Baumer DAB10 Operating Manual Download Page 17 | Manualshive

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Baumer DAB10 Operating Manual Download Page 17

Baumer

Commissioning

|

6

V3 | DAB10, DST53, DST76

Operating Manual

17

6

Commissioning

6.1

Measurement amplifier commissioning

The measurement amplifier input is set as standard to 1 mV/V and thus directly matched to the
Baumer force sensors. You can commission the measurement amplifier via plug & play.

6.2

Strain sensor commissioning

The sensor is calibrated for strain by default (according to the selected measuring range). The
signal ( ± 10 V, 4 ...20 mA, IO-Link) is output according to the nominal strain of the sensor. You
can put the sensor into operation via plug & play. To achieve even better measurement results,
you have the option of parameterizing the sensor via the integrated amplifier electronics to suit
the application via the IO-Link interface. For this purpose, the sensor is connected to an IO-Link
master.

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Summary of Contents for DAB10

Page 1: ...V3 12 6 2021 EN US Operating Manual DAB10 DST53 DST76 Amplifier electronics for Strain sensors and Bridge amplifier...

Page 2: ...0 4 3 Storage 10 5 Electrical installation 11 5 1 Connection diagram 11 5 1 1 Connection diagram of measuring amplifier DAB10 11 5 1 2 Connection diagram of strain sensor DST53 12 5 1 3 Connection dia...

Page 3: ...ach in sensitivity 33 7 3 1 3 3 Filter Moving Average for offset and sensitivity teach in 35 7 3 2 Low pass filter IIR filter 35 7 3 3 Parameterization of the analog output only for product variants x...

Page 4: ...tood this manual before beginning any work The basic prerequisite for safe working is compliance with all safety instructions and handling instructions given in this manual In addition the local occup...

Page 5: ...elements Click the OK button Unique name Indicates the names of products files etc Internet Explorer is not supported in any version Code Indicates entries Enter the following IP address 192 168 0 25...

Page 6: ...ded for this product for installation Out puts not in use must not be wired Unused wires of cable outputs must be insulated Do not go below the permissible cable bending radii Disconnect the system fr...

Page 7: ...or weight sensor n Strain sensor Amplifier electronics and strain gauge full bridge are integrated in the strain sensor The output depends on the product variation Measuring amplifiers Product variat...

Page 8: ...nsor N m m kg t 4 Low pass filter optional The amplifier smoothes the process value via a parameterizable low pass filter 5 Storage The amplifier stores the max min process value or the peak peak proc...

Page 9: ...nt for the process value SSC1 2 Quality bit Alarm bit Sensor setting Unit of the process value Nominal measurement range Nominal key value Offset Signal processing Filter function SIO1 2 Function sele...

Page 10: ...soon as it is detected Damages can only be claimed within the applicable claims deadlines In case of externally visible transport damage proceed as follows Instruction a Do not accept the delivery or...

Page 11: ...sducer DAB10 AU Control unit max 10 m max 10 m Vs Vs S S L Vs DI DQ L 0 C Q Supply voltage Voltage output I O Ground IO Link I O VOUT DAB10 AI Transducer DAB10 AI Control unit Vs Vs S S L Vs DI DQ L 0...

Page 12: ...VOUT 0V L C Q DI DQ Supply voltage Voltage output Ground IO Link I O I O Tare DST53 AxxxI Dehnungssensor strain sensor Steuerung control unit 2 3 1 potential equalization I Potentialausgleich 4 5 VS L...

Page 13: ...put Ground IO Link I O I O Tare 0V L brown green yellow pink white DST76 B500I Dehnungssensor strain sensor Steuerung control unit potential equalization I Potentialausgleich Vs L IOUT C Q DI DQ Suppl...

Page 14: ...10 AU Control side 1 2 3 4 5 1 Vs L 2 Vout 3 0 V L 4 C Q IO Link SIO1 5 DI DQ SIO2 Sensor side 1 Vs 2 Sig 3 Vs 4 Sig DAB10 AI Control side 1 2 3 4 5 1 Vs L 2 Iout 3 0 V L 4 C Q IO Link SIO1 5 DI DQ SI...

