Bayer HealthCare ON DEMAND Installation Manual Download

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Bayer

Crop Science Division
1451 Dean Lakes Trail
Shakopee, MN 5379
USA

Telephone

+1-952-445-6868

Toll free:

+1-855-363-3152

Visit us on:

www.seedgrowth.bayer.com

Bayer

, the Bayer Cross

, OnDemand

and Bayer

SeedGrowth

are registered trademarks of Bayer.

SGRONDEMANDINSTALLATION08012018

Products

Coatings

Equipment

Services

Summary of Contents for ON DEMAND

Page 1: ...ON DEMAND INSTALLATION GUIDE ...

Page 2: ...ier displayed here is specific to this User Manual Menu Tip Previous Note Advance Example 2 Rotary Heads Drum Frame Control Panels Pump Stations Barcode Scanner Electrical Lift Points Warning Caution PPE 2 Person Lift Tools ...

Page 3: ...MENU Drum Frame Control Panels Rotary Heads This is an interactive PDF To fastforward to a chapter of interest click on the icon tiles Notes Pictograms Electrical Pump Stations 3 Barcode Scanner ...

Page 4: ...ump Stations RH Treater Flex Tank Agitation Motors The On Demand System The On Demand System refers to the diagram right including items shown at the bottom of the page The HMI Control Box is a remote apparatus which can be mounted on the RH Treater Frame as shown right Barcode Scanner Keg Mixer Calibration Cylinder and Grams Scale ...

Page 5: ...parately Rotary Head Assembly Drum Frame Assembly Main Control Panel HMI Controller and each Pump Station up to 12 Remove all components and check for damaged or missing parts that may have occurred during shipping and report it IMMEDIATELY If using an existing RH Drum Treater with the On Demand System skip to page 13 Control Panels Pump Station Control Panels Drum Frame Assembly wrapped Rotary He...

Page 6: ...m Frame Step 2 Remove the protective covering from the Drum Frame Assembly Required Drum Frame assembly tools Forklift Tin Snips 3 4 Socket Head Wrench 2 5 16 Socket Head Wrench 1 1 2 Socket Head Wrench 2 7 8 Socket Head Wrench 2 5 32 Allen Wrench 1 Step 3 Use a 3 4 socket head wrench to remove the 1 2 Drum Frame shipping bolts from the pallet ...

Page 7: ...l sides for the purpose of operation adjustments maintenance and clean up 3 perimeter minimum RH Top View Step 5 Use tin snips to cut the metal banding that holds the Drum down onto the Drum Frame during shipping Warning Drum bands must be removed prior to running the Drum to prevent damage Caution Removing Drum band can cause injury Wear proper personal protective equipment gloves and safety glas...

Page 8: ...d to a central aspiration system Recommended aspiration 500 600cfm The six inch OD connection for the exhaust unit is located on the Doghouse discharge end of drum Step 1 Use a 5 16 socket to remove the four 4 10 32 hex head bolts and washers Remove the Dust Collection Plate and Cover Step 3 Replace the Dust Collection Plate and securely fasten the four 4 10 32 washers and bolts 8 ...

Page 9: ...H Assembly from the shipping crate ROTARY HEADS Step 2 Cut the shrink wrap and remove the box of miscellaneous parts and the Portable Scale from the Treating Head Assembly frame Step 3 Use a 3 4 socket head wrench to remove the 1 2 Treating Head Assembly shipping bolts holding the Head Assembly onto the pallet Pump Station Control Panels Supplied assembly hardware Signal Cable 1 Grams Scale 1 Cali...

Page 10: ...of the Drum Frame as shown left Step 6 Use a 1 2 socket head wrench and factory supplied 5 16 hardware to fasten the Treating Head Assembly to the Drum Frame in this order bolt flat washer frame lock washer nut and tighten securely Note to ensure proper alignment note the Treating Head Assembly orientation The Transition fits inside the Drum opening For best assembly results use an anti seize on a...

Page 11: ...source Step 3 Set the grams Scale and Calibration Cylinder on the Scale Tray already connected to the Treating Head Frame Step 4 Push the ON OFF Power button when ready to use for seed calibration Zero the Scale with the Calibration Cylinder on the scale Supplied assembly components Grams Scale 1 Calibrated Cylinder 1 ...

