BeaconMedaes Lifeline Camel Installation, Operation And Maintenance Manual Download Page 1 | Manualshive

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Installation, Operation and Maintenance Manual

LPV "Camel" Liquid Ring Medical Vacuum System

NASH Pump - Type 1 Configuration
Sizes: 3, 5, 7½ and 10 HP - Delta Series

3, 5, 7½ HP - MHF Series

This unit purchased from:

Date purchased:

Model number:

Serial number:

Option(s) included:

Any information, service or spare parts requests should include the machine serial number and be
directed to:

B

EACON

M

EDÆS

1800 Overview Drive
Rock Hill, SC 29730

Telephone: (803) 817-5600
Fax: (803) 817-5750

BeaconMedæs reserves the right to make changes and improvements to update
products sold previously and support materials without notice or obligation.

Issue Date: May 1, 2009
MAN 01 - 015

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Summary of Contents for Lifeline Camel

Page 1: ...number Serial number Option s included Any information service or spare parts requests should include the machine serial number and be directed to BEACONMED S 1800 Overview Drive Rock Hill SC 29730 T...

Page 2: ...inary Inspection 3 General Operation 3 1 How the Vacuum System Works 3 2 Electrical Control Panel 3 3 Relief Valve 3 4 Anti Siphon Valve 3 5 Tank Drain 3 6 Vacuum Check Valve 3 7 Emergency Shutdown Al...

Page 3: ...shed with a water soluble rust inhibitor prior to shipment After the pump has been in service do not store without draining as specified within this manual since freezing can damage the pump Release a...

Page 4: ...ent This location should be protected against flooding freezing excessive moisture and overhead dripping Areas of excessive dust dirt or other air borne particulate should be avoided Certain considera...

Page 5: ...ustment Factor Altitude ft Normal Barometric Pressure inches HG Multiplier used for Required SCFM 0 29 92 1 00 500 29 39 1 02 1 000 28 86 1 04 1 500 28 33 1 06 2 000 27 82 1 08 2 500 27 32 1 10 3 000...

Page 6: ...of capacity Ideally piping should be constructed using long radius elbows and a minimum number of turns All intake vacuum lines must be piped to in accordance with NFPA 99 Ensure that no restriction...

Page 7: ...00 3 00 3 00 3 00 Duplex 10 HP 3 00 3 00 3 00 3 00 3 00 3 00 3 00 3 00 4 00 4 00 4 00 4 00 Triplex 5 HP 3 00 3 00 3 00 3 00 3 00 3 00 3 00 3 00 3 00 4 00 4 00 4 00 Triplex 7 5 HP 3 00 3 00 3 00 3 00 3...

Page 8: ...Liquid Ring Medical Vacuum Medical Systems 1 5 1 5 5 Air Discharge Piping Connect pipe to the air discharge connection on the Camel reservoir and pipe outdoors per NFPA99 or applicable code 1 5 6 Flex...

Page 9: ...and make sure the voltage supplied by the hospital is the same The wire size should be able to handle peak motor amp load of all operating units Refer to the vacuum pump system full load amperes on t...

Page 10: ...n the seal water inlet line to the vacuum pump g Allow the seal water to flow until there is clear flow from all drains including the reservoir As soon as the flow from the vacuum pump is clear replac...

Page 11: ...om the motor in order to make certain that accidental starting cannot occur CAUTION DO NOT ATTEMPT TO FREE A SEIZED VACUUM PUMP BY APPLYING POWER TO MOTOR SEVERE DAMAGE MAY RESULT NEVER OPERATE VACUUM...

Page 12: ...ator attention The system includes four functional groups of components a Vacuum Inlet Line b Water Supply Line c Air Discharge Line d Camel Reservoir Tank 3 1 1 Vacuum Inlet Line The vacuum inlet lin...

Page 13: ...r switch for each motor 2 One amber LAG PUMP RUN per vacuum system h One RUN TIME METER for each pump NOTE FOR MORE INFORMATION REFER TO THE WIRING DIAGRAM SUPPLIED WITH YOUR UNIT 3 2 1 Operation Mult...

Page 14: ...ng of polluted water into a potable water supply When the line pressure drops to 1 psi or below the spring loaded disc float opens the atmospheric vent and the spring loaded check valve closes the inl...

