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BCA1702WR - 140717 

9 Stage Charge, Conditioning and Maintenance Process Map   

 

 

   

 

 

9 Stage Lead Acid Charge, Conditioning and Maintenance Process 

 

1. 

Qualification Phase: 

Initially ensures the battery is in good condition prior to launch of normal charge processes, as a safety measure charge processes will 

not begin if battery is below 3 volts. 

2. 

Battery Rescue Phase:* 

Battery Rescue starts if battery voltage has risen unusually high in the early portion of the recharge cycle. This is usually caused by 

plate sulfation. Once the battery rescue phase has succeeded in getting the battery to accept power, normal battery charging will 

begin. 

3. 

Soft Start Phase:* 

Soft Start is applied when the charger has detected a battery at a very low initial state of charge. Voltage and current are delivered at a 

specified rate to help the battery to recover prior to entering pulse charge mode. 

4. 

Pulse Mode Phase:* 

Pulse mode provides a pulse charge to help the newly recovered battery to continue to accept charge as it enters the Reconditioning 

phase. To maintain the battery at a full state of charge   

5. 

Recondition Phase:* 

The Recondition phase follows when the Pulse Mode is completed, charging at a slightly highe

r voltage and amperage to “re-activate” 

the battery plates allowing for an improved charge acceptance and depth of charge. 

6. 

Bulk Charge Phase: 

With the battery now having gone through Qualification and Recovery phases as needed the Bulk Charge phase gives the battery 

constant current, taking the battery up to 80% of its full capacity. 

7. 

Absorption Phase: 

Summary of Contents for bca1702wr

Page 1: ...fic precautions such as removing or not removing cell caps while charging and recommended rates of charge 10 Do not use the battery charger unless the battery voltage matches the output voltage rating of the charger 11 Do not operate the charger in a closed in area or restrict ventilation in any way 12 An extension cord should not be used unless absolutely necessary Use of improper extension cord ...

Page 2: ...area or restrict ventilation in any way e Do not set a battery on top of charger CONNECTION PRECAUTIONS Connect and disconnect DC output clips only after setting the charger switches to off position and removing AC cord from the electric outlet Never allow clips to touch each other 1 Follow these steps when battery is installed in a vehicle A spark near battery may cause a battery explosion To red...

Page 3: ...battery charger clips must be clipped to a battery in the correct polarity to initiate output voltage and begin charging when in Lead Acid Pb charge mode When in Lead Acid Pb charge mode if the charger is hooked up in reverse polarity the Reverse Polarity light will flash indicating that the connection has been made in reverse of the polarity of the battery and a charge has not been initiated The ...

Page 4: ...PB charging status the charger is switched to 12V lead acid Pb battery charging mode with maximum current 1 8A 12V 7A PB charging status the charger is switched to 12V lead acid Pb battery charging mode with maximum current 7A REVERSE POLARITY Battery is connected in reverse polarity please check the battery connection s and correct reverse polarity condition Make sure Red to and Black to RECOVERY...

Page 5: ...n Make sure Red to and Black to RECOVERY PCM Activation processes Qualification will commence once the charger has been plugged into a live AC power source and the battery has been properly connected Once PCM Activation is completed normal charge processes will begin The Recovery LED will be flashing during PCM activation FULLY CHARGE MAINTENANCE The charging process is completed The LED will be f...

Page 6: ...A Battery is not connected B The battery may be damaged or below 3 0 volts charge process will not begin In this case the Bad Battery light will be on or the charger remains at Standby mode Recovery Light On A Battery recovery mode is in process B The battery is being recovered wait until the Recovery Light turns off then normal charging processes will begin Bad Battery Light On The battery is wor...

Page 7: ...when the charger has detected a battery at a very low initial state of charge Voltage and current are delivered at a specified rate to help the battery to recover prior to entering pulse charge mode 4 Pulse Mode Phase Pulse mode provides a pulse charge to help the newly recovered battery to continue to accept charge as it enters the Reconditioning phase To maintain the battery at a full state of c...

Page 8: ... Battery Recovery Processing 4 Stage LiFePo4 LiPO Charge Process 1 Qualification Phase Once the charger has been properly connected to the battery it will deliver a constant pulse frequency to activate the PCM before it enters into the charge program Voltage and current are delivered at a specified rate to help the battery to recover prior to bulk charge 2 Bulk Charge Phase With the battery now ha...

Page 9: ...on Yes Short Circuit Protection Yes Spark Proof Yes Overload Protection Yes Reverse Polarity Protection Yes Over Heat Protection Yes Battery Capacity Charging LEAD ACID 12V 1 8A MAX 60 Ah 12V 7A MAX 240Ah Charger Selection and Use Charge and maintenance capacity ranges are suggested only as a guide for battery charger selection and application based on varied customer charging and maintenance requ...

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