Becker a100/25 Assembly And Operating Instructions Manual Download Page 4

Safety instructions

The following safety instructions and warnings are intended to avert hazards and to prevent property damage and personal injury.

General information

The safety instructions set out in EN 12453, EN 12445, EN 60335, VDE 0100 and ASR A1.7 must be ob-
served.

Work on the electrical installation, the electrical or electronic systems and units may only be carried out
by a qualified electrician.

Assembly may only be carried out by a trained and authorised specialist.

Before using it for the first time, the door system must be inspected by an expert to ensure that it is in a
safe condition.

Stop the door system and disconnect it from the mains power supply when maintenance and cleaning
is being performed either on the system itself or in the immediate vicinity.

The national fire and accident prevention regulations must be observed. Suitable protective clothing
must be worn when installing the drive.

All applicable standards and regulations for electrical installation must be complied with.

Only use spare parts, tools and accessory devices which have been approved by the drive manufac-
turer.

Unapproved third-party products or modifications to the system and its accessories represent a risk to
your safety and the safety of others. This means that the use of unapproved third-party products, or
modifications which have not been agreed with or approved by us, are prohibited. We do not accept li-
ability for damage or injury arising from such actions.

The limits given in the technical data must not be exceeded. The illustrations contained in these instruc-
tions are intended as an aid to visualising the product. Therefore, the illustrations may differ from the
actual product.

Caution

Safety instructions for avoiding serious injuries.

When electrical or electronic equipment and units are operated, certain components are

live. Physical injuries or damage to property can result in the event of unauthorised inter-

ventions or failure to heed warnings.

When installing the drive at a height of less than 2.50 m, the drive must be covered as

contact with the motor could result in burns.

An adequate clearance distance must be maintained between the drive and combustible

materials.

When the switches in the safety circuit are open, the control unit being used must switch

off the drive:

- In the case of drives with cam-operated limit switching: safety switches S1F, S2F, S3F,

S4F

- The connection to the control unit must meet Category 2, PL c.

The door system must be protected against falling.

- In the case of drives for use on roller doors, vertical lift gates, sectional doors and in-

directly operated door systems, a suitable mechanism must be provided by the customer

(external safety arrester or anti-unrolling device) in order to reliably prevent the leaves/

door from falling down in the event of failure of the load-bearing medium (e.g. cables or

chains).

- In the case of drives with a light chain (LK) or crank handle (HK), it must be ensured that

the torque acting on the drive is less than the static holding torque stated in the technical

data should the spring break or counterweight fail. If this is not the case, when using

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Summary of Contents for a100/25

Page 1: ... drives Important information for Fitters Electricians Users Please forward accordingly These instructions must be kept safe for future reference Becker Antriebe GmbH Friedrich Ebert Straße 2 4 35764 Sinn Germany www becker antriebe com 2349 300 021 0a 16 11 2018 ...

Page 2: ...iew and dimensions 6 Installation 7 Emergency manual operation 7 Voltage switching 11 Electrical connection to the control unit and connection diagram 11 Checking the running direction 12 Setting the door limit positions 12 Maintenance 13 Technical data 14 Declaration of incorporation 15 2 ...

Page 3: ...ufacturer and fitter have to ensure that all the relevant current statutory official and in particular EMC regu lations are adhered to during utilisation of our products especially with regard to end product manufacture installation and cus tomer advice Intended use The type of plug in drive featured in these instructions is exclusively designed for indoor use for the operation of sectional doors ...

Page 4: ...ions The limits given in the technical data must not be exceeded The illustrations contained in these instruc tions are intended as an aid to visualising the product Therefore the illustrations may differ from the actual product Caution Safety instructions for avoiding serious injuries When electrical or electronic equipment and units are operated certain components are live Physical injuries or d...

Page 5: ... to play with permanently mounted regulating or control devices Keep remote control units out of the reach of children Systems have to be checked regularly by authorised specialists for wear and damage It is forbidden to use a damaged drive Do not operate equipment if people or objects are within the danger zone Caution If the connecting cable of this unit is damaged it must be replaced by a quali...

Page 6: ...Product overview and dimensions All dimensions in mm Drives with a crank handle HK Drives with a light chain LK Ø 85 Ø 25 4 27 6 6 35 JS9 M 8 x 10 Hole pattern 6 ...

Page 7: ...tected against soiling e g drilling dust Before mounting the sectional door drive on the door shaft the latter must be lubricated in the drive area Attention Only one of the two feather keys supplied which is fitted according to the form of the bar rel must be used with these drives After fastening the drive the feather key must be se cured from moving using the screw supplied Feather key for 1 tu...

Page 8: ...k handle must firstly be snapped onto the motor shaft by applying slight pressure 3 and turning carefully 4 Following this proper emergency manual op eration with the crank handle is possible The door can then be opened or closed with the crank handle by turning whilst apply ing slight pressure In order to prevent electrical operation of the door system during emergency manual operation the safety...

Page 9: ... to approx 8 m From an installation height of approx 8 m the drive must be installed ho rizontally Installation of the chain wheel Mount the chain on the chain wheel so that there are approx 10 chain links over hanging on one side 1 Then feed the two ends of the chain fully between the de flection rollers and the coupling shaft 2 3 4 Ensure that the centric mount on the chain wheel with the round ...

Page 10: ...approx 10 chain links are protruding from the chain wheel at the other end of the chain Then proceed in the same way with the other side and also feed this end of the chain through the chain cross in accordance with its alignment Light chain LK Connection of the chain ends and operation Connection of the chain ends Before connecting the ends of the chain using the chain lock provided it must be en...

Page 11: ...tion Remove the 3 x 230 V sticker 1 Switch the 6 phase motor plug 2 from to Electrical connection to the control unit and connection diagram Caution The electrical connection may only be carried out by a qualified electrician Please ensure adherence to all data on the supplied control unit and all applicable EN standards When all connection work is being carried out the door system must be safely ...

Page 12: ... cable to the internal motor cables using the supplied cable tie Checking the running direction The direction of drive rotation depends on the mains connection to the control unit and must be checked first Proceed as follows Move the door into the semi opened position using the emergency manual operation function Insert the mains plug of the control unit into the socket or switch the main switch o...

Page 13: ...on the drive 1 Fastenings All fastening screws including the screws to secure the torque bracket must be checked to ensure they are in good condition and fastened securely 2nd Safety limit switches The functionality and switch off point of the safety limit switches S1F S2F and S3F must be checked Follow the relevant assembly and operating instructions for the door control unit The safety limit swi...

Page 14: ...use protection 3x10 AT Permissible ambient operating temperature C 20 to 40 Emission sound pressure level dB A 70 Weight 1 approx kg 10 1 With the LK version the weight increases by approx 0 5 kg 2 A cycle is an opening and closing over the entire limit switch range at the full output torque as specified in the technical data The actual door cycles depend on the design e g size and weight of the d...

Page 15: ...Declaration of incorporation 15 ...

Page 16: ......

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