Page 12: ...Optional Surge Bin on top of the Treating Head Assembly Frame as shown left Use a 1 2 socket head wrench and factory supplied 5 16 hardware to fasten the Surge Bin to the Treating Head Assembly Frame in this order bolt flat washer frame lock washer nut and tighten securely Remove the RED fork brackets once the Surge Bin is securely fastened to the Frame ...

Page 13: ...ain Control Panel as shown on page 5 Mount the Main Control Panel in a location that provides clearance for the door close proximity to external power source cable lengths to pumps the HMI Control Box and to the RH Treater Control Panels Step 1 Use tin snips to cut metal bands refer to cautions and warnings as shown on page 7 Remove all components and check for any damage or missing parts that may...

Page 14: ...MI Control Box in close proximity to the Main Control Panel Keep in mind cable lengths to pumps and cable runs from the Main Control Panel Step 4 Use a screwdriver to open the HMI Control Box cover Remove the Cell Phone Antenna Carefully thread in the Cell Phone Antenna to the port on the side of the HMI Control Box as shown left ...

Page 15: ...rting the system Open the Main Control Panel door and turn ON each breaker inside the Panel connect the 30 Signal cable as follows Main Control Panel CONTROL TO FROM HMI 1021 RED 1022 WHITE TB1022 2302 RED WHITE BLACK PIN 2 2302 2304 ORANGE PIN 1 2302 COM BLACK COM TERMINAL 24 BLUE 24 TERMINAL 2206 WHITE BLACK PIN 4 TB2202 HMI Control Box CONTROL TO FROM MAIN 1021 RED E STOP 1022 WHITE E STOP 2302...

Page 16: ... to the bottom of the HMI Control Box Ports bottom marked SCANNER PRINTER as shown left Step 5 7 6 Connect the two factory supplied Ether Net Cables white and black from the Main Control Panel Ports bottom marked NET 1 2 TO FROM HMI to The HMI Control Box Ports bottom marked NET 1 2 TO FROM MAIN as shown above and left ...

Page 17: ... Panel receptacle marked ATOMIZER Step 2 Connect the Seed Wheel 4 prong Power Cord to the bottom of the Main Control Panel receptacle marked SEEDWHEEL Step 3 Connect the Drum VFD 4 prong Power Cord to the bottom of the Main Control Panel receptacle marked DRUM ATOMIZER SEEDWHEEL DRUM ATOMIZER SEEDWHEEL DRUM ...

Page 18: ...arked SEEDWHEEL SENSOR as shown below CAREFULLY slide the signal cable into the receptacle Align the receptacle shoulder with the connector notch when aligned receptacle pins will push into the connector Screw the shield on hand tight ONLY 4 pin receptacle 4 pin connector ALIGN SHOULDER NOTCH 4 pin receptacle on Main Control Panel ...

Page 19: ...IONS Required Pump Station assembly tools Utility knife Phillips Screwdriver Pipe wrench 2 3 8 wrench 2 7 16 wrench 2 9 16 wrench 2 Supplied assembly hardware Frame Assembly 1 4 20 X 1 50 zinc hex bolt 2 1 4 20 stainless hex nut serrated flange 2 Bench Scale Assembly 10 32 stainless hex screw 2 10 32 stainless hex lock nut 2 Flat washer stainless 2 E10M 5 pin shielded ext cable M12 1 Supplied asse...

Page 20: ...ing shipping and report it IMMEDIATELY Step 3 Set the pump station frame assembly on the floor near the RH treater refer to system photo shown left Step 4 Remove the installation hardware kit in a cloth bag from the box two 1 4 20 x 1 75 hex bolt ss two 1 4 20 hex nut serrated flange ss as shown left ...

Page 21: ...21 Step 5 Use a box end wrench to loosen the Vibration Mount bolt Step 6 Swing the Air Release Valve 90 degrees in the upright position Use a box end wrench to tighten the Vibration Mount bolt ...

