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BARTEC BENKE HYGROPHIL F 5673 Operating Manual Download Page 45

Installation

3-13

HYGROPHIL® F 5673 Operating manual, Software version 1.8.x, 387896MDHEN(14.06.2013)

3.3.3

Installation advice

Before installing the sensor make sure that the stainless steel protection cap
is screwed tightly to the tip of the sensor.

The sensor L166x can be fitted with any suitable compression type fitting.

Never mount the ferrules within the distance of 50 mm, measured from the
sensor tip (incl. protection cap ) !

The following sequence describes the procedure to install the sensor in the
gas-/ liquid-separator with Swagelok fittings.

This applies to union-T and slow down section likewise. At the retraction
tool, the nut is already mounted on the sensor.

1. Assemble union nut with back and front ferrule on the connector.

Make sure that both ferrules are fitted correctly.

2. Insert the sensor in the union nut until the tip of the sensor hits the bot-

tom of the sample cell.

3. Mark the immersion depth with a pen approx. 1 mm above the union nut.

4. Lift the sensor appr. 8...10 mm.

50

Don´t clamp the
sensor in this
area!

Dimensions in mm

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43
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Summary of Contents for HYGROPHIL F 5673

Page 1: ...raße 30 94239 Gotteszell Deutschland Telefon 49 0 9929 301 0 Telefax 49 0 9929 301 112 E Mail gotteszell bartec benke de Internet www bartec benke de HYGROPHIL F 5673 Series A Operating manual Software version 1 8 x 387896MDHEN ...

Page 2: ......

Page 3: ..._________ 3 1 3 3 Sensor L166x _________________________________________________ 3 2 3 3 1 Wiring the sensor L166x _________________________________________ 3 2 17 04 2013 3 3 2 Installing the sensor L166x _______________________________________ 3 6 3 3 2 1 Installing accessories ___________________________________________ 3 6 3 3 2 2 Assembly examples ____________________________________________ ...

Page 4: ..._____________________________________ 5 20 Custom User Factor ___________________________________________ 5 21 5 6 6 Edit Gas Data ________________________________________________ 5 22 02 11 2011 5 6 6 1 Predefined gases _____________________________________________ 5 23 09 11 2011 5 6 6 2 User specific gases ___________________________________________ 5 24 Create a user specific gas _____________...

Page 5: ...ntenance _________________________________________________ 7 1 Cleaning the sensor ____________________________________________ 7 1 17 04 2013 8 Bus systems _________________________________________________ 8 1 8 1 Modbus ______________________________________________________ 8 1 26 04 2013 8 2 Profibus ______________________________________________________ 8 6 04 06 2012 9 Appendix ______________...

Page 6: ...Duplication processing and distribution of this document including parts thereof is prohibited without the prior written consent of BARTEC BENKE Copyright 2015 by BARTEC BENKE GmbH Schulstraße 30 D 94239 Gotteszell Document 387896MDHEN valid from 10 11 Revision Software version 1 8 x 14 06 2013 Author G Rothe Translation E Bauernfeind ...

Page 7: ...ir 1 00 water 1 33 Within the layer system this results in a wavelength shift in proportion to the moisture prevailing in the medium This shift is measured by the evaluation unit and assigned to a dew point The L166x probe makes measurements which are temperature compen sated by the integrated Pt100 In short the HYGROPHIL F 5673 works in conjunction with a combination sensor which fibre optically ...

Page 8: ...System description 1 2 HYGROPHIL F 5673 Operating manual Software version 1 8 x 387896MDHEN 14 06 2013 1 2 Declaration of Conformity ...

Page 9: ...System description 1 3 HYGROPHIL F 5673 Operating manual Software version 1 8 x 387896MDHEN 14 06 2013 ...

Page 10: ...dimensions 36 mm 100 mm and 225mm Sensors with length of 407mm and 458mm are avail able on request 1 3 1 Operator controls and display elements All operator controls and display elements are at the front side of the evalua tion unit The device is not equipped with a mains switch If required you have to disconnect the device from the mains supply mains plug If operat ed as a desktop device the two ...