Page 15: ...d will not re start until the reset button on the starter inside the main control cabinet is reset See Section 5 for troubleshooting information 3 7 2 Lag Unit Running Alarm This alarm will activate i...

Page 16: ...the drain loop Note No water should be discharged from anti siphon valve during operation If seal water supply is shut off for any reason perform steps c d and e in Section 2 1 before restarting unit...

Page 17: ...o OFF position Bleed vacuum from vacuum control tank Vacuum Switch Settings Setting inches Hg Vacuum Simplex System Duplex System Triplex System For Operating Vacuum of 19 in Hg Start Stop Start Stop...

Page 18: ...4 On duplex or triplex systems inlet check valve on the other vacuum pump stuck open 5 Check vacuum pump for mechanical damage or excessive wear 1 Check overload relays for tripping 2 Check for excess...

Page 19: ...Automatic Operation HAND OFF AUTO switch in AUTO position On duplex and triplex systems Vacuum pump will not start 1 Refer to Trouble item 2 Vacuum pump will not start On duplex systems vacuum pumps n...

Page 20: ...and clean if necessary e Check the condition of the vacuum control tank gauge glass and clean if necessary 6 1 3 One Year Intervals a The vacuum pump bearings require no lubrication Replace bearings...

Page 21: ...s and service contact BeaconMed s at 1 800 756 2590 Fax 803 817 5750 WHEN ORDERING REPLACEMENT AND SPARE PARTS TEST NUMBERS SERIAL NUMBERS AND PUMP SIZES MUST BE PROVIDED The test number and pump size...

Page 22: ...dical Systems 9 1 8 0 Maintenance Record Model Number Serial Number Installation Date Date of Service Hours Vacuum Level Water Level Ambient Temp Pump Operating Temp Rebuild Replace Solenoids Replace...

Page 23: ...dical Systems 9 2 8 0 Maintenance Record Model Number Serial Number Installation Date Date of Service Hours Vacuum Level Water Level Ambient Temp Pump Operating Temp Rebuild Replace Solenoids Replace...

Page 24: ...stions please consult our Technical Service Department Please provide the pump model and serial number Contents Page Section A 1 Safety A 2 A 1 1 Operational A 2 A 1 2 Service A 2 Section A 2 Descript...

Page 25: ...ial or toxic fluid and the mechanical seal is leaking Do not allow the pump to run for long periods of time if it is creating loud and prolonged noises Check the safety system periodically A 1 2 Servi...

Page 26: ...mperature should be 60 F 15 C When water is used as the service liquid the inlet vacuum should not be higher than 29 Hg to prevent cavitation A 3 Application A 3 1 Operation as a vacuum pump The Delta...

Page 27: ...low rate should be increased by up to 50 over the flows specified in Table A 2 Table A 2 Seal Water Flow Rates System Size Pump Flow Rate GPM 3 HP 0 50 GPM 5HP 7 HP 0 75 GPM 10 HP 1 0 GPM Per vacuum p...

Page 28: ...st those listed on the motor nameplate Voltage is to be within 5 and frequency within 2 in order to being in acceptable limits Motor is to be properly grounded A 4 2 2 Inlet and Discharge Connections...

Page 29: ...ental starting occurs 2 Inspect the pump to make certain that all drain plugs have been properly installed 3 Manually prime the pump with service liquid either through the service liquid piping or thr...

Page 30: ...pump operation as follows 1 Check the pump and system for adequate prime and then turn on all main water supply sources to the pump and heat exchanger if used 2 Open the inlet valve to the pump 3 Star...

Page 31: ...quid shut off valve In the case of a solenoid valve this will automatically close when power is removed 3 Close the inlet valve once the pump has stopped rotating 4 When the pump has been shut down wi...

Page 32: ...wear the pump parts It is necessary to remove the scale deposits and clean the pump frequently The main maintenance operations that may be necessary are Replacement of the mechanical seal Replacement...

Page 33: ...mbling the pump the following must be done 1 Isolate lock and tag out all sources of electrical input 2 Isolate drain and bleed the pump and piping 3 Disconnect the suction discharge and service liqui...

Page 34: ...cket placed vertically 1 Install mechanical seal O ring and stationary seat into intermediate casing 109 2 Lock intermediate casing 109 to motor or bracket flange using 4 hex screws 901 Recommended Ax...

