Bavis TransTrax Installation And Service Manual Download Page 1

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Captive Carrier TransTrax

Installation and Service Manual

Utilizing BavSonic Audio

E. F. Bavis & Associates, Inc.

201 Grandin Road

Maineville, Ohio 45039

(513) 677-0500

Revised 3/24/2011

Summary of Contents for TransTrax

Page 1: ...Installation and Service Manual Utilizing BavSonic Audio E F Bavis Associates Inc 201 Grandin Road Maineville Ohio 45039 513 677 0500 Copyright 2011 E F Bavis Associates Inc Revised 3 24 2011 All Rig...

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Page 3: ...pe 8 Wiring 9 Shift Point Adjustment 9 Autocycler 10 Track Preparation 11 Customer Mounting 12 Mounting Block Diagram 13 Audio Adjustment 14 Troubleshooting the TransTrax 15 Maintaining the TransTrax...

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Page 5: ...33 feet 10 inches Maximum vertical height from the top of the horizontal tube to the drive surface or finished floor whichever is the greater is 16 feet The TransTrax must be run in an overhead config...

Page 6: ...ntrinsically safe power level does require that the system be smooth running without any extra drag induced by poor fitups misalignment at joints in the tubing and other installation related problems...

Page 7: ...83 4 163 4 12 16 X 16 CLEAR CHANNEL 24 R12 HARDENED TT RADIUS 04016333 CEILING TRIM 04021224 CEILING LINE 110 VAC 20 AMP OUTLET 92 FROM FLOOR CENTERED TO TRACK INSIDE VERTICAL ASSEMBLY 04013596 CC CAR...

Page 8: ...process as well as important notes and cautions Read these details carefully before attempting to install the TransTrax Installation Procedures The first part of the TransTrax Kit is a completely ass...

Page 9: ...r method of cutting the tubing please contact the factory Cutting the tube properly is key to making the system function properly The INSIDE VERTICAL EXTENSION should be cut to a dimension that will a...

Page 10: ...be cut They were designed to be used as is Any modifications to this component will void the warranty and will likely yield less than acceptable operation The CUSTOMER VERTICAL UNIT is completely asse...

Page 11: ...nd damaging wiring Attach the ceiling trim to the tubing of the TransTrax with the 8x1 4 self tapping screws provided These screws do not protrude into the tubing greatly simplifying running the wirin...

Page 12: ...ot run the cord through or conceal in walls ceilings and or other permanent fixtures Press the POWER BUTTON once The LED above it should come on indicating that the unit has power Pressing it again sh...

Page 13: ...f boot with the electrical tape provided NOTE A version of this unit dated before 05 2003 has the horizontal harness running directly to the outside base audio board and inside to the audio console Po...

Page 14: ...t from binding A run limit timer is factory preset at 45 seconds If the CARRIER is obstructed during its travel the motor will shut down after this delay If more or less time is needed please consult...

Page 15: ...11 9 64 DRILL BIT...

Page 16: ...S NOT SUPPLIED USE SHEET METAL SCREWS TO ATTACH TUBE TO ANCHOR BRACKET TRIM AND THEN REMOVE BURR FROM CUT EDGES TAPE PREPARATION TAPE FINISH END BOTH ENDS OF TAPE TAPE CLEANING END USE ONLY FOR CLEANI...

Page 17: ...Carrier Hole Spacing UNITS BUILT AFTER 4 04 1 HOLE 8 32 X 1 1 4 TRUSS HEAD WITH LOCKING PATCH 8 32 X 15 16 TRUSS HEAD WITH LOCKING PATCH 1 HOLE 25 HOLES BOTTOM VIEW 5 HOLES TAPE BLOCK Red CC Carrier H...

Page 18: ...m There is one NA Base Audio Board located on the back of the customer speaker panel assembly inside the weatherproof enclosure Please see diagram below This NA Base Audio Board adjusts the outgoing v...

Page 19: ...will run out Check the LED marked T L inside limit It should not be on If it is replace the INSIDE STOP SWITCH If it is not press the button marked recall When the recall button is depressed the LED...

Page 20: ...flash on twice for each revolution of the motor If it does not check SJ1 connection on the control board If connection is O K replace the DRIVE ASSEMBLY If it still does not replace the CONTROL BOARD...

Page 21: ...oil grease WD 40 or any other form of lubrication on any component of the TransTrax Doing so voids all warranties on the product Annual Maintenance Annually we recommend replacement of the drive tape...

Page 22: ...of the unit Overloaded Carriers If a carrier is overloaded by a customer there are two possible outcomes when the carrier is sent in toward the inside end Carrier does not move If the carrier does no...

Page 23: ...SLOW BEFORE IT ENTERS THE AIRLOCK READJUST AS NECESSARY SO THAT THE CARRIER IS IN HIGH SPEED ONLY IN THE HORIZONTAL SECTION BUT NOT IN THE AIRLOCK OR RADIUS USE THE JOG TO RUN CAR IN AND OUT TO SEE I...

Page 24: ...EN BROWN ORANGE BLUE GREEN TO AUDIO FROM INTERNAL MOTOR THERMAL PROTECTION DEVICE BRAKE INDICATOR SWITCH MOTOR WIRES TO CHOKE CONTROL BOARD BRAKE WIRES TO BRAKE CONTROL BOARD TO J11 ON CONTROL BOARD T...

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Page 26: ...ver 2 tip Flat tip screwdriver 1F2R tip miniature Screwrunner 2 Phillips tip Level Tape measure Half Round Bastard File 19 32 x 5 32 x 6 Power Miter Box with carbide tipped blade Hammer Drill and Anch...

Page 27: ...x Documentation Manual 00655011 ________ 1 Warranty ________ Installation Accessories Part 04400993 1 Customer Base 04023011 ________ 1 CC Splice Plate 24 Pack 04058992 ________ 1 Power Cord 02926031...

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