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CAUTION

• Do not use lighter fluids or any charcoal starter fluid.  The chemical smell can be absorbed into

the ceramic inserts and the odor can transfer into the food.

• This grill is NOT intended for use in a commercial setting.
• Do not alter grill in any manner.  Use only Barbour International, Inc. factory authorized parts.

The use of any part that is not factory authorized can be dangerous. This will also void your
warranty. Contact 800-864-6194.

• This grill should be thoroughly cleaned and inspected on a regular basis.
• Do not use this grill without reading "Operating Instructions" in this manual.
• Always use a meat thermometer to ensure food is cooked to a safe temperature.

FAILURE TO HEED THESE DANGER, WARNING, AND CAUTION STATEMENTS MAY CAUSE SERIOUS

BODILY INJURY OR DEATH, OR A FIRE OR EXPLOSION RESULTING IN DAMAGE TO PROPERTY.

WARNING

• Use ONLY on level, flat, stable non-combustible surfaces like concrete.  Do NOT use this grill on

any surface that will burn or melt like wood, asphalt, vinyl, or plastic.

• To prevent grill from tipping over, do not roll over uneven surfaces.
• Lift up locking tabs on caster wheels before moving the grill.  After moving grill always lock down

caster wheels by pushing the locking tabs down.

• Always put charcoal on top of the charcoal grate and not directly into the narrow bottom of

Fire Bowl.

• Check to make sure the air vents are free of debris and ash before and while you are using

the grill.

• Instant light charcoal can burn at very high temperatures during initial startup. When lighting, make

sure lid is always open until charcoal turns to hot coals.

• To control flare-ups, close the lid on the grill.  Do not use water.
• Do not use the grill unless both grill and cart are completely assembled and all parts are securely

fastened and tightened.

• Never touch the cooking food or charcoal grate or the grill to see if they are hot.  Do not touch

metal parts of grill until it has completely cooled (about 90 min. after grilling) to avoid burns, unless
you are wearing protective gear (pot holders, gloves, BBQ mittens, etc.).

• Use barbecue mitts or hot pads to protect hands while cooking or adjusting the vents.
• Use proper barbecuing tools with long, heat-resistant handles.
• This grill is NOT intended to be installed in or on recreational vehicles and/or boats.
• Keep all electrical cords away from a hot grill during use.  Handle and store hot electric starters

carefully.

• To extinguish the coals, close the lid onto the base then completely close both vents top and bottom.

Do not use water to extinguish coals because it will create a smoke cloud and a spattering mess.

Summary of Contents for 500-515

Page 1: ...oves if necessary 3 Improper installation adjustment alteration service or maintenance can cause injury or property damage 4 Read the installation operation and maintenance instructions before assembl...

Page 2: ...25 feet 7 62 m of this appliance Do not use grill in high winds Position grill so wind cannot carry embers to combustible surfaces Never lean over grill when lighting Do not wear clothing with loose...

Page 3: ...ushing the locking tabs down Always put charcoal on top of the charcoal grate and not directly into the narrow bottom of Fire Bowl Check to make sure the air vents are free of debris and ash before an...

Page 4: ...er damage to the finish such as scratches surface chips and cracks discoloration rust or other weather damage after purchase This warranty does not cover cracks that form on ceramic inserts including...

Page 5: ...t to make sure all components are present before assembly 2 Locking Casters 4 Grill Support Struts 1 Grill Support Base 4 Cart Legs 2 Casters Hardware List NOTICE Please check Hardware List to make su...

Page 6: ...king Assembly Instructions Carefully Unpack Remove all Packing Material Wipe down surfaces with Damp Cloth THIS GRILL IS HEAVY Moving unpacking lifting and assembly is a two person operation Before li...

Page 7: ...TEN ONLY You need to be able to slide Grill Support Struts out before setting grill on cart so just loosely tighten the nuts at this stage Note Before placing Grill on top of Cart make sure Struts are...

Page 8: ...RE BOWL STABILIZERS Sometimes the Fire Bowl will not set perfectly stable when placed inside the grill It may rock from side to side or wobble Should this occur locate the gap where it wobbles Then in...

Page 9: ...as slot will allow C Then push down to lock shelf under tab Reverse these steps to fold shelf down when not in use A B C FOLDING SIDE SHELF PUSH IN PUSH DOWN AND LOCK UNDER TAB SLOT LOCKING TAB 9 Ute...

Page 10: ...charcoal up to the bottom of the Insulation Ring If you want to cook at a slow and lower temperature use less charcoal 3 The temperature is regulated by the air flow through the grill therefore adjust...

Page 11: ...s character while having no effect on cooking performance 3 Over time you may notice a crack in one or both ceramic inserts This does not harm the function of the grill so continue cooking as normal A...

Page 12: ...0 587 Replacement Felt 140 Length Self Adhesive 500 584 Ceramic Fire Bowl Handcrafted Ceramic 500 583 Ceramic Insulation Ring Handcrafted Ceramic 500 585 Charcoal Plate Solid Steel 500 588 Water Pan f...

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