BCS Oil-Fired Instruction Manual Download Page 5

Oil-Fired BCS

Page 5

CONNECT WATER PIPING

Be careful not to apply any heat to the water heater nipples. Install dielectric unions and shut
off valves on both hot and cold water lines.

40 BCS models are equipped with a brass inlet bushing in-
stalled in the tank. Heaters equipped with this bushing are
marked next to the inlet by the decal shown on the left.
The purpose of this bushing is to help keep the tank bot-
tom free of sediment by aiding tank flushing. This bush-
ing must be located as shown on the decal to function
properly. Do not allow the bushing to rotate out of posi-
tion when tightening the inlet fittings.

An approved pressure and temperature relief valve is factory installed in the opening provided
in the upper right-hand side of the water heater. Pipe the T&P to within 6" of the floor or to a
floor drain with a free flowing drain pipe.

CAUTION: Scalding injury and/or water damage can occur from either the manual 

lifting of the lever or the normal operation of the T&P valve if it is not piped to a proper

drain. If the valve fails to flow water or reseat, call your plumber.

Check incoming water line for backflow preventers or water pressure reducing valves, as these
may cause pressure to build up in the water heater and result in tank failure. If this water
heater is installed in a closed system or if backflow preventers and pressure regulators are
installed, a properly sized expansion tank must be installed. 

Note: 

Do not try to heat hard water as this will drastically reduce heater life. Install a water

softener if the water heater is being installed in a hard water area (water hardness higher than
seven grains).

EXHAUST VENT

Where clearances to combustibles are a concern use double wall venting.

Venting ap-

proved for Category III applicances is ideal but not required, single wall venting may be used
if allowed by local code. 

Caution:

Do not use B-vent. The vent connector from the heater to

the rear of the Balanced Flue should be made using galvanized or stainless (preferred) vent ma-
terial with a 4'' minimum diameter. A 6" 

×

4" reducer is placed on top of the heater flue. 

Note:

For 190E-BCS, a 6" vent pipe is preferred. Use one elbow to connect the heater to the venting.
An additional elbow may be used if the maximum horizontal distance from the BCS outlet to
the heater is reduced three feet. Maximum horizontal distance is 15 feet.

Venting from the heater to the Balanced Flue should be sealed but does not have to be pressure
tight. High temperature stainless sealing tape (2" wide) or high temperature (+500°F) RTV sili-
con sealants are recommended. Make certain the flue connector is removable for servicing.

Summary of Contents for Oil-Fired

Page 1: ...ter temperature is needed in part of the water system automatic temperature limiting devices must be used on all lines to water taps WARNING Flammable vapors may be drawn to this water heater from oth...

Page 2: ...40 126 9 3 4 3 4 1 90 136 61 20 6 54 18 120 60 305 51E BCS 50 152 1 1 1 1 1 90 161 59 24 6 11 18 120 60 345 120E BCS 113 155 1 1 1 2 2 90 163 67 311 2 6 19 22 120 60 705 190E BCS 113 190 1 35 1 2 2 90...

Page 3: ...ally out of the west or north is the preferred wall for installa tion This reduces the likelihood that the Balanced Flue application will be operating against high winds and severe cold when it is cyc...

Page 4: ...EMENT NOTE Locate the heater so it is not subject to physical damage from moving vehicles or flooding DO NOT INSTALL THE WATER HEATER ON COM BUSTIBLE FLOORING Place on noncombustible flooring and main...

Page 5: ...d up in the water heater and result in tank failure If this water heater is installed in a closed system or if backflow preventers and pressure regulators are installed a properly sized expansion tank...

Page 6: ...astat with immersion well is packed with the burner The thermostat is factory set at 120 F for residential use The maximum setting for 20 32 40 and 51E BCS models is 160 F for 120 and 190E BCS models...

Page 7: ...eturn line should stop slightly above the suction line Use a minimum of fittings Make tubing bends with as large a radius as possible DO NOT USE COMPRESSION FITTINGS Use caution in the final connectio...

Page 8: ...to see that the burner control locks out in the time specified on the control Reattach the wire and reset the control The burner should restart Note You may have to wait a minute before resetting the...

Page 9: ...lter and have the oil tank checked for sediment Clean the tank if necessary 4 The system should be checked with combustion instruments for safe and efficient operation 5 Keep the oil tank full to prev...

Page 10: ...tes runs for a short time 10 20 seconds and then goes out on safety replace the flame detector If the burner still runs only a short time replace the control 6 If you smell oil or combustion products...

Page 11: ...120E BCS Carlin 1 1 x 70A 190E BCS Carlin 1 35 x 70B The only controls acceptable for use with these models are as follows For normal household applications Burner Carlin EZ1 with 15 minute post purge...

Page 12: ...ntal or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to stat...

Page 13: ...Oil Fired BCS Page 13 BOCK OIL FIRED WATER HEATER...

Page 14: ...Page 14 Oil Fired BCS Balanced Flue BURNER WIRE DIAGRAM Models 20 32 40 51 120 190E BCS Carlin EZ Temp Control...

Page 15: ...Oil Fired BCS Page 15 EXPANSION TANK OPTIONAL IF ANY OF THESE DEVICES ARE USED A PROPERLY SIZED EXPANSION TANK MUST BE INSTALLED...

Page 16: ...h space and water Bock Radiant uses functional hot water and avoids boiler type overheating that wastes energy Bock Radiant eliminates using a boiler during warm months and lets ecomonic domestic hot...

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