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WWW.BBTA.COM.AU

TABLE OF CONTENTS

Page(s) 

Page(s)

To The Owner ......................................................................2
Customer Support ...............................................................2

TABLE OF CONTENTS ..........................................3
IMPORTANT SAFETY INFORMATION .............. 4-5

Key to symbols ....................................................................5

WHAT IS WHAT? ..................................................6
GENERAL SAFETY PRECAUTIONS ................. 7-14

Before using a new chainsaw.............................................7
Always use common sense .................................................7
Personal protective equipment ..........................................8
Chainsaw’s safety equipment .............................................8
Chain brake and front hand guard....................................8
Throttle lock ........................................................................9
Chain catcher ....................................................................10
Right hand guard ..............................................................10
Vibration damping system ...............................................10
Stop switch ........................................................................10
Muffler ..............................................................................10
Cutting equipment ...........................................................10
General rules .....................................................................10
Cutting equipment designed to reduce kickback ...........11
Sharpening your chain and  
adjusting depth gauge setting.........................................12
Lubricating cutting equipment ........................................13
Chain oil ............................................................................13
Filling with chain oil .........................................................13
Checking chain lubrication ...............................................13
Chain drive sprocket .........................................................14
Needle bearing lubrication ..............................................14
Checking wear on cutting equipment .............................14

ASSEMBLY ..........................................................15

Fitting the bar and chain ..................................................15

FUEL HANDLING .......................................... 16-17

Fuel ....................................................................................16
Two-stroke oil ....................................................................16
Mixing ................................................................................16
Chain oil ............................................................................16
Fuelling ..............................................................................17
Fuel safety .........................................................................17
Transport and storage ......................................................17
Long-term storage ............................................................17

STARTING AND STOPPING .......................... 18-19

Starting engine .................................................................18
Stopping ............................................................................19
Carburettor anti-freeze mechanism ................................19
How to switch between operating modes ......................19

WORKING TECHNIQUES .............................. 20-26

Before use .........................................................................20
General working instructions ...........................................20
Basic safety rules ...............................................................20

General rules .....................................................................21
Basic cutting techniques ...................................................22
Limbing ..............................................................................22
Cutting ...............................................................................22
Tree felling technique .......................................................23
Felling ................................................................................24
Freeing a tree that has fallen badly ................................25
Cutting trees and branches that are in tension ..............25
How to avoid kickback .....................................................26
Limbing ..............................................................................26
Cutting the trunk into logs ..............................................26

MAINTENANCE ............................................ 27-32

General ..............................................................................27
Function .............................................................................27
Basic settings and running in ...........................................27
Fine adjustment ................................................................27
Conditions .........................................................................27
Low speed jet L .................................................................27
Fine adjustment of the idling speed T .............................27
High speed jet H ...............................................................27
Correctly adjusted carburettor .........................................28
Checking, maintaining and  
servicing chainsaw safety equipment ..............................28
Chain brake and front hand guard..................................28
Checking the inertia brake release ..................................28
Checking the brake trigger ..............................................28
Throttle lock ......................................................................28
Chain catcher ....................................................................29
Right hand guard ..............................................................29
Vibration damping system ...............................................29
Stop switch ........................................................................29
Muffler ..............................................................................29
Starter ................................................................................29
Changing a broken or worn starter cord ........................29
Tensioning the recoil spring .............................................30
Changing a broken recoil spring......................................30
Fitting the starter ..............................................................30
Air filter .............................................................................30
Spark plug .........................................................................30
Lubricating the bar tip sprocket ......................................31
Needle bearing lubrication ..............................................31
Adjustment of the oil pump.............................................31
Cooling system ..................................................................31
“Air Injection” centrifugal cleaning ................................31
Maintenance schedule ......................................................32

TROUBLESHOOTING ..........................................34
SPECIFICATIONS .................................................35
WARRANTY & SERVICE .....................................36

Warranties .........................................................................36
Spare Parts .........................................................................36

EXPLODED DIAGRAM & PARTS LIST........... 37-39

BT-CS-40

Summary of Contents for BT-CS-40

Page 1: ...OWNER S MANUAL Assembly Operating Instructions MODEL NO BT CS 40 BBT 40cc Chainsaw...

