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BCA1702WR - 140717 

eye with running cold water for at least 10 minutes and get medical attention immediately. 

e. 

NEVER

 smoke or allow a spark or flame in vicinity of battery or engine. 

f.   

Be  extra  cautious  to  reduce  risk  of  dropping  a  metal  tool  onto  battery.  It  might  spark  or  short-circuit  battery  or  other 
electrical part that may cause an explosion. 

g. 

Remove personal metal items such as rings, bracelets, necklaces, and watches when working with a lead-acid battery.   
A lead-acid battery can produce a short-circuited current high enough to weld a ring or like to metal, causing a severe 
burn. 

h. 

It  is  not  intended  to  supply  power  to  a  low-voltage  electrical  system  or  to  charge  dry-cell  batteries.  Charging  dry-cell 
batteries may cause them to burst and cause injury to persons and/or damage to property. 

i. 

NEVER

 charge a frozen battery. 

 

PREPARING TO CHARGE 

a. 

If it is necessary to remove battery from vehicle to charge it, always remove grounded terminal from battery first. Make 
sure all accessories in the vehicle are off in order to prevent an arc. 

b. 

Be sure  area  around  battery is  well  ventilated  while  battery  is  being  charged. Explosive  gas can  be forcefully  blown 
away by using a piece of cardboard or other nonmetallic material as a fan. 

c. 

Clean battery terminals. Be careful to keep corrosion from coming in contact with eyes. 

d. 

If battery is not sealed, add distilled water in each cell until battery acid reaches level specified by battery manufacturer. 
This helps purge excessive gas from cells. Do not overfill. For a sealed battery or a battery without cell caps, carefully 
follow manufacturers’ recharging instructions. 

e. 

Study all battery manufacturers’ specific precautions such as removing or not removing cell caps while charging and 
recommended rates of charge. 

f. 

Determine  voltage  of  battery  by  referring  to  vehicle  owner’s manual  and make sure  it matches  output  rating  of the 
battery charger. 

 

LOCATE CHARGER 

a. 

Locate the charger as far away from battery as the DC cables permit. 

b. 

Never place the charger directly above or below the battery being charged. Gases or fluids from the battery will corrode 
and damage the charger. 

c. 

Never allow battery acid to drip on the charger when reading gravity or filling battery. 

d. 

Do not operate charger in a closed-in area or restrict ventilation in any way. 

e. 

Do not set a battery on top of charger. 

 

CONNECTION PRECAUTIONS 

Connect and disconnect DC output clips only after setting the charger switches to off position and removing AC cord from the 
electric outlet. Never allow clips to touch each other. 
 
1. 

Follow these steps when battery is installed in a vehicle.

 A spark near battery may cause a battery explosion. To 

reduce risk of a spark near battery: 

a. 

Position AC and DC cords to reduce risk of damage by hood, door or any moving engine parts. 

b. 

Stay clear of fan blades, belts, pulleys, and other parts that can cause injury to persons. 

c. 

Check polarity of battery posts. A positive (pos, +) battery post may have a larger diameter than a negative (neg, -) 
post. 

d. 

Determine  which  post  of  battery  is  grounded  (connected)  to  the  chassis.  If  negative  post  is  grounded  to  the 
chassis (as in most vehicles), see item (e). If positive post is grounded to the chassis, see item (f). 

e. 

For a negative-grounded vehicle, connect the positive (red) clip from the battery charger to the positive (pos, +) 
post of battery first. Connect the negative (black) clip  from the battery charger to the vehicle chassis of engine 
block remote from the battery and fuel line. Do not connect the clip to carburetor, fuel lines, or sheet-metal body 
parts. Connect to a heavy gauge metal part of the frame or engine block; 

f. 

For  a  positive-grounded  vehicle, connect  the  negative  (black) clip from  the  battery charger to  negative  (neg,  -) 
post of battery first. Connect the positive (red) clip from the battery charger to the vehicle chassis or engine block 
remote  from  the  battery  and  fuel  line.  Do  not  connect  clip  to  carburetor,  fuel  lines,  or  sheet-metal  body  parts. 
Connect to a heavy gauge metal part of the frame or engine block. 

g. 

