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BatteryMINDer

®  

Aviation-Adjusted Models 24041-AA-S2, S3 & S5

Rev. B-062613 

 

 

 

Page 13 

 

P/N VDC24041-AA-Sx-MNL

Attaching the temperature sensor with extension cord: 

Your first choice should be to connect it to the Positive (+) or Negative 

(-) post (clamp / screw) of the battery.  This is the best location to sense 

the temperature of the battery.

5.  The second choice is to place it as close to the battery as possible.  

Attachment of the sensor to the side or top of battery is also 

a possible option, under the right circumstances. Be careful to 

ensure it will not come loose in service. 

6.  Plug the unit’s Power cord into a standard – grounded 120 Vac 

electrical outlet.  The Power On LED Indicator will light 

GREEN.  

Within 30 seconds, if it does not light 

GREEN check the outlet to 

be sure it is functioning.  In addition, be sure if outlet is controlled 

by a switch, no one will accidentally shut off the power to the outlet.  

Check for correct polarity = (no ERROR 

RED LED Indicator).  If 

ERROR Indicator is lit, reverse the charger’s output connections 

to the battery.

7. 

Charger will automatically start within 15 - 30 seconds.  

The Charge 

– Float LED Indicator will light 

GREEN.  The charger will now begin 

charging by first checking the battery to determine its voltage and 

ability to accept a charge.  Should the battery not have a normal fully 

discharged voltage (21.0V minimum) the unit will begin charging in 

the “Soft-Start” mode to determine if the battery can be safely 

charged.  If it cannot, the Power On – Error LED will flash 

RED 

and charging will be stopped.  Battery should be carefully checked 

under a load by a qualified 

person before further 

attempting to charge it. 

 

 

Note

: If the battery does 

not have a minimum no 

load OCV (Open Circuit 

Voltage) of 6 volts, 

the ERROR LED will 

light  RED and charger 

will reject battery. 

 

 

No further effort should be made to charge this battery with this 

charger or any charger.  Discard this battery, unless it has just 

been subjected to a long period of continuous discharge under 

OCV=Open Circuit No Load Voltage

OCV - “Rested” Voltage

Full Capacity 

Percentage

25.8 - 26.2 Volts

100%

25.2 - 25.8 Volts

75%

24.8 - 25.2 Volts

50%

24.4  - 24.8 Volts

25%

24.0 - 24.4 Volts

0%

<22 Volts 

could be shorted

Summary of Contents for 24041-AA Series

Page 1: ...dels Include except where indicated 2 Battery Clip Cord Set non insulated with Quick Connector S2 S3 2 Battery Clip Cord Set insulated with Quick Connector S5 2 Ring Terminal Cord Set with Quick Conne...

Page 2: ...arge sulfate crystals build up in the plates The large sulfate crystals increase the resistance of the plates and makes the battery harder to recharge Table Of Contents Required Safety Instructions 3...

Page 3: ...d pets Switch off or remove AC power before connecting or disconnecting to battery Refer to the battery Manufacturer s specific recommended values to determine if standard unit settings are correct Co...

Page 4: ...e condition of battery by referring to instructions herein before ever attempting to charge or desulfate any all batteries f Make sure unit is as far away from battery as output cables permit g Never...

Page 5: ...o electrical output unless it is connected to a healthy battery Testing the BatteryMINDer with a voltmeter without the unit being connected across a good battery will result in a false reading If you...

Page 6: ...ct battery to your BatteryMINDer Allow battery to remain in maintenance mode for a minimum of 72 hours before re test Use a hot cold calibrated hydrometer tester for the most accurate results see tabl...

Page 7: ...the battery with the BatteryMINDer to ensure it is as completely charged as possible before you determine its condition Allow battery to REST overnight before checking the open circuit voltage with a...

Page 8: ...nnector 4 Output cord with quick connect plug 5 Input power cordset 6 Mounting tabs 7 Ring Terminal cordset with quick connect plug included on S2 S3 8 Battery Clip non insulated cordset with quick co...

Page 9: ...nector 3 Do not detach Either the Ambient Temperature Sensor ATS 1 or the At the Battery Temperature Sensor ABS 248 11 is mandatory when used with all Aviation batteries 4 Plug AC power cord 5 into a...

Page 10: ...Models 24041 AA S2 S3 S5 Rev B 062613 Page 10 P N VDC24041 AA Sx MNL 24041 AA S2 Gill Sealed Flooded Wet Cell Concorde Flooded 24041 AA S3 Hawker Odyssey Gill LT 7000 24041 AA S5 Concorde Sealed Valve...

Page 11: ...us Table LED Status Power Error and Charge LEDs A C power disconnected battery connected correctly OFF OFF At Soft Start mode Bulk charge mode or Absorption mode ON ON Float charge mode ON FLASHING A...

Page 12: ...ler or VDC Electronics Inc directly 2 Identify the positive and negative posts or connections on your battery usually clearly designated with the polarity markings of positive and negative If you have...

Page 13: ...e charger s output connections to the battery 7 Charger will automatically start within 15 30 seconds The Charge Float LED Indicator will light GREEN The charger will now begin charging by first check...

Page 14: ...ead and understood completely all of the above concerns and conditions proceed to reboot the charger by unplugging from the wall A C disconnecting from the battery D C and waiting 10 seconds before re...

Page 15: ...S5 Rev B 062613 Page 15 P N VDC24041 AA Sx MNL response to your questions Always identify the model number of the product and revision letter of this manual contained on this page below Without this i...

Page 16: ...s of temperature Effects of Temperature on Battery Life Maximum Annual Average Battery Temperature Maximum Battery Temperature Percent Reduction in Battery Life 25 C 77 F 50 C 122 F 0 30 C 86 F 50 C 1...

Page 17: ...6 4 27 7 26 9 16 21 50 60 28 8 30 28 8 26 7 28 2 27 2 10 16 40 50 29 1 30 4 29 1 27 28 5 27 5 4 10 40 29 4 31 29 4 27 3 28 9 27 8 4 The chart below shows the need to regulate the output voltage of the...

Page 18: ...esulfate it until you reach a rested voltage of 2 1 volts cell Remember you must desulfate each battery by itself one at a time before maintaining them for extended periods Attempting to desulfate mor...

Page 19: ...NFIGURATION 2 24V parallel only BatteryMINDer unit connected to two sets of BC 2410 Battery Clips via 210AY Y Connector with SmarTECHnology 210AY Y Connector with SmarTECHnology Accessories optional R...

Page 20: ...it should recover its voltage rise above 6 volts sufficiently to allow charger to begin an attempt to fully recharge it Battery has rested and still cannot be recovered recharged Battery should be sa...

Page 21: ...__________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ TROUBLESHOOTI...

Page 22: ...f the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to...

Page 23: ..._______________________________________________________ Model BatteryMINDer 24041 AA S Serial Number ___________________________ Place of purchase ___________________________ Date of purchase _______...

Page 24: ...ost Five Year Limited Warranty Your BatteryMINDer product is warrantied for FIVE years from date of purchase at retail against defective material or workmanship We make no warranty other than this lim...

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