7. S
TORAGE
BATCO - T
OP
D
RIVE
F
IELD
L
OADER
1300 P, 1500 P S
ERIES
26
P1512121
Page 1: ...is manual before using product Failure to follow instructions and safety precautions can result in serious injury death or property damage Keep manual for future reference TOP DRIVE FIELD LOADER GRAIN...
Page 2: ...procedures required for this product Periodic reviews of this manual with all employees should be standard practice For your convenience we include this sign off sheet so you can record your periodic...
Page 3: ...8 1 Decal Installation 11 2 8 2 Decal Locations 11 3 Components and Controls 15 4 Transport 17 4 1 Pre Transport Checklist 17 4 2 Transport Procedure 17 5 Placement 19 5 1 Under Hopper Bottom Bins 19...
Page 4: ...hecklist 28 8 3 Service Maintenance Procedures 29 8 3 1 Fluids and Lubricants 29 8 3 2 Greasing 29 8 3 3 Conveyor Belt Tension And Alignment 29 8 3 4 Belt Tension Instructions 30 8 3 5 Conveyor Belt A...
Page 5: ...oubleshooting information in this manual Equipment is available in various combinations In most cases the following instructions will apply to all machines Where the assembly information varies additi...
Page 6: ...1 INTRODUCTION BATCO TOP DRIVE FIELD LOADER 1300 P 1500 P SERIES 4 P1512121...
Page 7: ...of the signal words DANGER WARNING CAUTION and NOTICE with the safety messages The appropriate signal word for each message has been selected using the definitions below as a guideline The Safety Aler...
Page 8: ...perating or maintaining the equipment All accidents can be avoided Equipment owners must give instructions and review the information initially and anually with all personnel before allowing them to o...
Page 9: ...orting unless prohibited by law Do not allow riders on the machine towing vehicle tractor or skid steer during transport Stay away from overhead obstructions and power lines when operating and transpo...
Page 10: ...y from overhead obstructions and power lines electrocution may occur without direct contact Do not operate with any of the guards removed The machine is closely balanced Do not lift unless there is a...
Page 11: ...TOP DRIVE FIELD LOADER 2 SAFETY FIRST 1300 P 1500 P SERIES 2 3 OPERATIONAL AND MAINTENANCE SAFETY P1512121 9 Figure 2 1 Workplace Hazard Area Electric Area Figure 2 2 Workplace Hazard Area Hydraulic...
Page 12: ...and identify a leak If injured by a concentrated high pressure stream of hydraulic fluid seek medical attention immediately Seri ous infection or toxic reaction can develop from hydraulic fluid pierc...
Page 13: ...are available from your distributor dealer or factory 2 8 1 DECAL INSTALLATION 1 Decal area must be clean and dry with a temperature above 10 C 50 F 2 Decide on the exact position before you remove t...
Page 14: ...2 SAFETY FIRST BATCO TOP DRIVE FIELD LOADER 2 8 SAFETY DECAL LOCATIONS 1300 P 1500 P SERIES 12 P1512121 Figure 2 3 Safety Decal Locations 30 55 Conveyors Part P1513001 Part P1513003 Part P1513004...
Page 15: ...OADER 2 SAFETY FIRST 1300 P 1500 P SERIES 2 8 SAFETY DECAL LOCATIONS P1512121 13 Figure 2 4 Hydraulic Top drive Safety Decal Figure 2 5 Electric Top Drive Safety Decals PART P1513002 PART P1513009 PAR...
Page 16: ...2 SAFETY FIRST BATCO TOP DRIVE FIELD LOADER 2 8 SAFETY DECAL LOCATIONS 1300 P 1500 P SERIES 14 P1512121...
Page 17: ...Before operating the conveyor all operators should familiarize themselves with the location and function of the components and controls See Table 3 1 and Figure 3 1 for details Figure 3 1 Typical Con...
Page 18: ...3 COMPONENTS AND CONTROLS BATCO TOP DRIVE FIELD LOADER 1300 P 1500 P SERIES 16 P1512121...
Page 19: ...ighway and transport authorities are in place are clean and can be seen clearly by all overtaking and oncoming traffic 3 Always use hazard warning flashers on tractor or towing vehicle when transporti...
Page 20: ...own the slope Table 4 1 Speed versus Weight Ratio Road Speed Weight or fully equipped or loaded implement s relative to weight of towing machine Up to 32 km h 20 mph 1 to 1 or less Up to 16 km h 10 mp...
Page 21: ...1 Back the machine up to the storage facility while it is in its lowered configu ration Use jack to aid adjustment 2 Set the park brake on the tractor before dismounting 3 When releasing conveyor fro...
Page 22: ...the ground 7 Place chocks in the front and back of each wheel 8 Prior to operating the conveyor review Section 2 3 and follow all set up instructions 9 Check angle of machine and ensure that the mach...