Page 15: ...in assignment strain sensor DST53 DST53 AxxxU 1 2 3 4 5 1 Vs L 2 VOUT 3 0V L 4 C Q IO Link SIO1 5 DI DQ SIO2 Housing Shield DST53 AxxxI 1 2 3 4 5 1 Vs L 2 IOUT 3 0V L 4 C Q IO Link SIO1 5 DI DQ SIO2 H...

Page 16: ...ment strain sensor DST76 DST76 B500U brown Vs L green VOUT yellow 0V L pink C Q IO Link SIO1 white DI DQ SIO2 Housing Shield DST76 B500I brown Vs L green IOUT yellow 0V L pink C Q IO Link SIO1 white D...

Page 17: ...rain sensor commissioning The sensor is calibrated for strain by default according to the selected measuring range The signal 10 V 4 20 mA IO Link is output according to the nominal strain of the sens...

Page 18: ...Vout 10 VDC SIO1 Inactive SIO2 Teach in offset DAB10 AI Value Input sensor side Process value unit mV V Nominal key sensor value 1 mV V Offset 0 Output Output signal at Iout 4 20 mA SIO1 Inactive SIO...

Page 19: ...Teach in offset tare DST53 AxxxI Output signal at IOUT 12 mA 8 SIO1 Inactive SIO2 Teach in offset tare In the unloaded state the sensor is preset to 12 mA and can thus indicate tensile and compres siv...

Page 20: ...Teach in offset tare DST76 B500I Output signal at IOUT 12 mA 8 SIO1 Inactive SIO2 Teach in offset tare In the unloaded state the sensor is preset to 12 mA and can thus indicate tensile and compres siv...

Page 21: ...e the following parameterization options pa rameterization via IO Link n Sensor setting Unit of the process value Nominal measurement range Nominal key value Offset n Signal processing Filter function...

Page 22: ...ctions Using the Baumer Sensor Suite you can access all functions of the amplifier electronics under the following 4 registers n Process data n Observation n Parameter n Diagnosis Also see about this...

Page 23: ...in the IODD but not applied by all masters Thus depending on the master the rep resentation is done as Int32 or as Int32 scaled with 10 5 The process value is transferred to the unit that was paramet...

Page 24: ...ice Status 7 1 3 Status Bits Process Data Out PDO The following bits are presented Status bit Description Bit 2 S H trig ger n Trigger signal for the sample and hold functions flank triggered n Flank...

Page 25: ...ample and hold measured values Parameter designation Description Process Value Processed Presentation of the current process value processed Process Value Minimum Presentation of the min process value...

Page 26: ...et n Max measured process value since the last memory reset n Peak peak process value delta between min and max process value Process Value Memory Signals Peak Peak Maximum Minimum Memory Reset Ill 2...

Page 27: ...trigger n The difference between the process value held during the last sample and hold trigger and the current process value Process Value S H Signals S H Value S H Delta S H Trigger Ill 3 Sample and...

Page 28: ...aracteristics of the connected sensor you can define the con version of the input signal mV V into the process value N kN m m You have the follow ing options for setting the parameters n Manual parame...

Page 29: ...Process Value Unit N n Nominal Process Value 1000 N n Nominal Sensitivity 1 mV V n Offset 0 2 mV V This means that the process value is converted based on the following diagram mV V 2 0 2 1 6 1 2 0 8...

Page 30: ...s follows n Process Value Unit N n Nominal Process Value 1000 N n Nominal Sensitivity 1 511 mV V n Offset initially 0 can be set via Teach In Offset IO Link parameter Manual parameterization customer...

Page 31: ...assigned with this function Example 1 Offset teach in without pre load Characteristics of the sensor n Nominal process value 1000 N n Key value 1 511 mV V n Output signal in an unloaded state 0 2 mV...

Page 32: ...d Offset teach in without preload Ill 5 Offset teach in with and without preload IO Link parameter Offset teach in Teach in Offset Taring Parameter designation Description Teach in Offset Process Valu...

Page 33: ...in Sensitivity Process Value The offset is not altered c Deactivate the function via the parameter Teach in Sensitivity Enable thus preventing the overwriting of the sensitivity Example A strain senso...

Page 34: ...teristic curve after sensitivity teach in Characteristic curve after offset teach in Reference point offset teach in Ill 6 Sensitivity teach in IO Link parameter sensitivity teach in teach in sensitiv...