Page 2: ...licable to all models We reserve the right to change product specifications designs and equipment without notice and without incurring obligation All the power testing information used to establish th...

Page 3: ...KING TECHNIQUES 20 26 Before use 20 General working instructions 20 Basic safety rules 20 General rules 21 Basic cutting techniques 22 Limbing 22 Cutting 22 Tree felling technique 23 Felling 24 Freein...

Page 4: ...as built to be operated according to the safe operation practices in this manual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This...

Page 5: ...t be used to operate the chainsaw Never operate a chainsaw holding it with one hand only WARNING KICKBACK Tip contact may cause the guide bar to move suddenly upward and backward kickback which may ca...

Page 6: ...ke control Start throttle lock 7 Fuel tank 8 Starter 9 Throttle lock 10 Cylinder cover 11 Front handle 12 Front hand guard 13 Muffler 14 Chain 15 Bar 16 Bumper spike 17 Chain catcher 18 Chain tensioni...

Page 7: ...nance Never use any accessories other than those recommended in this manual See instructions under Cutting equipment and Specifications CAUTION Always wear protective glasses or a face visor to reduce...

Page 8: ...risk of accidents can increase if chainsaw maintenance is not carried out correctly and if service and or repairs are not carried out professionally If you need further information please contact our...

Page 9: ...chainsaw handles while working If you do and experience a kickback your hand may never leave the front handle and will not activate the chain brake or the chain brake will only activate after the chai...

Page 10: ...areas are sometimes subject to government rules requiring among other things the muffler must be equipped with an approved type of spark arrestor mesh Cutting equipment This section describes how to c...

Page 11: ...ilable in standard and low kickback versions Some terms that describe the bar and chain To maintain the safety features of the cutting equipment you should replace a worn or damaged bar or chain with...

Page 12: ...ecommended for the chain fitted to your chainsaw Check that the chain is correctly tensioned A slack chain will move sideways making it more difficult to sharpen correctly Always file cutting teeth fr...

Page 13: ...el Lubricating cutting equipment Chain oil Chain oil must demonstrate good adhesion to the chain and maintain its flow characteristics regardless of whether it is warm summer or cold winter weather As...

Page 14: ...if it exhibits any of the points above We recommend you compare the existing chain with a new chain to decide how badly the existing chain is worn When the length of the cutting teeth has worn down to...

Page 15: ...e drive sprocket and that the chain is correctly located in the groove in the bar Tighten the bar nuts finger tight Tension the chain by turning the chain tensioning screw clockwise using the combinat...

Page 16: ...25 4 Petrol litre Two stroke oil litre 4 1 25 5 L 0 20 L 10 L 0 40 L 15 L 0 60 L 20 L 0 80 L Mixing Always mix the fuel and oil in a clean container intended for fuel Always start by filling half the...

Page 17: ...for that purpose For longer periods of storage or for transport of the chainsaw the fuel and chain oil tanks should be emptied Ask where you can dispose of waste fuel and chain oil at your local gas s...

Page 18: ...may lose control of the chainsaw STARTING AND STOPPING WARNING Note the following before starting The chain brake must be engaged when the chainsaw is started to reduce the chance of contact with the...

Page 19: ...oduct should be used in normal operating mode which it is set at the time of shipment However when the possibility exists that icing may occur the unit should be set to operate in anti freeze mode bef...

Page 20: ...g serious injury 4 Make sure you can move and stand safely Check the area around you for possible obstacles roots rocks branches ditches etc in case you have to move suddenly Take great care when work...

Page 21: ...ards you Even if this does not appear to be dangerous you may be caught off guard and lose control of the saw Never saw stacked logs or branches without first separating them Only saw one log or one p...

Page 22: ...hether it is in tension In most cases you can avoid these problems by cutting in two stages from the top and from the bottom You need to support the object so that it will not trap the chain or split...

