BASF inge dizzer XL Series Assembly Instructions Manual Download Page 1

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About these Instructions

dizzer

XL Series Modules for Open Platform

– Assembly Instructions 1.1(2019-01) E inge

Page 1 of 44

Assembly Instructions

dizzer

XL Series Modules

for Open Platform

Summary of Contents for inge dizzer XL Series

Page 1: ...About these Instructions dizzer XL Series Modules for Open Platform Assembly Instructions 1 1 2019 01 E inge Page 1 of 44 inge GmbH Assembly Instructions dizzer XL Series Modules for Open Platform...

Page 2: ...nly permitted with the written consent of the manufacturer All brand and company names in these process and design guidelines are registered trademarks of the corresponding companies Change Policy The...

Page 3: ...ntended Use 8 2 2 1 Residual Risks 9 2 2 2 Conversions and Modifications 9 2 2 3 Repairs 9 2 3 Standards and Laws 10 2 4 Obligations of the System Integrator 10 2 5 Obligations of the Operator 10 2 6...

Page 4: ...the Available Space 28 5 3 2 Protecting the Work Area 29 5 4 Checking the Delivery 30 5 4 1 Moving the Packages to the Work Area 30 5 4 2 Checking for Damage 30 5 4 3 Checking the Delivery for Complet...

Page 5: ...Modules The order in which these instructions are presented is designed for optimal learning enabling you to work your way into the subject matter step by step Warranty Policy NOTE ADHERENCE TO ALL IN...

Page 6: ...killed person must know the language of these instructions well enough to be able to apply the contents of these instructions and to impart these to other persons under their supervision 1 2 2 Skilled...

Page 7: ...g this the detailed description is always binding Always read the entire description of a step before beginning with the work it describes 1 3 2 Symbols The following symbols are used in this manual S...

Page 8: ...A certain residual risk remains which can only be avoided by following the correct procedures The correct procedures and all points that need to be followed are described in these instructions 2 2 Int...

Page 9: ...of tripping and impact from pallets packages and assembled parts at the construction site Danger of injury due to physical strain Danger of injury due to constricted space Danger of injury due to ina...

Page 10: ...2 997 700 Make the necessary personal protective equipment available to all people involved for the duration of the work In case of deficiencies or loss immediately replace the personal protective equ...

Page 11: ...inently hazardous situation If this situation is not avoided it will lead to serious injury or death Actions to avert danger WARNING CONSIDERABLE DANGER OF INJURY Personal injury due to a potentially...

Page 12: ...ad to death or serious injury due to pinching crushing of the body DANGER OF CRUSHING BODY If the necessary safety instructions are not followed this may lead to death or serious injury due to pinchin...

Page 13: ...ure to wear a helmet may result in head injuries Wear a helmet WORKING WITH SAFETY SHOES Failure to wear safety shoes may result in foot injuries Wear safety shoes WORKING WITH SAFETY GLOVES Failure t...

Page 14: ...nce when transporting and lifting loads Wear a safety helmet Wear safety shoes DANGER DANGER TO LIFE Danger of crushing by industrial trucks and other equipment at the construction site Keep a suffici...

Page 15: ...sed by a fork lift truck Wear a safety helmet Use a safety harness if necessary WARNING CONSIDERABLE DANGER OF INJURY Danger of crushing and shearing from work in the danger zone Note the specified nu...

Page 16: ...stricted space Provide for sufficient space CAUTION DANGER OF INJURY Danger of injury to bystanders machines and devices in the work area Protect the work area against unauthorized access and against...

Page 17: ...nts 3 1 1 Overview Graphic Components of the dizzer XL Series Modules 3 1 2 Parts List for dizzer XL Series Modules Part Quantity Single part A 1 Feed connector bottom B 3 Intermediate piece PP 2 leng...

Page 18: ...with nuts and a gasket Filtrate port Connector for filtrate Feed connector top Clear connector for the top inlet dizzer XL Series Module A module consists of a large quantity of Multibore membranes i...

Page 19: ...tained within their original sealed packaging may be stored for 12 months from the date they are shipped from the factory Storing the modules for longer than 12 months shall render the warranty void u...

Page 20: ...he construction site Keep a sufficient distance when transporting and lifting loads Wear a safety helmet Wear safety shoes WARNING CONSIDERABLE DANGER OF INJURY Danger of falling when using ladders sc...

Page 21: ...ear safety gloves Wear safety shoes WARNING CONSIDERABLE DANGER OF INJURY Danger of tripping and impact from pallets packages and assembled parts at the construction site Wear a safety helmet Wear saf...