Page 22: ...are fitting nut to hold the In line Strainer Assembly in place as shown Step 8 Use two adjustable wrenches to tighten the flare fitting nut and the 1 2 npt to 3 4 male brass flare connector as shown Step 9 Open the Pump Head Assembly using the Pump Head Handle down position as shown ...

Page 23: ... factory supplied Pump Element into the orange Fitting Receptacle on the Pump Treatment Valve Vibration Mount as shown Step 11 Insert the Pump Element onto the Pump Head Rollers as shown Ensure Pump Element fits behind Pump Head Clips ...

Page 24: ... supplied Pump Element into the orange Fitting Receptacle on the In line Strainer Vibration Mount as shown Step 13 Close Pump Head up position as shown Step 14 Connect the Pump Power Cord through the back side of the Pump Stand to the Pump as shown ...

Page 25: ...he Hose clamp Step 15 Connect one end of the factory supplied vinyl clear Tubing gray fitting to the top fitting on the Plumbing Assembly as shown Use a screwdriver to tighten the Hose clamp Note To prevent leakage from the Strainer remove the basket housing and lube the rubber O ring with Vaseline then replace the basket housing and securely tighten by hand ...

Page 26: ...nect the other end of the factory supplied 3 8 OD vinyl clear Tubing to the top fitting on the Pump Assembly as shown Step 19 Insert the gray fitting into one end of the factory supplied vinyl clear Tubing Connect the gray fitting to the bottom fitting on the Pump Assembly as shown Use a screwdriver to tighten the Hose clamp Note Orientation of the ball valve in the picture above enables chemical ...

Page 27: ...Manifold MUST be as pictured below with the tubing ports facing DOWN Step 21 Connect the other end of the factory supplied Tubing from step 19 into the Chemical Inlet Manifold as shown Start with the bottom ports and work the rest of the way up to the top for each Pump Station used with the system up to 12 Step 22 Connect the vinyl coated hook to the Pump Assembly as shown Use one 1 4 stainless lo...

Page 28: ...ngling Step 24 Connect the Pump Power Cord connected to pump refer to step 14 page 24 to the Main Controller Step 25 Insert and twist to lock Pump Power Cord to the bottom of the Main Controller marked PUMP 1 12 as shown Repeat steps 1 25 for each Pump Station used 1 12 with the system including Flex tanks ...

Page 29: ...e occurred during shipping and report it IMMEDIATELY Step 1 Set the back two Level Feet in the Scale Position Plates as shown The scale must be level Adjust the Scale feet remove the stainless cover and use the level bubble in the middle until the scale sits level on the floor Note Do not run 5pin or 8pin signal cables parallel to Power cable Do not run within 8 apart If the Power and Signal cable...

Page 30: ... Pump Assembly as shown Step 2 Connect the Male end of the Scale 5pin Signal Cable to the Scale J box Cut the zip tie around the cable Step 3 Align pre drilled holes with Scale J box holes on side and mount to the Pump Assembly Use four 10 32 nuts and bolts Securely tighten ...

Page 31: ...the system Step 5 Connect the other end of the Scale 5pin Signal Cable from the J box into the bottom of the Main Controller marked SCALE 1 12 as shown Step 6 Connect the Pump Signal 8pin Cable into the back of the Pump Stand as shown Pressure sensitive number labels are provided for each Pump Station and Pump Station Cables Label each Pump Station used 1 12 as shown below 1 ...

Page 32: ...ollowing items have been checked for proper installation COMMUNICATION SIGNAL CABLES ARE CONNECTED AND NOT CROSSED OR TOUCHING POWER CORDS ARE PROPERLY CONNECTED TO POWER SOURCE PUMP STANDS ARE NOT TOUCHING THE BENCH SCALE VIBRATION WILL CAUSE DATA INTERFERENCE Note Depending upon treater location open or closed environment wind can cause scale weight fluctuations Recommend surrounding the scales ...

Page 33: ...N 5379 USA Telephone 1 952 445 6868 Toll free 1 855 363 3152 Visit us on www seedgrowth bayer com BayerTM the Bayer CrossTM OnDemandTM and Bayer SeedGrowthTM are registered trademarks of Bayer SGRONDEMANDINSTALLATION08012018 Products Coatings Equipment Services ...

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