Page 11: ...on of the pressure at the measuring point Sample Pressure Indication of the Wave Length 1 In the entering mode or programming mode these keys serve to enter numerical values Trigger the sensor equalizing see section 4 2 Call up the history setup see section 4 3 5 1 Switch from online graphic mode to history graphic mode see section 4 3 2 If these two keys are not labelled with F1 and F2 at your me...

Page 12: ...m different functions are as signed to them The current function is marked by a symbol next to the key in the display for the meaning of the symbols see section 5 1 In several operating situations is the current function of the F1 and F2 keys as well as the four keys to the right of the display only displayed when touch ing one of these keys When the function is displayed you can start the functio...

Page 13: ...Software version 1 8 x 387896MDHEN 14 06 2013 1 3 1 2 Display A graphic display screen designed as a touch screen is used for display purposes Some functions are operated by means of key functions located on the dis play screen in dependence on the situation ...

Page 14: ...1 3 2 Interfaces Polychromator Channel boards Analog Digital I O Ex Relay module Power supply module CPU module Interface module Channel 1 Channel 2 Channel 3 Current output Ex i Temperature sensor PT100 Pressure sensor 4 20 mA CO2 sensor 4 20 mA COM USB Relay outputs see section 1 4 7 3x Current output ...

Page 15: ...System description 1 9 HYGROPHIL F 5673 Operating manual Software version 1 8 x 387896MDHEN 14 06 2013 ...

Page 16: ...System description 1 10 HYGROPHIL F 5673 Operating manual Software version 1 8 x 387896MDHEN 14 06 2013 Interface module ...

Page 17: ... per channel Inputs per measurement channel Light waveguide port for optical humidity sensor 9 pole D SUB plug for data memory with sensor characteristic Clamp type terminal for PT 100 measurement sensor in sensor head Clamp type terminal for signal from a pressure transmitter for absolute pressure 4 20 mA Clamp type terminal for CO2 content 4 20 mA all inputs Ex ia galvanically isolated Analog ou...

Page 18: ...class JWF in accordance with DIN 40040 Protection type IP00 in accordance with DIN 40050 1 4 3 Power supply plug in unit DC 10 36V type 5673 108 Electrical data Input voltage DC 10 36 V fuse 6 3 A T Output voltage 5 5 V 3 2 A short circuit proof 24 V 1 2 A short circuit proof 10 V max 100 mA Maximum output power 60 W Ambient conditions Operating temperature 10 50 C Storage temperature 20 70 C 1 4 ...

Page 19: ... mA 50 100 C Resolution 0 005 C 16 bit Separation galvanically isolated Analog Output EEx ia Current range 0 4 20 mA resolution 0 0003 mA Separation galvanically isolated Sampling Max 10 s Aktive Load max 500 Ω Passive Umax 36 V Umin at 20 mA 8 V Analog Input EEx ia Quantity 2 Input current 4 20 mA Resolution 0 005 mA Separation galvanically isolated Sampling Max 10 s output voltage V 1 and V 2 DC...

Page 20: ...re version 1 8 x 387896MDHEN 14 06 2013 To the cables of the analog inputs IN1 IN2 and to the cable of the analog output OUT Source must be fixed ferrite noise filters order no 275368 see section 3 2 Analog I O Ex Type 5673 114 Shield Shield Shield Shield Shield EMC ...

Page 21: ...solution 0 0003 mA Apparent ohmic resistance 800 Ω Accuracy 0 15 Temperature drift 0 001 mA C 2 x RS485 Functionality Modbus Output voltage for each interface 24 V 5 max 50 mA 2 x RS232 Functionality Logging Output voltage for each interface 24 V 5 max 50 mA Profibus Functionality Profibus DB Slave Output voltage for each interface 5V 2 max 50 mA 2 x USB Functionality Standard USB interface Only f...