Page 35: ...verage n 0 Disabled n 1 2 measured values filter interval 0 25 ms n 2 4 0 5 ms n 3 8 1 ms n 4 16 2 ms n 5 32 4 ms n 6 64 8 ms n 7 128 16 ms 7 3 2 Low pass filter IIR filter Optionally you can run the...

Page 36: ...is presented at the analog out put The following options are available n Alarm signal n Input signal unprocessed process value with a sample rate of 8 kS s n Additional functions with 2 kS s Process...

Page 37: ...signal at set point 1 Analog Output Process Value 2 Process value of set point 2 Analog Output Analog Signal 2 Analog output signal at set point 2 7 3 3 3 Parameterization of the signal range of the...

Page 38: ...alog output This allows the following cases to be recognized n The analog value to be output is outside the parameterized signal range n Internal signal spillover n Hardware or system error INFO The c...

Page 39: ...ot be output This is why the output range is limited to 1 9 V n In case of error 2 V should be output Parameterize the amplifier electronics as follows n Analog Output Process Value 1 0 N n Analog Out...

Page 40: ...h state Teach in sensitivity activated Depending on the selected function the SIO is connected as an input or an output The selected functions are also available via the cyclic PDI and PDO data The DO...

Page 41: ...x Function Selection Select the function for SIOx n 0 SSC1 DI n 1 SSC2 DI n 5 Quality Bit DI n 6 Alarm Bit DI n 10 Inactive DO n 11 Teach in Offset Tare DO n 12 Memory Reset DO n 13 Sample Hold DO n 1...

Page 42: ...designation Description Settings SSCx Mode Select the switching behavior of SSCx n Single Point n Window n Two Point Settings SSCx Setpoint 1 Definition of the process value at which SSCx is set to e...

Page 43: ...threshold across the entire measurement range Mode Window normal SP1 SP2 Ill 10 SSC mode Window n 2 switching thresholds at which the signal is reversed Mode Two Point normal SP1 SP2 Ill 11 SSC mode...

Page 44: ...ST53 DST76 V3 7 3 5 2 SSC Logic SSC Logic Single Point inverted SP1 Ill 12 SSC Logic Single Point inverted SSC Logic Window inverted SP1 SP2 Ill 13 SSC Logic Window inverted SSC Logic Two Point invert...

Page 45: ...of the respective set point Example 1 Hysteresis not inverted The amplifier electronics are parameterized as follows n Settings SSC1 Logic Normal n Settings SSCx Mode Single Point Window n Settings SS...

Page 46: ...tings SSCx Setpoint 1 200 N n Settings SSCx Setpoint 2 800 N n Hysteresis SSCx Alignment Mode Left Outer Center Right Inner n Hysteresis SSCx Width 100 N Single Point Window Left Outer 1000 200 400 60...

Page 47: ...arately Example of response and release delay n Response Delay SSCx Time 4 ms n Release Delay SSCx Time 5 ms 10 2 4 6 8 ms ms 12 14 16 18 20 10 2 4 6 8 12 14 16 18 20 SSCx Input signal SSCx Output sig...

Page 48: ...onse delay in ms Release Delay SSCx Enable Enabling disabling of the SSCx release delay n 0 Disabled n 1 Enabled Release Delay SSCx Time Setting the time span for the release delay in ms Minimal Pulse...

Page 49: ...the current applicable measured value is adopted as the remote signal n 0 Deactivation n 1 Activation Remote Operation Signal Selection Selecting a signal that can be set in the parameter Re mote Ope...

Page 50: ...gents that do not affect the housing surface and seals NOTICE Material damage due to improper cleaning Unsuitable cleaning agents and methods can cause leaks and damage the device the seals or the con...

Page 51: ...Baumer Annex 9 V3 DAB10 DST53 DST76 Operating Manual 51 9 Annex Also see about this 2 Error Handling 52...

Page 52: ...t maximum 2 0xE4 0x18 0x04 6148 Warning 1 n a n a Alarm Analog output minimum 0xE4 0x18 0x05 6149 Input signal out of range Outside of 3 8 mV V 4 0xF4 0x18 0x06 6150 Error n a 1 Out of Range Out of Ra...

Page 53: ...l 5 Offset teach in with and without preload 32 Ill 6 Sensitivity teach in 34 Ill 7 Parameterization of the analog output example 39 Ill 8 Timing SIO1 2 40 Ill 9 SSC mode Single Point 43 Ill 10 SSC mo...

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