Page 23: ...areas are free of obstructions Support discharge end or anchor intake end before using 6 2 MACHINE BREAK IN AND OPERATION Although there are no operational restrictions on the conveyor when used for...
Page 24: ...unded 6 2 2 STARTING CONVEYOR HYDRAULIC DRIVE INSTRUCTIONS 1 Place all controls in neutral 2 Start tractor and run at low idle 3 Engage hydraulic control lever and increase engine speed to desired spe...
Page 25: ...emergency the tube will still be filled with material Electric Drives It may be necessary to tighten the drive belts slightly to handle the heavier than normal loads See Section 8 3 3 6 2 6 CONVEYOR...
Page 26: ...ways listen for any unusual sounds or noises If any are heard stop the machine and determine the source Correct the problem before resuming work An optional hydraulic lift is available for the machine...
Page 27: ...c hoses if equipped fittings lines couplers and valves Tighten any loose fittings Replace any fitting or hose if damaged 7 Touch up all paint nicks and scratches to prevent rusting 8 If machine is not...
Page 28: ...7 STORAGE BATCO TOP DRIVE FIELD LOADER 1300 P 1500 P SERIES 26 P1512121...
Page 29: ...Check hoses for wear 8 1 3 40 HOURS OR WEEKLY Check the conveying belt tension and alignment See Section 8 3 3 Check condition of hopper flashing Be sure it seals the hopper and pre vents grain leakag...
Page 30: ...Day 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Conveyor Belt Tracking Fuel Oil Level s Day 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 Conveyor Belt Tracking Fuel...
Page 31: ...cloth before greasing to avoid injecting dirt and grit 2 Replace and repair broken fittings immediately 3 If fittings will not take grease remove and clean thoroughly Also clean lubricant passageway...
Page 32: ...r be difficult to pull from sides of hopper transition 4 Tighten bearing bolts and jam nut if included 5 Check belt tension by running conveyor for one minute If belt is not slipping then proceed to n...
Page 33: ...y The process can be lengthy but will help ensure trouble free operation and long belt life Important Ensure that conveyor is empty of all product before adjusting belt alignment HOPPER ROLLER 1 Loose...
Page 34: ...lock out power source 5 If belt centered then move to next step below otherwise repeat from step 2 6 Tighten bearing bolts and jam nut if required Figure 8 3 Field Loader Transition Rollers HEX ROLLE...
Page 35: ...t end being removed closest to the hopper Important Ensure that the belt is installed as shown in Figure 8 6 Note the direction of belt travel and square and trimmed edge positions 6 Pull the old belt...
Page 36: ...acing is centered and fully seated on the belt 5 Use lacing tool to install new lacing clips Lacing clips are one clip shorter than belt width For example the lacing for a 15 wide belt is 14 clips Cen...
Page 37: ...lb 2 The belts will deflect approximately 1 4 to 1 2 when properly tensioned 3 Move the motor base to set drive belt tension 4 Close and secure guards BELT ALIGNMENT 1 Lay a straight edge across the...
Page 38: ...8 MAINTENANCE BATCO TOP DRIVE FIELD LOADER 8 3 SERVICE MAINTENANCE PROCEDURES 1300 P 1500 P SERIES 36 P1512121...
Page 39: ...erify and adjust belt speed to appro priate speed see Section 8 3 3 conveyor belt slipping see Section 8 3 3 drive belts slipping see Section 8 3 3 Low capacity for some grains smaller and smoother gr...
Page 40: ...slipping belt see Section 8 3 3 8 3 5 hot shaft pulley or bear ing overheated components indicate a failed bearing that must be repaired broken drive roller replace damaged component Spout Problem Cau...
Page 41: ...9 5 15 0 45 0 7 5 n a 7 5 n a 6 2 2000 1345 HYD 96 4 2155 21 2 21 5 29 0 10 5 23 3 13 0 45 0 7 5 n a 7 5 n a 6 2 2000 1535 ELEC 80 5 1766 17 3 15 6 30 0 11 5 17 0 18 0 35 0 7 5 n a 10 0 n a 6 2 2000 1...
Page 42: ...hly determine conveyor angle use angle guide on right Stand the manual vertically on conveyor s drive or tube and hold a string with a weight attached to end against the top of this page Weighted end...
Page 43: ...bject to misuse negligence or accident The warranty is limited to the supplying of replacement parts in exchange for parts defective due to material or factory workmanship The warranty covers material...
Page 44: ...Part of the Ag Growth International Inc Group 2165 North Service Road West Swift Current Saskatchewan CANADA S9H 5K9 PHONE 306 773 7779 FAX 306 778 2524 EMAIL info batcomfg com WEB www batcomfg com Ag...