Page 22: ...nterface for MODBUS in the Modbus Profibus menu see section 5 6 7 To all cables of the analog outputs OUT1 OUT2 OUT3 must be fixed ferrite noise filters order no 275368 see section 3 2 Do not use USB connectors unless area is known to be nonhazardous For service only Interface module MODBUS RTU Serial Out s 5 6 9 EMC ...

Page 23: ...t Insulation 1500 vrms Contacts 30V 1A Ambient conditions Operating temperature 10 50 C Storage temperature 20 70 C Switching operations From software version 1 7 7 the switching operations have changed as fol lows The relays are activated in normal operation and deactivated when causing an ERROR or LIMIT signal Error Limit Error Limit Error Limit not used not used Channel 1 Channel 2 Channel 3 NC...

Page 24: ...race humidity ap plications A single sensor element covers the dew point range from 20 C DT to 80 C DT at duty temperatures of up to 60 C Moisture condensation does not impair the sensor once dry it can be used again without having to be recalibrated i e it can be used without difficulty in most processes sub ject to temporary condensation Permissible working temperature 30 60 C Permissible storag...

Page 25: ...EN 14 06 2013 Out of calibrated range Calibratable range Function range extrapolated 30 20 10 0 10 20 30 40 50 60 70 80 90 100 Dew point temperature DT C Gas temperature TT C 30 20 10 0 10 20 30 40 50 60 Sensor L 166x Dew point measuring range 20000 10000 1000 100 10 1 1 2 PPMV at 1013 hPa 3 ...

Page 26: ...om 20 C 10 C 0 C DT at 41 bar 232340 Special calibration in hexane freely selectable measurement range 232165 Special calibration in several gases and liquids freely selectable measurement range 239 022 L 1661 LI Series B Immersion depth 36 mm for measuring in liquids 353632 Immersion depth 100 mm 353633 Immersion depth 225 mm 353634 Protection cap with Teflon filter 10 µm 304746 Combined fibre op...

Page 27: ...5 ST Steel NACE 246707 ZM CF 073 025 EST Assembling small pipe diameters DN50 DN65 DN80 Stainless steel NACE 344861 ZM CF 073 025 ST Steel NACE 344860 Compac blind flange ZM CF 357 025 EST Stainless steel 246708 ZM CF 357 025 ST Steel 246720 Mounting kit ZM WZ 003 1 hook wrench 4 screws for PB Compac PN 250 1 O ring for PB Compac PN 250 Ø 41 x 3 5 246721 Sample system for natural gas applica tions...

Page 28: ...System description 1 22 HYGROPHIL F 5673 Operating manual Software version 1 8 x 387896MDHEN 14 06 2013 ...

Page 29: ...fety devices in the larger facility in which the evaluation system is integrated It is imperative to observe all the regulations which govern the operation of your facility Before connecting the power supply make sure that the evaluation unit s operating voltage see the type plate matches the actual supply voltage In the event of trouble make a note of all the error messages in the display and che...

Page 30: ...ifications pressure vessel regulation DruckbehV TRG GasHL VO TRGL are complied with The humidity measurement sensor has to be included in the respective tightness and pressure tests Usually an adapter with a screw thread is applied between the double ferrule swage fitting of the humidity measurement sensor and the facility On the facility side at least 5 threads of this adapter must be operative M...

Page 31: ... methyl alcohol Methylenchlorid Naphtha naphtha Narkosegas narcotic gas Neon Propan propane Raffineriegas refinery gas Sauerstoff oxygen Schwefelhexafluorid SF6 Schwefelwasserstoff hydrosulphide SF4 Silikonöl Dämpfe Silicon vapours Stickoxid nitric oxide Stickstoff nitrogen Toluol Vinylacetat Wasserstoff hydrogen Xenon Xylol BARTEC BENKE GmbH and its agents shall be liable only for damage caused b...

Page 32: ...Safety precautions 2 4 HYGROPHIL F 5673 Operating manual Software version 1 8 x 387896MDHEN 14 06 2013 ...

Page 33: ...ng devices or the like install the necessary wiring Remove the guard caps from the tip of the sensor the light waveguide connectors and the ports on the back of the evaluation unit 3 2 Arrangements for EMC Ferrite noise filters must be fixed to the cables according to the specifications in the technical data of the plug in units After locking the plug contacts the filters may no more shift Include...

Page 34: ...7896MDHEN 14 06 2013 3 3 Sensor L166x 3 3 1 Wiring the sensor L166x Remove the 4 screws and open the casing Connect the Pt 100 cable first Connect the terminals 1 to 5 in the sensor casing to the terminals 201 to 205 at the back of the evaluation unit see fig at following page ...

Page 35: ...the fibre optic cable have to tally with the numbers 1 and 2 at the connections in the casing Let the cables make a bend from the entry to the ST coupling To protect the surface of the ST adapters remove the guard caps only direct ly before connecting Tighten the union nuts Pay attention to a good sealing by the rubber plugs Close the casing and fix it by the 4 screws ...

Page 36: ... to the connector plug at the back of the evaluation unit bayonet connectors Connect the connector plug of the humidity sensor in the corresponding port The A numbers of the sensors the connector plugs the fibre optic wave guide cables and the evaluation unit have to tally with the corresponding A numbers on the system plate of the evaluation unit see the illustration next page ...

Page 37: ...DHEN 14 06 2013 0044 BARTEC D 94239 Gotteszell Typ 5673 10 ANr 13021605UE Serie A BNr 284492 Ta 5 C 50 C Electrical rating see power supply module Typ 5673 10 ANr 13021605UE Typ L1661 ANr 12092330UE Typ 1631 112 ANr 11040002UE Type plate evaluation unit System plate evaluation unit ...

Page 38: ...nstalling accessories The following accessories are available for installing the sensor Sampler type 5672 111 6 mm union T SCS Sampler type 5672 112 10 mm Gas Liquid separator SCS type 5985 00 003 Retraction tool type 5672 115 3 3 2 2 Assembly examples Installation in an analysis pipe via sampler Type 5672 111 6 mm union T dimensions in mm ...

Page 39: ...Installation 3 7 HYGROPHIL F 5673 Operating manual Software version 1 8 x 387896MDHEN 14 06 2013 Installation in an analysis pipe via sampler Type 5672 112 10 mm dimensions in mm ...

Page 40: ...Installation 3 8 HYGROPHIL F 5673 Operating manual Software version 1 8 x 387896MDHEN 14 06 2013 Installation in an analysis pipe via Sample cell Gas Liquid separator Type 5985 00 003 dimensions in mm ...

Page 41: ...4 06 2013 Installation in a mains pipe or bypass pipe via retraction tool Type ZM WA 025 040 dimensions in mm With the retraction tool will be delivered an instruction manual that includes all information of mounting operation and service of the tool in combination with the sensor L 166x ...

Page 42: ...10 HYGROPHIL F 5673 Operating manual Software version 1 8 x 387896MDHEN 14 06 2013 Integration in a sample system Type 5985 13 To measure humidity in natural gas the sensor L 166x can be integrated in a sample system ...

Page 43: ...Installation 3 11 HYGROPHIL F 5673 Operating manual Software version 1 8 x 387896MDHEN 14 06 2013 ...

Page 44: ...Installation 3 12 HYGROPHIL F 5673 Operating manual Software version 1 8 x 387896MDHEN 14 06 2013 Dimensions in mm ...

Page 45: ...on cap The following sequence describes the procedure to install the sensor in the gas liquid separator with Swagelok fittings This applies to union T and slow down section likewise At the retraction tool the nut is already mounted on the sensor 1 Assemble union nut with back and front ferrule on the connector Make sure that both ferrules are fitted correctly 2 Insert the sensor in the union nut u...