Page 22: ...ength of at least 120 cm is ensured when transporting the pallet in the longitudinal direction Stackability Not stackable Weight load On the basis of the delivery scope check the total weight with res...

Page 23: ...ounted on heat treated IPPC pallets only Freight that is not positioned on IPPC pallets must be remounted on IPPC pallets 4 5 Storage 4 5 1 Suitability of the Location Adhere to the storage and transp...

Page 24: ...helmet Wear safety shoes WARNING CONSIDERABLE DANGER OF INJURY Danger of falling when using ladders scaffolding and other climbing aids Only use flawless and approved ladders scaffoldings and other c...

Page 25: ...4 inge GmbH WARNING CONSIDERABLE DANGER OF INJURY Cutting and impact injuries from sharp corners and edges Wear safety gloves Wear safety shoes WARNING CONSIDERABLE DANGER OF INJURY Danger of tripping...

Page 26: ...chnical Data 2 Determine the maximum permissible load on a person from the locally applicable laws and safety regulations 3 Calculate the required number of persons required to lift a module by dividi...

Page 27: ...ing against each other without a gap These types of couplings do not require a specific torque The usual range of torque for the 2 coupling is 10 15 Nm Only the following tools and devices are approve...

Page 28: ...against the weather is provided The temperatures are always within the permissible temperature range from 0 C to 40 C Space Conditions Check the space conditions around the assembly area Ensure that t...

Page 29: ...equired access routes to the areas specified above All required walking and driving distance between the areas specified above All escape routes from one of the area or routes specified above Protecti...

Page 30: ...rs in writing c Inform your contact at inge GmbH promptly about the damage Damaged parts of a delivery are not permitted to be installed until a decision has been made by inge GmbH d The decision rega...

Page 31: ...against the packing list All packages on the packing list must be present 3 Promptly inform your contact at inge GmbH if the number of pieces differs between the packing list and the existing package...

Page 32: ...be guaranteed The brackets must connect the module to the module rack tightly tension free and vibration free NOTE For proper installation of the dizzer Modules on conventional membrane racks heed co...

Page 33: ...n position and fasten it to the module rack with two brackets on the top and bottom third of the module Make sure that the connection is tight stress free and vibration free 3 Lubricate the gaskets wi...

Page 34: ...middle between the grooves of both parts c Place a flexible coupling 2 halfshell around the gasket Ensure that the contact surfaces of the coupling halfshells are resting in the provided grooves d Pla...

Page 35: ...zer XL Series Modules for Open Platform Assembly Instructions 1 1 2019 01 E inge Page 35 of 44 inge GmbH Step Activity Figure 5 Hand tighten the bottom frame a Repeat steps 3a to 3e on the module rack...

Page 36: ...ift the module using the crane 3 Hold the module at the top connection and stabilize it throughout the transport procedure 4 Move the module to the installation position with a crane 5 Lower the modul...

Page 37: ...Danger of falling when using ladders scaffolding and other climbing aids Only use flawless and approved ladders scaffoldings and other climbing aids Use a secured safety cage or safety harness when y...

Page 38: ...NJURY Danger of tripping and impact from pallets packages and assembled parts at the construction site Wear safety helmet Wear safety shoes CAUTION DANGER OF INJURY Danger of injury due to physical st...

Page 39: ...oating must be repaired or the coupling replaced 6 2 1 Eliminating Leaks Eliminate leaks by exchanging the corresponding coupling components and pipe connections When doing so note the warnings and in...

Page 40: ...Danger of falling when using ladders scaffolding and other climbing aids Only use flawless and approved ladders scaffoldings and other climbing aids Use a secured safety cage or safety harness when y...

Page 41: ...load of persons Note the specified number of persons required 7 2 Disassembly Disassembly work may only be performed by trained and qualified personnel or by a suitable specialist company Adequate cl...

Page 42: ...es and to order spare parts inge GmbH Flurstra e 27 86926 Greifenberg Germany Tel 49 8192 997 700 Fax 49 8192 997 999 E Mail info inge ag Web www inge ag 8 2 Ordering Spare Parts Order Details The fol...

Page 43: ...Page 43 of 44 inge GmbH 9 Technical Documentation 9 1 Other Applicable Documents The following other applicable documents are available Process and Design Guidelines Spare parts lists As a components...

Page 44: ...otected by copyright and or other intellectual property laws worldwide However inge GmbH cannot guarantee that the product information and products can be used without infringing third party intellect...

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