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Bastian Solutions RLCDC, Installation And Maintenance Manual

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Bastian Solutions RLCDC Installation And Maintenance Manual Download Page 2

 

Installation and Maintenance Manual: RLCDC

 

 

 

Published January 2022

 

Rev. B Rev. B

 

 

 

2

 

 

 

Contributions 

ROLE 

NAME 

TITLE 

Author 

Sam Osterhout 

Project Engineer 

Checker 

Josh Foiles 

Design Engineer 

Approver 

Chris Perry 

Engineering Manager 

 

Revisions 

DATE 

REVISION 

DESCRIPTION 

AUTHOR 

10/28/2019 

A1 

Initial Document Creation 

Sam Osterhout 

10/8/21 

A2 

Reformatting and Brand Update 

Mark Fishback 

1/04/2022 

Review B 

MKT final draft 

Mark Fishback 

2/18/2022 

B 

Document format edits 

Andrew W. Jones 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 
 

 

Summary of Contents for RLCDC

Page 1: ...Installation and Maintenance Manual Model RLCDC Effective February 2022 Rev B...

Page 2: ...Engineer Checker Josh Foiles Design Engineer Approver Chris Perry Engineering Manager Revisions DATE REVISION DESCRIPTION AUTHOR 10 28 2019 A1 Initial Document Creation Sam Osterhout 10 8 21 A2 Refor...

Page 3: ...r need any photoeyes or reflectors MDR Motorized drive roller DC powered conveyor roller with an internally mounted motor which may be controlled via internal or external commutation OAW Overall width...

Page 4: ...2 2 Electrical Service 12 6 2 3 Replacing Rollers 13 6 2 4 Replacing Bands 15 7 Troubleshooting and Repair 17 8 Standard Spare Parts 18 List of Figures Figure 1 RLCDC General Arrangement Exploded Vie...

Page 5: ...roll ZoneControl User Manual Interroll DriveControl User Manual Interroll EC100 110 User Manual Interroll EC310 User Manual Itoh Denki HBM604 User Manual Itoh Denki IBE03 User Manual Itoh Denki HB510...

Page 6: ...ment that are not explicitly described in this manual are considered out of scope Please contact Bastian Solutions for any questions or support that is not clearly addressed in this document Bastian S...

Page 7: ...manual and are common among many of the other Bastian Solutions conveyor product lines The model in Figure 1 shows a 60 2 groove RLCDC bed section All RLCDC model formats have the same roller centers...

Page 8: ...n contain many bed section lengths They can range from two inches to hundreds of feet The mark number is used to help identify where the piece of equipment will go within the system layout Every bed s...

Page 9: ...tation All shipments will contain a Bill of Lading for the delivery company a skid label and a skid manifest Skid labels have the contents of each shipped item located on the skid Figure 3 shows a sam...

Page 10: ...designates Each support type has a corresponding mark sticker 5 Check the flow direction on the mark stickers to ensure that conveyors are mounted properly 6 Place the conveyor onto the support struc...

Page 11: ...the equipment prior to engaging drive Ensure that all areas are clear of objects prior to loading and unloading No personnel should ever ride climb step sit on or otherwise put body weight on the con...

Page 12: ...ol card and install it on the new control card if the new control card does not already have a mounting plate installed on it o Install the new control card on the conveyor side frame o Re energize as...

Page 13: ...shaft clears the frame Be careful NOT to apply a side load to the hex shaft Although the side frame pictured in Figure 5 is that of a straight conveyor bed the method used for removal of MDRs is the s...

Page 14: ...a small diameter punch or similar tool until the shaft clears the frame Be careful NOT to apply a side load to the hex shaft Refer to Figure 5 4 Provide upward force on the roller body until the hex...

Page 15: ...the hex hole insert the opposite side hex shaft into the appropriate hex hole Use the roller s length as leverage to aid in this step As called out in the roller replacement procedure use a putty knif...

Page 16: ...Installation and Maintenance Manual RLCDC Published January 2022 Rev B Rev B 16 15 Re insert the hex shafts into the appropriate hex holes 16 Replace side covers Figure 7 O ring Band Replacement...

Page 17: ...roubleshooting Card Issues ERROR CAUSE ACTION Conveyor flow direction speed or acceleration is incorrect Incorrect DIP switch settings Check card manufacturer s literature to verify proper switch conf...

Page 18: ...FIGURATIONS 1 ROLLERS 2 GROOVE TAPERED 2 BANDS CURVE O RING 3 MOTOR DRIVEN ROLLERS MDRS 2 GROOVE TAPERED INTERROLL EC100 2 GROOVE TAPERED INTERROLL EC110 2 GROOVE TAPERED INTERROLL EC310 2 GROOVE ITOH...

Page 19: ...ian Solutions It may not be duplicated used or disclosed without written permission from Bastian Solutions It may not be used in whole or in part for any purpose other than its intended purpose as an...

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