If using permanently mounted eyelet lead SAE connector, simply connect to charger output lead. 

h. 

Connect charger AC supply cord to an electric outlet. 

i. 

When  disconnecting the  charger,  disconnect AC  cord,  remove clip from  vehicle chassis,  and  then  remove clip 
from battery terminal. 

j. 

See operating instructions for length of charge information. 

 

2. 

Follow these steps when battery is outside the vehicle.

 A spark near the battery may cause a battery explosion.    To 

reduce risk of a spark near battery: 

a. 

Check polarity of battery posts. A positive (pos, +) battery post may have a larger diameter than a negative (neg, -) 
post. 

b. 

Attach  at  least  a  1.8m  long  0.75mm³  insulated  battery  output  cable  of  charger  to  the  negative  (neg,  -)  battery 
post. 

Summary of Contents for bca1702wr

Page 1: ...fic precautions such as removing or not removing cell caps while charging and recommended rates of charge 10 Do not use the battery charger unless the battery voltage matches the output voltage rating of the charger 11 Do not operate the charger in a closed in area or restrict ventilation in any way 12 An extension cord should not be used unless absolutely necessary Use of improper extension cord ...

Page 2: ...area or restrict ventilation in any way e Do not set a battery on top of charger CONNECTION PRECAUTIONS Connect and disconnect DC output clips only after setting the charger switches to off position and removing AC cord from the electric outlet Never allow clips to touch each other 1 Follow these steps when battery is installed in a vehicle A spark near battery may cause a battery explosion To red...

Page 3: ...battery charger clips must be clipped to a battery in the correct polarity to initiate output voltage and begin charging when in Lead Acid Pb charge mode When in Lead Acid Pb charge mode if the charger is hooked up in reverse polarity the Reverse Polarity light will flash indicating that the connection has been made in reverse of the polarity of the battery and a charge has not been initiated The ...

Page 4: ...PB charging status the charger is switched to 12V lead acid Pb battery charging mode with maximum current 1 8A 12V 7A PB charging status the charger is switched to 12V lead acid Pb battery charging mode with maximum current 7A REVERSE POLARITY Battery is connected in reverse polarity please check the battery connection s and correct reverse polarity condition Make sure Red to and Black to RECOVERY...

Page 5: ...n Make sure Red to and Black to RECOVERY PCM Activation processes Qualification will commence once the charger has been plugged into a live AC power source and the battery has been properly connected Once PCM Activation is completed normal charge processes will begin The Recovery LED will be flashing during PCM activation FULLY CHARGE MAINTENANCE The charging process is completed The LED will be f...

Page 6: ...A Battery is not connected B The battery may be damaged or below 3 0 volts charge process will not begin In this case the Bad Battery light will be on or the charger remains at Standby mode Recovery Light On A Battery recovery mode is in process B The battery is being recovered wait until the Recovery Light turns off then normal charging processes will begin Bad Battery Light On The battery is wor...

Page 7: ...when the charger has detected a battery at a very low initial state of charge Voltage and current are delivered at a specified rate to help the battery to recover prior to entering pulse charge mode 4 Pulse Mode Phase Pulse mode provides a pulse charge to help the newly recovered battery to continue to accept charge as it enters the Reconditioning phase To maintain the battery at a full state of c...

Page 8: ... Battery Recovery Processing 4 Stage LiFePo4 LiPO Charge Process 1 Qualification Phase Once the charger has been properly connected to the battery it will deliver a constant pulse frequency to activate the PCM before it enters into the charge program Voltage and current are delivered at a specified rate to help the battery to recover prior to bulk charge 2 Bulk Charge Phase With the battery now ha...

Page 9: ...on Yes Short Circuit Protection Yes Spark Proof Yes Overload Protection Yes Reverse Polarity Protection Yes Over Heat Protection Yes Battery Capacity Charging LEAD ACID 12V 1 8A MAX 60 Ah 12V 7A MAX 240Ah Charger Selection and Use Charge and maintenance capacity ranges are suggested only as a guide for battery charger selection and application based on varied customer charging and maintenance requ...

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