Page 35: ...p is expected to be inoperative for a period longer than six months it is recommended that the pump be completely drained as described in Section A 4 3 After draining dry the internal parts of the pum...

Page 36: ...st Refer to the cross sectional diagrams for item identification PARTS LIST Item Number Description Item Number Description 102 Casing 562 Locating Pin 109 Housing 600 Bearing Cover 137 Port Plate 601...

Page 37: ...Camel Liquid Ring Medical Vacuum Medical Systems A 14 Cross Sectional Diagrams Delta EC 50M Delta EC 90M EC 125M EC 150M...

Page 38: ...Camel Liquid Ring Medical Vacuum Medical Systems A 15 Delta EC 250 M...

Page 39: ...ny questions please consult our Technical Service Department Please provide the pump model and serial number Contents Page Section B 1 Safety B 2 B 1 1 Operational B 2 B 1 2 Service B 2 Section B 2 De...

Page 40: ...king Do not allow the pump to run for long periods of time if it is creating loud and prolonged noises Check the safety system periodically B 1 2 Service Prior to any repair service being performed th...

Page 41: ...is offset from the axis of the rotor 3 and the head a Inlet liquid compressant fills the rotor sector at point A Figure 1 2 b Centrifugal force empties the sector at point B1 forcing the liquid compr...

Page 42: ...initial prime bypass Allow the seal liquid to flow until there is a clear flow from all drains Although the vacuum pump is flushed with inhibiting oil prior to shipment a light film of rust may form b...

Page 43: ...quid supply is open b Apply power to the drive motor c Check the speed of the pump shaft rotation with a tachometer and compare the measured speed with the rated rpm for the pump The rated rpm and cap...

Page 44: ...s vacuum and increases the driving horsepower that is required e Check for a restriction in the air inlet line by reading the vacuum gauge in the inlet piping as close to the pump as possible Undersiz...

Page 45: ...m relief valve is free to operate properly B 5 2 Bearing Lubrication Refer to the motor manufacturer s instructions for motor bearing lubrication requirements B 5 2 Shutdown Periods If the vacuum pump...

Page 46: ...embled in the proper position B 6 2 Disassembly Disassembly of the vacuum pump for inspection adjustment of rotor to head clearance and or replacement of defective parts requires certain materials and...

Page 47: ...he motor to the work surface c Remove drain plug 22 Figure 11 1 and drain all liquid from the pump d Remove eight head screws 103 1 from head 103 e Lift off head 103 and head gasket 103 3 from lobe 10...

Page 48: ...Loosen puller screw and remove rotor nut Note If mechanical puller screw tip was removed replace tip before performing step n 2 2 Tighten puller until shaft seal assembly 2 is free of shaft journal Re...

Page 49: ...lows a On all iron type MHF pumps if the shaft sleeve 114 Figure 9 1 was removed install a new shaft sleeve on the motor shaft 401 b If lobe studs 106 2 were removed install new lobe studs in lobe 106...

Page 50: ...of rotating seal contacts sealing face of stationary seal 2 2 End of rotating seal 2 1 should be approximately 1 16 inch 1 6 mm beyond shaft shoulder 5 Make certain that the rubber driving band is not...

Page 51: ...ew head gaskets 103 3 when performing step o o Install new head gasket 103 3 on lobe Orient head 103 with cast name NASH at top and drain plug hole at bottom and secure to lobe with eight head screws...

Page 52: ...rubs or binding is detected loosen four lobe nuts to allow 1 8 inch 3 mm play remove shims 4 and repeat steps a through f h On stainless steel pumps proceed as follows 1 Remove head 103 and gasket 10...

Page 53: ...embly Contact your BeaconMed s representative for more information Drain and flush as specified in Section B 3 3 and start unit as specified in Section B 3 4 and Section B 3 5 to place pump back in se...

Page 54: ...rew 110 4 1 Rotor Key 2 5 NP Holding Pin 114 1 Shaft Sleeve 3 1 Slinger 138 1 Inlet Flange 4 AR Shims 138 1 2 Flange Screw 22 1 Drain Plug 138 3 1 Flange Gasket 28 1 Reducing Bushing 139 1 Discharge F...

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