Baso BG1600M Installation Instructions Manual Download Page 4

 

4

    BG1600M Intermittent Pilot Ignition Control with Rollout Switch Installation Instructions 

Typical Wiring Chart

TO

TO

Label       

(REF)

TB       

#

TB 

SPADE

TB      

#

TB         

Label

GND

(VALVE)

5/Chassis

(frame)

Connect To

1

GND

(MV/PV)

GND

(BURNER)

5/Chassis

(frame)

Connect To

2

GND

(BURNER)

GND

(24V)

5/Chassis

(frame)

Connect To

3

GND

(24V)

THS

2

Connect To

4

24V / TH

PV

1

Connect To

5

PV

MV

3

Connect To

6

MV

R.O. SWH

R1

Connect To

7

R.O. SW

SENSE

4

Connect To

8

SENSE

NC

none

NC

none

9

INTERN

SPARK

Rajah

Connect To

10

SPARK

NOTE: NC means No Connection

BG1600M01CR-1BD

   G775 RJD-2

   G775 RJD-14

   G775 RJD-15

JCI (Johnson Controls) To BASO Intermittent Pilot Ignition (IPI) Control

with Rollout Switch

G77xRJx Series to BG1600M0 Series with Remote Sense

and R.O. Switch

BASO (IPI)

   G775 RJD-13C

JCI (IPI)

   G775 RJD-1

   G770 RJA-1C

BG1600M00ER-1BD

TO

 

 

Summary of Contents for BG1600M

Page 1: ...Explosion or Fire Do not install the control in an area that is exposed to water for example dripping spraying rain Do not use the control if it has been exposed to water Exposure to water may cause...

Page 2: ...ould be in accordance with the National Electrical Code NEC and all other local codes and regulations Check the voltage rating marked on the control and make sure it is suited to the application Use a...

Page 3: ...in the flame for proper sensing signal Pilot Burner Ignitor Flame Sensor 6 GND 24V R O SW Rollout Switch PV MV Figure 1 Wiring for 2 Rod Flame Sense with Rollout Switch Rollout Switch Function The ro...

Page 4: ...24V THS 2 Connect To 4 24V TH PV 1 Connect To 5 PV MV 3 Connect To 6 MV R O SWH R1 Connect To 7 R O SW SENSE 4 Connect To 8 SENSE NC none NC none 9 INTERN SPARK Rajah Connect To 10 SPARK NOTE NC means...

Page 5: ...sful ignition at least five times 10 Return the thermostat to a normal temperature setting before leaving the installation WARNING The control module can not be serviced by user If any faults are dete...

Page 6: ...he pilot valve will be shut off Lockout will occur if your model has no retry For models with retry the control will wait for 5 minutes and then begin another trial for ignition sequence Table 1 LED I...

Page 7: ...Sensor tip is in the flame For proper sensing the rod tip must be 3 8 10 mm to 1 2 13 mm in the Flame 7 Check Flame Sensor is wired to terminal 8 SENSE and terminal 2 GND BURNER 8 Check that the sense...

Page 8: ...eturns to the idle state Wait 0 1 second checking memory and relay driver circuits OK Flame on Yes No Flame off 0 7 second Turn pilot and main gas valves off wait 0 7 second inter purge blinking LED o...

Page 9: ...t pin 2 3 shorting plug to damper No Spark wire and electrode OK Replace module Replace spark wire or electrode Yes Yes No Pilot flame does not light 24V between PV and GND terminals Replace module Ga...

Page 10: ...clear If all OK replace main valve Yes No Replace module Yes Yes No Gas at main burner Adjust pilot flame size and position or replace pilot burner or main burner After main is lit do valves turn off...

Page 11: ...sonally should be checked before shutdown and again before the next use Consequence of Unexpected Shutdown Where the cost of an unexpected shutdown would be high the system should be checked more ofte...

Page 12: ...A40A 602H 24 Resistive Wire Harness with 2 1 4 Terminals bag of 1 WHA40A 603D 24 Resistive Wire Harness with 1 1 4 Terminal and 1 Rajah Terminal box of 25 WHA40A 603H 24 Resistive Wire Harness with 1...

Page 13: ...BG1600M Intermittent Pilot Ignition Control with Rollout Switch Installation Instructions 13 Notes...

Page 14: ...14 BG1600M Intermittent Pilot Ignition Control with Rollout Switch Installation Instructions Notes...

Page 15: ...perating and Storage Temperature 40 to 170 F 40 to 77 C Humidity 95 RH noncondensing Type of Gas Natural Liquefied Petroleum LP Manufactured Mixed or LP Gas Air Mixture Packaging Individual pack 1 per...

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