Bayne Thinline DTL 1116, Operation And Parts Manual, Page: 21 / 44

Document Number: 1900-0098 Issue Date: 01/15/08 Revision No: 003 Page: 21 of 44
figure A-9
13. Reposition the actuator on the table mounting flanges down, and the lower tubes facing
away from the assembler. Rotate the pinion shaft to allow 1” of the rack to protrude from
the top of the actuator body. Install the rack cap with the oil port positioned to the left
hand side of the actuator opposite the bottom oil port located in the tube cap as shown in
figure A-13. Attach the rack cap to the actuator body using the socket head bolts (22) (fig.
A-13) and lock washers (26). Torque the bolts to 90 ft-lb. in the sequence shown in figure
A-10.
figure A-10
14. Reposition the actuator so that the pinion shaft can be rotated with no obstacles. Rotate
the pinion shaft to ensure that the racks move freely. Also make sure that the key ways
point perfectly straight “up” toward the rack cap and “down” toward the tube cap at each
end of the 180° stroke. If the assembly does not perform all of these functions correctly, it
must be disassembled, cleaned, and reassembled.