Page 23: ...s to be felled and anyone else working nearby is at least 2 1 2 tree lengths Make sure that no one else is in this risk zone before or during felling Felling direction The aim is to fell the tree in a...

Page 24: ...en you finish with the felling cut By placing these cuts correctly you can control the felling direction very accurately Directional cuts To make the directional cuts you begin with the top cut Stand...

Page 25: ...tself or with the aid of a felling wedge or breaking bar We recommend that you use a bar that is longer than the diameter of the tree so that you can make the felling cut and directional cuts with sin...

Page 26: ...aw and bar are thrown backwards and upwards towards the user However the chainsaw may move in a different direction depending on the way it was being used when the kickback zone of the bar touched the...

Page 27: ...d chain do not come into contact with the surface or other objects Low speed jet L Turn the low speed jet L clockwise until it stops If the engine accelerates poorly or idles unevenly turn the low spe...

Page 28: ...he clutch cover Checking the inertia brake release With the engine turned off hold the chainsaw over a stump or other firm object Let go of the front handle so that the bar drops towards the stump as...

Page 29: ...p switch to the stop setting Muffler Never use a chainsaw that has a faulty muffler Regularly check that the muffler is securely attached to the chainsaw Some mufflers are equipped with a special spar...

Page 30: ...n the recoil spring Fitting the starter To fit the starter first pull out the starter cord and place the starter in position against the crankcase Then slowly release the starter cord so that the pull...

Page 31: ...low as possible the chainsaw is equipped with a cooling system The cooling system consists of 1 Air intake on the starter 2 Air guide plate 3 Fins on the flywheel 4 Cooling fins on the cylinder 5 Cyl...

Page 32: ...0 028 inches The bar should be turned daily for more even wear Check the lubrication hole in the bar to be sure it is not clogged Clean the bar groove If the bar has a sprocket tip this should be lubr...

Page 33: ...7 mm 6 Clean or replace if necessary 7 Oil Fuel filter Clean 8 Clean or replace if necessary 9 Pipe of fuel Clean or replace if necessary 10 Air filter Clear the dust 11 Clean or replace if necessary...

Page 34: ...on switch off Electrical problem Turn switch on Ask our Customer Support Department Spark at plug No spark at plug Spark gap incorrect Covered with carton Fouled with fuel Spark plug defective Adjust...

Page 35: ...Type Air cooled 2 cycle single cylinder Carburettor Cylinder Diaphragm type Type of carburettor Walbro WT805 Spark plug Champion RCJ6Y Magneto Fly wheel magneto CDI system Engine displacement 39 6 cm3...

Page 36: ...isuse neglect natural disaster or act of God or other external causes or damage caused by operating the equipment in a manner that is not described in the instructions Warranties do not cover Consumab...

Page 37: ...37 WWW BBTA COM AU EXPLODED DIAGRAM PARTS LIST BT CS 40...

Page 38: ...7 SP CS 40 047 SCREW 2 048 SP CS 40 048 STARTER REEL 1 049 SP CS 40 049 WASHER 5 1 050 SP CS 40 050 SCREW 1 051 SP CS 40 051 NYLON ROPE 1 PART SKU DESCRIPTION QTY 052 SP CS 40 052 FAN COVER 1 053 SP C...

Page 39: ...44 BRAKE ADJUSTER 1 145 SP CS 40 145 TENSIONER PASSIVE BOLT 1 146 SP CS 40 146 TENSIONER PIN 1 147 SP CS 40 147 CHAIN TENSIONER ADJUSTER 1 148 SP CS 40 148 BEVEL GEAR SEAT 1 149 SP CS 40 149 BEVEL GEA...

Page 40: ...MULCHER CHIPPER LOG SPLITTER CHAINSAW SHARPENER YOU MAY ALSO LIKE 5 IN 1 MULTI TOOL COPYRIGHT BIGGER BOYZ TOYZ AUSTRALIA PTY Unit 2 3 Delta Place Albion Park Rail NSW 2527 BT CS 40 MNL1709...

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