background image

22 September 2015 

TorqLoc

1030395

 

 

 

BD Engine Brake Inc. 

Plant Address: 33541 MacLure Rd. Abbotsford, BC, Canada V2S 7W2 

U.S. Shipping Address: 88-446 Harrison St, Sumas, WA 98295    U.S. Mailing Address: P.O. Box 231, Sumas, WA 98295 

Phone: 604-853-6096  |  Fax: 604-853-8749  |  Internet: www.bd-power.com 

+12V

 

#1 

TorqLoc

 power lead 

(Red wire)

 

Using  a  test  light  or  multi-meter,  find  a  key  switched  +12  Volt  power  source in the 
wiring harness under the dash.  Connect the 

Red

 wire to it using a black Posi-Tap

™ 

and connect the other end of the 

Red

 wire to the +12v terminal on the module. 

 
 

GND

 

#2 

TorqLoc

 ground 

(Black wire)

 

Connect to any bolt/screw under the dash that is a good ground. 

 

 

LOCATION OF DODGE CUMMINS ECM & HARNESSES 

 
 

VSS

 

#3 

Vehicle Speed Sensor 

(Green wire)

 

Locate  the 

VSS 

(Vehicle  Speed  Sensor)

 

wire  in  the  vehicles  computer  wiring 

harness (see chart).  Run the 

TorqLoc

 

Green

 wire to the 

VSS

 wire and cut off any 

excess, leaving some slack.  Connect to the 

VSS

 wire using a gray Posi-

Tap™, or, 

solder  the 

Green

  wire  to  the 

VSS

  wire  and  protect  it  from  the  elements  (i.e.  liquid 

electrical tape). 

 

DODGE 

(5.9L) 

2004-2005 

Pin 

11

 at ECM 

C2 50 pin

 (

Dark Green w/Yellow tracer

1996-2003 

Pin 

27

 at PCM 

C2

 (

White w/Orange Tracer

1994-1995 

Pin 

47

 on PCM (

White w/Orange Tracer

 

FORD 

(7.3L) 

1995-2003 

Pin 

58

 at ECM (

Gray w/Black Tracer

1990-1994 

Pin 

3

 at ECM (

Gray w/Black Tracer

 

CHEVY 

(6.5L) 

1994-2000 

Pin 

15

  (

Dark  Green

)  at  VSS  Buffer  beside  the  ECM 

(Behind glove box) 

1992-1993  Light Blue w/Black Tracer

 at VSS Buffer by ECM 

 

Summary of Contents for 1030395

Page 1: ...P O Box 231 Sumas WA 98295 Phone 604 853 6096 Fax 604 853 8749 Internet www bd power com 1 B B D D T T o o r r q q L L o o c c Torque Convertor Control System Part 1030395 Installation Manual for the...

Page 2: ...VES 17 US GEAR D CELERATOR BRAKES 17 NO EXHAUST BRAKE INSTALLED 17 AUTOLOC vs TORQLOC 18 Questions 19 WELCOME Thank you for purchasing the BD TorqLoc Kit This manual is to aid you with your installati...

Page 3: ...er operation of the Dodge transmission the lock up clutch must be disengaged before the transmission will shift out of overdrive into 3rd gear The TorqLoc module compensates for this by disengaging th...

Page 4: ...have an effect on the operation of the TorqLoc i e auxiliary transmissions Please make this known if contacting the BD Technical Service Department Compatibility With Other Exhaust Brake Brands For th...

Page 5: ...n if the dip switches are already set for the application it s being installed on The LED Light Emitting Diode on the circuit board will show a Red light when the TorqLoc is functioning Once the unit...

Page 6: ...at is a good ground LOCATION OF DODGE CUMMINS ECM HARNESSES VSS 3 Vehicle Speed Sensor Green wire Locate the VSS Vehicle Speed Sensor wire in the vehicles computer wiring harness see chart Run the Tor...

Page 7: ...wire coming from the Throttle Switch Relay See 9 Engine Brake on the page 9 for the connection to the wire going to the Control Valve for the exhaust brake Pac Brake 1994 97 Ford PowerStroke Posi Tap...

Page 8: ...e Blue wire to the blue Posi Lock heading back to the transmission Instead of connectors you could also solder the wires NOTE Some vehicles have more than one wiring harness on transmission Make Model...

Page 9: ...lock up clutch disengages Turn the brake on and cruise again at a constant speed then let off the throttle and let the vehicle slow down below the set speed making sure the lock up releases below the...

Page 10: ...where the automatic feature of the TorqLoc module is not desired or cannot be installed follow the same wiring instructions as in the previous pages except remove the long section of Brown wire on the...

Page 11: ...ttle and let the vehicle slow down below the set speed making sure the lock up disengages once below the set speed If these situations fail to occur check the wiring to module and check terminal locat...

Page 12: ...er s side battery Replace the TRANS relay see diagrams below or bottom of PDC cover with Copper Jumper This is not required on 1999 up California model trucks Some trucks may set various transmission...

Page 13: ...Abbotsford BC Canada V2S 7W2 U S Shipping Address 88 446 Harrison St Sumas WA 98295 U S Mailing Address P O Box 231 Sumas WA 98295 Phone 604 853 6096 Fax 604 853 8749 Internet www bd power com 13 BD...

Page 14: ...St Sumas WA 98295 U S Mailing Address P O Box 231 Sumas WA 98295 Phone 604 853 6096 Fax 604 853 8749 Internet www bd power com 14 BD TORQLOC WIRING DIAGRAMS BD BRAKES 1994 1998 DODGE 1988 94 FORD IDI...

Page 15: ...41 MacLure Rd Abbotsford BC Canada V2S 7W2 U S Shipping Address 88 446 Harrison St Sumas WA 98295 U S Mailing Address P O Box 231 Sumas WA 98295 Phone 604 853 6096 Fax 604 853 8749 Internet www bd pow...

Page 16: ...3541 MacLure Rd Abbotsford BC Canada V2S 7W2 U S Shipping Address 88 446 Harrison St Sumas WA 98295 U S Mailing Address P O Box 231 Sumas WA 98295 Phone 604 853 6096 Fax 604 853 8749 Internet www bd p...

Page 17: ...2 U S Shipping Address 88 446 Harrison St Sumas WA 98295 U S Mailing Address P O Box 231 Sumas WA 98295 Phone 604 853 6096 Fax 604 853 8749 Internet www bd power com 17 BD TORQLOC WIRING DIAGRAMS PAC...

Page 18: ...the overdrive turned off and the AutoLoc is turned on the transmission shifts from first to second to third and then locks up Anytime after the lock up has occurred and you take your foot off the acce...

Page 19: ...lications No matter whose torque convertor you are using the converter clutch has only so much holding power if you exceed this you will start to slip the clutch thereby starting the demise of your co...

Reviews: