Baumuller BM5-SSL Instruction Handbook Manual Download

Page: 41 / 80

of 78

Instruction handbook

Safe STO logic

BM5-SSL

Document No. 5.18007.02

OUNTING

AND

NSTALLATION

This chapter describes the mechanical mounting and the electrical installation

The mounting and installation process consists of the following steps:

Mount the

BM5-SSL

Connect the

BM5-SSL

with e. g. b maXX 5800 and safety components (for example,

emergency stop device, electromechanical safety component, ...).

Check the assembly and installation by means of the „Installation checklist“ listed in
Appendix

B.2

–

on page 71.

8.1

General safety regulations

CAUTION!

The „Installation checklist“ shown in Appendix

B.2

–

on page 71 should be used

during the assembly and installation phase.

Make sure that the installation process is carried out entirely in accordance with
the installation and wiring plan.

Conduct a visual inspection and check all system components for visible damage.

Check the system for wiring errors.

Inspect the tightening torque and make sure that the electrical connection is not
interrupted by insulation material.

Inspect the tensile-load capacity of the electrical terminal and screw connections.

Make sure that the installation and cable routing are carried out in accordance with
applicable standards and guidelines.

Make sure that the system's environmental properties specified in

Environmental

condition

–

on page 24 are not exceeded.

Make sure that the design of the system's type of protection is sufficient.

Make sure that the safety system is not damaged by moving parts or work in the
area surrounding the installed safety components.

Make sure that the system components do not come into contact with aggressive
substances (such as acids, bases, transmission oil).

Summary of Contents for BM5-SSL

Page 1: ...Instruction handbook Read the Instruction handbook before beginning Language English Translation Document No 5 18007 02 Part No 475511 Edition 09 Jul 2018 BM5 SSL Safe STO Logic E 5 18007 02 ...

Page 2: ... Baumüller Nürnberg GmbH Ostendstr 80 90 90482 Nuremberg Germany Tel 49 9 11 54 32 0 Fax 49 9 11 54 32 1 30 E Mail mail baumueller de Internet www baumueller de ...

Page 3: ...ded use 16 3 4 Operator responsibility 16 3 5 Protective equipment 17 3 6 Personnel training 17 3 7 Personnel protective equipment 18 3 8 Special dangers 19 3 9 Fire fighting 19 3 10 Electric safety 20 3 10 1 Notice on power supply 20 3 11 Safety equipment 20 3 12 Conduct in the event of danger and accidents 21 3 13 Signs and labels 21 4 Technical Data 23 4 1 Dimensions 23 4 2 Operational conditio...

Page 4: ... Mounting instruction 43 8 3 Installation 44 8 3 1 Pin assignment 45 8 3 1 1 Connection X1 45 8 3 1 2 Connection X1A 47 8 3 1 3 Connection X2 48 8 3 1 4 Connection X3 50 8 3 1 5 Safety inputs 50 8 3 1 6 Safety outputs 51 8 3 1 7 Functional outputs 51 8 3 2 PE connection 51 8 3 3 Connection options 52 8 3 4 Connection option outputs 56 9 Commissioning and Operation 57 9 1 General safety regulations...

Page 5: ...ounting 66 13 4 Storage condition 66 13 5 Recommissioning 66 13 6 Disposal instructions 66 13 7 Recycling collection center offices 66 Appendix A Abbreviations 67 Appendix B Checklists 69 B 1 Planning checklist 69 B 2 Installation checklist 71 B 3 Commissioning and validation checklist 72 B 4 Modification and retrofitting checklist 72 Appendix C Declaration of Conformity 73 Table of Figures 75 Ind...

Page 6: ...Instruction handbook Safe STO logic BM5 SSL Document No 5 18007 02 Baumüller Nürnberg GmbH 6 of 78 Table of Conents ...

Page 7: ...7 of 78 Instruction handbook Safe STO logic BM5 SSL Document No 5 18007 02 1DOCUMENT HISTORY Revision level Edition Modifications 01 04 May 2018 Initial document 02 9 Jul 2018 CE certification updated ...

Page 8: ...Instruction handbook Safe STO logic BM5 SSL Document No 5 18007 02 Baumüller Nürnberg GmbH 8 of 78 ...

Page 9: ...ation of the safety instructions in this manual by qualified personnel are prerequisites for the safe installation commissioning and safety during the operation and maintenance of the Baumüller BM5 SSL Unqualified interference with the devices during shutdown or use of the safety functions or failure to comply with the instructions of this manual can lead to serious personal injury property damage...

Page 10: ...al injury and property damage DANGER notifies of an imminent dangerous situation which will lead to death or serious injuries if not avoided WARNING notifies of a potentially dangerous situation which can lead to death or serious injuries if not avoided CAUTION notifies of a potentially dangerous situation which can lead to minor or slight injuries if not avoided NOTICE notifies of a potentially d...

Page 11: ...ge protection etc The person who conducted the assembly or installation shall be accountable for damages occurring during assembly or connection 2 4 Preliminary information CAUTION The following shall apply if the document you are reading is designated as preliminary information This version pertains to preliminary technical information which the user of the described devices and functions should ...

Page 12: ...rom other manufacturers Components from other manufacturers are built into the device Hazard evaluations for these bought in parts have been conducted by the applicable manufacturers The conformity of the designs with the applicable European and national legislation has been declared by the respective component manufacturers 2 7 Spare parts WARNING Improper or defective spare parts can lead to dam...

Page 13: ... requirements is permissible Everything else even the operation of devices in installation positions not depicted here for instance is not permissible and must be clarified with the factor on a case by case basis The warranty will be rendered null and void if the devices are operated differently than described here 2 10 Customer service Our customer service is available for technical support Infor...

Page 14: ... 62061 2005 AC 2015 Functional safety of safety related electric electronic and programmable electronic systems EN 61800 5 2 2017 Adjustable speed electrical power drive systems Part 5 2 Safety requirements Functional IEC 60204 1 2016 in extracts Safety of machinery Electrical equipment of machines Part 1 General requirements EN 61800 3 2004 A1 2012 Adjustable speed electrical power drive systems ...

Page 15: ... assigned to work on or with the device must have read and understood that operation manual before beginning work with the device This also applies if the person concerned has already worked with such a device or a similar device or has been trained by the manufacturer 3 2 Alterations and rebuilding of the device In order to avoid hazards and ensure optimum performance neither alterations addition...

Page 16: ...ly use the BM5 SSL in combination with components approved by Baumüller Nürnberg GmbH 3 4 Operator responsibility The BM5 SSL is implemented in an industrial zone The operator of the device is thus subject to the legal work safety obligations In addition to the work safety instructions in this operation manual the safety accident prevention and environmental protection regulations applicable to th...

Page 17: ...d instructed and authorized to do so Troubleshooting repairs cleaning maintenance and exchange may only be conducted by trained or instructed personnel These persons must be familiar with the operation manual and act according to it Commissioning and instruction may only be conducted by qualified personnel m Qualified personnel Electrical engineers and specialist electricians of the customer or a ...

Page 18: ...nal safety in the work area Protective work clothes consists of close fitting workwear of low tear strength without loose sleeves or projecting parts Intended mainly to protect the wearer from moving machine parts Do not wear any rings and necklaces Protective helmet for protection from falling and flying parts Safety shoes for protection from heavy falling objects Safety gloves to protect hands f...

Page 19: ...Safety Notes Instruction handbook Safe STO logic BM5 SSL Document No 5 18007 02 19 of 78 3 3 8 Special dangers The residual risks arising as a result of the hazard analysis will be specified in the following section Observe the safety instructions described here and the warning notices in the following chapters in order to reduce health hazards and avoid dangerous situations Moving parts 3 9 Fire ...

Page 20: ...ed and ensure so by additional measures if necessary 3 10 1 Notice on power supply WARNING Risk of injury from electric current Only devices which have a safe disconnection to the 230 volt power supply may be connected to the BM5 SSL The power supply unit for generating the 24 Volt supply must meet the requirements for PELV in accordance with EN 60204 1 3 11 Safety equipment WARNING Live threateni...

Page 21: ...eople out of the danger zone m Inform the supervisors at the site m Notify a doctor and or fire department m Clear access routes for rescue vehicles 3 13 Signs and labels The following symbols and notification signs are found in the work area They relate to their immediate installation environment WARNING Injury hazard due to illegible symbols In the course of time stickers and symbols on the devi...

Page 22: ...Signs and labels Instruction handbook Safe STO logic BM5 SSL Document No 5 18007 02 Baumüller Nürnberg GmbH 22 of 78 3 13 ...

Page 23: ...23 of 78 Instruction handbook Safe STO logic BM5 SSL Document No 5 18007 02 4TECHNICAL DATA 4 1 Dimensions Figure 1 Dimension ...

Page 24: ... non condensed and absolute humidity 1 g m3 to 25 g m3 Ionizing and non ionized radiation measurable range Vibration shock and continuous shock EN 61800 5 1 chapter 5 2 6 4 vibration test Max 0 5 g when operating Degree of contamination EN 61800 5 1 table 6 tab 2 2 WARNING The operating conditions specified in the table above may not be exceeded at any time NOTICE Normally only a non conductive di...

Page 25: ...fety means that a system is free of unwarranted risks Functional safety is the part of the overall safety which ensures that a safety system s response to its input conditions is free of errors Internal safety related device errors must be detected and brought into a safe condition in the process 4 4 1 Safety related characteristics The following table lists the safety related characteristics of t...

Page 26: ...ure DCavg Diagnostic Coverage Performance level PLd category 3 MTTFD high DCavg medium WARNING Demands on the function test of the safety function to comply with the safety integrity level SIL2 respectively the performance level PLD category 3 At least once a year the safety function has to be activated and deactivated again At least once a year the voltage at the STO outputs in state STO must be ...

Page 27: ... puts on page 50 to the output state STO at SS1 time 0 ms 4 4 3 SS1 time The SS1 time is set via dip switch The setting is only allowed in de energized state 1 2 3 4 5 6 7 8 Switch at top Switch at bottom SS1 time Sx 0 ms STO 1 2 3 4 5 6 7 8 200 ms 1 2 3 4 5 6 7 8 300 ms 1 2 3 4 5 6 7 8 400 ms 1 2 3 4 5 6 7 8 500 ms 1 2 3 4 5 6 7 8 600 ms 1 2 3 4 5 6 7 8 800 ms 1 2 3 4 5 6 7 8 1000 ms 1 2 3 4 5 6 ...

Page 28: ...Abbildung 2 SS1 time BM5 SSL 000 000 4 4 4 Reaction time SS1 The reaction time from the change of the input states to UL see ZSafety inputs on page 50 until the output state STO at SS1 time 0 ms is Max reaction time SS1 SS1 time tolerance of SS1 time reaction time STO m SS1 time see ZSS1 time on page 27 m Tolerance of SS1 time see ZTolerance SS1 on page 28 m Reaction time STO see ZReaction time ST...

Page 29: ...tective packaging immediately before assembly 5 2 Unpacking Upon receiving the still packaged BM5 SSL h Check to see if any transport damages can be found If so h Immediately file a complaint to the supplier Confirm the complaint in writing and immediately contact the representative of Baumüller Nürnberg GmbH who is assigned to assist you CAUTION Danger due to electrostatic discharge The BM5 SSL s...

Page 30: ... file a complaint to the Baumüller representative assigned to you 5 3 Disposing of the packaging The packaging consists of cardboard and plastic h Follow local regulations on disposal if you dispose of the packaging 5 4 To be observed during transport The BM5 SSL has been packaged at the factory for the initial transport If you subsequently need to ship the BM5 SSL again please observe the followi...

Page 31: ... BM5 SSL provides for all connected axes a simultaneous response to three different safety relevant events In this case the STO inputs of the axes are activated by the BM5 SSL simultaneously The function evaluation of the safety relevant event is provided by three functional outputs of the BM5 SSL Figure 3 System ...

Page 32: ...can be used at a set SS1 time 0 ms from the master control to initiate a functional stop of the connected axes before the STO function is enabled after the SS1 time has elapsed The safety input IN2 reacts dependent on the mode The low level of IN2 enables the safety function only if the operation mode inputs M1 and M2 are low too This corresponds with the safety function STO in case the SS1 time i...

Page 33: ...possible If the inputs IN1 and IN2 respectively IN3 are high after applying the power supply no acknowledgment via the reset inputs are necessary The device leaves the state STO im mediately after successful run up 6 2 2 Outputs There is one output driver state for STO_A and one for STO_B This outputs are available 8 times each on X1 and X1A to provide an one to one wiring to the connected axes Ch...

Page 34: ...1 x x x 0 0 1 x x 0 after X ms 4 1 1 x x x x x 0 1 0 x 0 after X ms x 5 1 1 x x x x x 0 1 0 x x 0 after X ms 6 0 0 1 1 1 x x x 0 0 1 x 0 0 7 1 1 1 1 x x x 0 1 1 x 1 1 8 1 1 x x x x 1 1 1 1 x 1 1 1 9 1 1 x x x x x 1 1 x 0 0 x 10 1 1 x x x x x 1 1 x 0 x 0 11 1 1 x x x x 0 0 1 1 x 0 0 0 12 1 1 x x x x 1 1 1 1 x 1 1 1 SS1 time reaction time x not relevant or no change No 1 is the start state for No 2 ...

Page 35: ...ide of the BM5 SSL Einbau Gerät sichere STO Logik Typ BM5 SSL 000 000 00 Nr 1234567 Art Nr 12345678 Figure 5 Type plate example BM5 SSL XXX XXX XX b maXX 5000 component BM5 SSL XXX XXX XX Safe STO logic BM5 SSL XXX XXX XX 000 Version with one DIP switch without LED BM5 SSL XXX XXX XX 000 Only one SS1 time for both inputs IN1 and IN2 BM5 SSL XXX XXX XX Safety level 00 The device is designed for saf...

Page 36: ...Identification of the device Type code Instruction handbook Safe STO logic BM5 SSL Document No 5 18007 02 Baumüller Nürnberg GmbH 36 of 78 6 3 ...

Page 37: ...d the detailed installation and wiring of the components DANGER Conducting the planning thoroughly aids in avoiding failures Failures in safety oriented machines can lead to permanent injuries and death CAUTION The Planning checklist reproduced in the appendix is to be used in the planning phase 7 1 Risk assessment The risk assessment establishes which dangers a machine can present and which plant...

Page 38: ...N It is absolutely necessary to conduct the risk assessment during the planning phase and before conducting retrofitting work Risk assessment Instruction handbook Safe STO logic BM5 SSL Document No 5 18007 02 Baumüller Nürnberg GmbH 38 of 78 7 1 The risk assessment should be conducted according to the procedure described in the following Abbildung 6 Risk assessment procedure in accordance with DIN...

Page 39: ...ce Level is described in DIN EN ISO 13849 1 Annex A of IEC 62061 contains an informative part for the determination of the required SIL 7 2 Installation and wiring plan An installation and wiring plan for the entire safety system is to be developed in the planning phase It contains all system components and their wiring CAUTION The applicable standards and guidelines on laying electrical lines are...

Page 40: ...Course of the planning phase Instruction handbook Safe STO logic BM5 SSL Document No 5 18007 02 Baumüller Nürnberg GmbH 40 of 78 7 3 ...

Page 41: ...ccordance with the installation and wiring plan m Conduct a visual inspection and check all system components for visible damage m Check the system for wiring errors m Inspect the tightening torque and make sure that the electrical connection is not interrupted by insulation material m Inspect the tensile load capacity of the electrical terminal and screw connections m Make sure that the installat...

Page 42: ...he manufacturer or by other qual ified personnel Qualified personnel are persons who on account of their occupational training ex perience instruction and knowledge of relevant standards and stipulations accident prevention regulations and operating conditions are authorized by the persons re sponsible for the safety of the facilities to perform the respective activities that are necessary while a...

Page 43: ...ice as a result m If possible the drilling of the holes should be done before mounting the device and the configuring of the cables should take place outside of the control cabinet If this is not possible the device must be appropriately covered Remove this covering again prior to start CAUTION Eye injury due to flung particles Metal particles are flung when making the drill holes and the cutout s...

Page 44: ...ion ensure that the technical prerequisites have been fulfilled 1 Check the requirements for the electrical cables and the provision of corresponding ca bles 2 Check the properties of the connections and the specified configuration of the respec tive cables 3 Connect the protective conductor on the PE connection X1 interface X3 X1A interface X2 interface power supply PE connection Figure 7 Connect...

Page 45: ...is 1 GND_STO_B axis 1 2 14 STO_B axis 1 GND_STO_A axis 2 3 15 STO_A axis 2 GND_STO_B axis 2 4 16 STO_B axis 2 GND_STO_A axis 3 5 17 STO_A axis 3 GND_STO_B axis 3 6 18 STO_B axis 3 GND_STO_A axis 4 7 19 STO_A axis 4 GND_STO_B axis 4 8 20 STO_B axis 4 GND_STO_A axis 5 9 21 STO_A axis 5 GND_STO_B axis 5 10 22 STO_B axis 5 GND_STO_A axis 6 11 23 STO_A axis 6 GND_STO_B axis 6 12 24 STO_B axis 6 ...

Page 46: ...axis 6 GND for STO output B 13 STO_A for axis 1 STO output A 14 STO_B for axis 1 STO output B 15 STO_A for axis 2 STO output A 16 STO_B for axis 2 STO output B 17 STO_A for axis 3 STO output A 18 STO_B for axis 3 STO output B 19 STO_A for axis 4 STO output A 20 STO_B for axis 4 STO output B 21 STO_A for axis 5 STO output A 22 STO_B for axis 5 STO output B 23 STO_A for axis 6 STO output A 24 STO_B ...

Page 47: ... for axis 7 GND for STO output B 3 X1A 9 Internal connected with pin 9 4 GND_STO_A for axis 8 GND for STO output A 5 GND_STO_B for axis 8 GND for STO output B 6 X1A 12 Internal connected with pin 12 7 STO_A for axis 7 STO output A 8 STO_B for axis 7 STO output B 9 X1A 3 Internal connected with pin 3 10 STO_A for axis 8 STO output A 11 STO_B for axis 8 STO output B 12 X1A 6 Internal connected with ...

Page 48: ...3 1 2 3 16 RST_IN1 GND_IN2_A Internal connected with GND X3 1 2 4 17 IN2_A GND_IN2_B 5 18 IN2_B Internal connected with 24 V X3 3 4 GND_RST_IN2 Internal connected with GND X3 1 2 6 19 RST_IN2 GND_IN3_A Internal connected with GND X3 1 2 7 20 IN3_A GND_IN3_B 8 21 IN3_B Internal connected with 24 V X3 3 4 GND for GND_INx_A 9 22 24V for INx_A GND for GND_INx_B 10 23 24V for INx_B M1 11 24 OUT1 M2 12 ...

Page 49: ...th X3 3 4 16 RST_IN1 reset input for safety input 1 17 IN2_A Safety input 2 A 18 IN2_B Safety input 2 B internal connected with X3 3 4 19 RST_IN2 reset input for safety input 2 20 IN3_A Safety input 3 A 21 IN3_B Safety input 3 B internal connected with X3 3 4 22 24V for INx_A 24V for INx_A internal connected with X3 3 4 23 24V for INx_B 24V for INx_B internal connected with X3 3 4 24 OUT1 Output 1...

Page 50: ...ly on page 25 8 3 1 5 Safety inputs All inputs are type 3 according IEC61131 The input levels are defined as follows at a power supply of 24 VDC UHmax 30 V IHmax 15 mA UHmin 11 V IHmin 2 mA ULmax 5 V ILmin not defined ULmin 3 V ILmax 15 mA The maximum cable length is 30 m The safety inputs are designed for operation with sensors with OSSD outputs The max imum test pulse length is 1 ms the interval...

Page 51: ...m 8 3 2 PE connection Max connector cross section Connection system Torque 10 mm2 copper cables Cable lug for M5 min 2 2 Nm max 3 0 Nm NOTE According to DIN EN 61800 5 1 the following PE connection is required Figure 8 Structure of PE connection m Also without the cable the screw must be firmly tightened and must have a cor rect electrical contact to the cabinet m There is one line lug between two...

Page 52: ...00 Figure 9 BM5 SSL 000 000 Potential free contact p and n switching Short circuit Reaction Cable A Cable B Safety function of BM5 SSL is activated Cable A 24V Safety function is actuated by one channel only BM5 SSL remains in state STO Cable A GND Safety function of BM5 SSL is activated Cable B 24V Safety function of BM5 SSL is activated Cable B GND Safety function is actuated by one channel only...

Page 53: ...ching Short circuit Reaction Cable A Cable B Safety function of BM5 SSL is activated Cable A 24V Safety function is actuated by one channel only BM5 SSL remains in state STO Cable A GND Safety function of BM5 SSL is activated Cable B 24V Safety function of BM5 SSL is activated Cable B GND Safety function is actuated by one channel only BM5 SSL remains in state STO ...

Page 54: ...device p and n switching Short circuit Reaction Cable A Cable B Safety function of BM5 SSL is activated Cable A 24V Safety function is actuated by one channel only BM5 SSL remains in state STO Cable A GND Safety function of BM5 SSL is activated Cable B 24V Safety function of BM5 SSL is activated Cable B GND Safety function is actuated by one channel only BM5 SSL remains in state STO ...

Page 55: ... activated Cable A 24V Short circuit is recognized by the controlling safety switch ing device The save switching device activates the safety function of the BM5 SSL via the second channel Cable A GND Safety function of BM5 SSL is activated Cable B 24V Safety function of BM5 SSL is activated Cable B GND Short circuit is recognized by the controlling safety switch ing device The save switching devi...

Page 56: ...Document No 5 18007 02 Baumüller Nürnberg GmbH 56 of 78 8 3 8 3 4 Connection option outputs STO output BM5300 BM5 SAF 001 001 XXX or BM5800 Figure 13 Connection option STO output 1 BM5300 BM5 SAF 001 001 XXX or BM5800 Figure 14 Connection option STO output 2 ...

Page 57: ...equate distance from moving machine parts line parts or from the moving machine line m Note that the machine parts line parts or machine line can be set in motion via additional axes connected to the BM5 SSL m Activate the safety devices in any case prior to switching on the system m Make sure that the system is commissioned exclusively by qualified personnel m Make sure that there are no people i...

Page 58: ...ing of the inputs outputs and of the power supply see ZInstallation from page 44 h Connect the power supply h Verification of the set SS1 time by measurement 9 4 Operation Instructions on the operation of the system components connected to the axis units used can be found in the corresponding operation manuals and application manuals for these components DANGER It is not permitted to make any chan...

Page 59: ...nto operation after being tested successfully by a technical expert Therefore m Conduct a complete function test In doing so check the correct allocation of the connected safety components m A checklist for the commissioning and validation of the system is reproduced in Appendix ZB 3 Commissioning and validation checklist from page 72 Conduct the validation of the system in accordance with this ch...

Page 60: ... logic circuit of the respective project it is recommended to conduct the function tests in steps The following course of action is recommended when conducting the function tests 1 Only connect the actuators and drives to the safe output terminals once no errors have been detected in the inspection of the logic circuit 2 Conduct a complete function test with all sensors initiators switches actuato...

Page 61: ...es kit m Proposal for connectors that can be used BM5 SSL is delivered without female connectors Connector Used in BM5 SSL Suitable connector example Weidmüller male connector Weidmüller female connector X1 S2L 3 50 24 180G 3 5SN BK 17290400000 B2CF 3 50 24 180 SN BK BX 1277570000 X1A S2L 3 50 12 180G 3 5SN BK 1728980000 B2CF 3 50 12 180 SN BK BX 1277510000 X2 S2L SMT 3 50 26 180G 3 5SN BK 1794630...

Page 62: ... 02 Baumüller Nürnberg GmbH 62 of 78 11 1 11 1 2 Mounting adapter for top hat rail mounting m No accessories kit m Proposal BM5 SSL is delivered without mounting adapter Manufacturer Designation Type Order No Weidmüller Electronics housing mounting adapter MTA 45 MF 1251310000 ...

Page 63: ...ree If you detect or suspect a defect in the BM5 SSL contact Baumüller Nürnberg GmbH CAUTION Take organizational measures to make sure that the interval for the repeat testing of all system components proof test interval see ZSafety related characteristics from page 25 is complied with 12 2 Repair You cannot repair a defective BM5 SSL Please contact Baumüller Nürnberg GmbH for a replacement CAUTIO...

Page 64: ...Repair Instruction handbook Safe STO logic BM5 SSL Document No 5 18007 02 Baumüller Nürnberg GmbH 64 of 78 12 2 ...

Page 65: ...onnections is shut off and secured to prevent from being turned back on m Using suitable measuring equipment check to make sure that none of the connections are carrying live current before beginning work on the electrical connections m Only disassemble the connections and remove the connection once you are completely certain that the BM5 SSL is not under power 13 2 Requirements on the personnel T...

Page 66: ...4 13 5 Recommissioning If you want to put the BM5 SSL back into operation observe the specifications under Storage conditions 13 6 Disposal instructions Prerequisites BM5 SSL has already been disassembled properly Sheet steel Parts of the BM5 SSL are made of galvanized or coated sheet steel Sheet steel must be put into the cycle of potential recyclables for ferrous metals Electronic scrap Electron...

Page 67: ...tive device EXT ext External I O Input Output ISO International Organization for Standardization LED Light emitting diode MTTFd Mean Time To Failure PFD Probability of Failure on Demand mean residual error probability of a dangerous error on demand PFH Probability of Failure per Hour SIL Safety Integrity Level SFF Safe Failure Fraction fraction of failures which lead to safe status STO Safe Torque...

Page 68: ...Instruction handbook Safe STO logic BM5 SSL Document No 5 18007 02 Baumüller Nürnberg GmbH 68 of 78 A ...

Page 69: ...ecific plant B 1 Planning checklist Serial no Requirement Fulfilled Remarks Yes No 1 Planning 1 1 Has a risk assessment been carried out and have the required SIL and performance levels in accordance with DIN EN ISO 13849 1 or IEC 62061 been determined 1 2 Are power supplies according to PELV specifications being used exclusively 1 3 Is the line routing carried out in accordance with the applicabl...

Page 70: ...nvironmental conditions prevailing in the application 1 8 Does the system fulfill the required type of protection 1 9 Is degree of pollution 2 complied with 1 10 Has the maximum permissible reaction time of the safety functions been established by means of a risk analysis 1 11 Is the maximum permissible reaction time reached Has computational evidence been provided 1 12 Is the system protected fro...

Page 71: ...ted 2 4 Are all connection plugs labeled according to their allocation 2 5 Are the connection terminals loaded with the specified clamping torque 2 6 Has it been ensured that the insulation of the lines is not causing any faulty contacts 2 7 Has the reliability of all terminal connections been tested through mechanical tensile loading 2 8 Has a visual inspection of the installed components been co...

Page 72: ...cted in the handling of the BM5 SSL Date Name Signature B 4 Modification and retrofitting checklist Serial no Requirement Fulfilled Remarks Yes No 4 Modification and retrofitting 4 1 Is the modification retrofitting of the system compatible Do all of the checklist s requirements on the planning installation and commissioning validating continue to be fulfilled 4 2 Are the calculated reaction times...

Page 73: ...73 of 78 Instruction handbook Safe STO logic BM5 SSL Document No 5 18007 02 APPENDIX C DECLARATION OF CONFORMITY ...

Page 74: ... not put into operation until the machinery into with it is incorporated has been declared to be in conformity with the Machinery Directive 2006 42 EC Nuremberg 26 06 2018 Location Date Subject to change of this declaration of EC conformity without notice Actual valid edition on request Standard Title EN 62061 2005 AC 2015 Safety of machinery Functional safety of safety related electrical electron...

Page 75: ...t procedure in accordance with DIN EN ISO 12100 1 and EN ISO 14121 38 Connections 44 Structure of PE connection 51 BM5 SSL 000 000 Potential free contact p and n switching 52 BM5 SSL 000 000 Potential free contact p and n switching 53 BM5 SSL 000 000 Safety switching device p and n switching 54 BM5 SSL 000 000 Safety switching device OSSD p and n switching 55 Connection option STO output 1 56 Conn...

Page 76: ...Instruction handbook Safe STO logic BM5 SSL Document No 5 18007 02 Baumüller Nürnberg GmbH 76 of 78 Table of Figures ...

Page 77: ...nputs 32 Installation 41 Installation plan 39 Intended use 16 IP code 25 L Limitation of liability 11 Logic internal 32 M Maintenance 63 Mounting orientation 25 Mounting preparation 43 MTTFD 26 O Operating personnel 17 Outputs 33 P PFH 26 Pin assignment 45 Protective equipment 17 Q Qualified personnel 17 R Reaction time 27 Repair 63 Risk assessment 37 S Safety notes 15 Safety outputs 51 Safety rel...

Page 78: ...Instruction handbook Safe STO logic BM5 SSL Document No 5 18007 02 Baumüller Nürnberg GmbH 78 of 78 Index ...

Page 79: ......

Page 80: ...erungsdienst aktualisiert Bitte beachten Sie dass Angaben Zahlen Informationen aktuelle Werte zum Druckdatum sind Zur Ausmessung Berechnung und Kalkulationen sind diese Angaben nicht rechtlich verbindlich Bevor Sie in dieser Betriebsanleitung aufgeführte Informationen zur Grundlage eigener Berechnungen und oder Verwendungen machen informieren Sie sich bitte ob Sie den aktuellsten Stand der Informa...

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