Page 46: ...anufacturer First rotate the nut fingertight If necessary tighten the nut by using a screw wrench until the measurement tube will not turn by hand Mark the nut in the 6 o clock position While holding the fitting body steady with a screw wrench tighten the nut with a second screw wrench one and one quarter turns to the 9 o clock position mark with a pen marking 8 Dimensions in mm ...

Page 47: ...qualisation is carried out Auto Equalize This process takes about one minute Then the measuring variables are displayed 4 2 Automatic sensor equalizing The automatic sensor equalizing as it is executed when the system is start ed will be repeated in an interval of 24 hours when a measuring cycle is fin ished You can trigger the sensor equalizing any time during the measuring mode Touch F1 or F2 ke...

Page 48: ...ce in three different online modes and one history graphic mode Use and to switch between the three online display modes Use F2 to switch between the online graphic display and the history graphic display see page 4 13 Combined display 3 measurement value lines plus graphic Measurement value display 6 measurement value lines Online graphic display History graphic display see page 4 13 F2 F1 Histor...

Page 49: ...assign an available channel to each line and select a measurement variable to be displayed 4 3 1 1 Selecting a line Before you can set the indication of a line you have to select this line Touch the field which indicates the channel number When the line has been selected it is marked by an arrowhead after the channel number Channel number Measurement variable Measurement value Status indication Di...

Page 50: ...tion CH1 CH2 or CH3 In the field for the channel number the appropriate numeric character ap pears 4 3 1 3 Assigning a measurement variable In order to assign the measurement variable to be displayed to the selected line touch the key with the appropriate measurement variable The selected measurement variable is indicated With the key for vapour content Vol you can toggle the display between vapou...

Page 51: ...ic for the measurement values of this line is displayed In intervals of 30 seconds another measurement value is displayed Every 10 minutes a measurement value is written into the data memory If you switch to another display and then return to the graphic dis play the recorded data is read from the data memory and is presented Due to the data recording in intervals of 10 minutes the curve is smooth...

Page 52: ...hic The setting of the display in the six measurement value lines is the same as in the combined display modes Any changes of the settings in the first three lines are taken over into the mixed display mode after switching there The status display and the info line are the same as in the combined display mode 4 3 3 Measuring the humidity in liquids If the humidity in liquids is measured a double w...

Page 53: ...c you find some information on the three meas urement value curves presented The O at the beginning of this line stands for Online und serves to distinguish this mode from the History graphic mode H Every 30 seconds a new measurement value is presented Every 10 minutes a measurement value is written into the data memory If you switch to another display and then return to the graphic display the re...

Page 54: ...tes are written into a database with a memory capacity for 6 months You can define a period for which you want to present the stored measure ment value progress curves for up to three measurement categories 4 3 5 1 History Setup Switch to the online graphic mode Touch F1 or F2 key The current functions of theese keys are displayed Then touch the F1 key to open the History Setup ...

Page 55: ...st and last value for the channel is displayed Now you can define the presentation period Touch Date and Time for the start and the end of the presentation period and enter the required values Use this button to set the current time and date Use this buttons to change the time in 12 hour steps You can enter each othe time and date into the according field The time between the start and the end of ...

Page 56: ...u confirm the message by ing the period of 2 hours is automatically selected If the selected presen tation period includes a period for which no da ta is available the fol lowing message ap pears If you confirm the mes sage by pressing the period is automati cally corrected Defining the presentation of the graph Select a line for the graph graph 1 in the example below and open the dialog for editi...

Page 57: ...annel whose stored measurement values shall be presented Touch to confirm the selection Open the Measurement category selection Use and to select the measurement variable whose measurement value curve shall be defined for the defined period Use to confirm the selection In the same way you can define two further measurement variables whose measurement curve shall be presented for the defined period...

Page 58: ...ment values are multiplied by powers of ten so that they can be presented within the value range of the measurement value scale In the line below the graphic there is information on the three measurement value curves presented The letter H at the beginning of this line stands for History and serves to distinguish this mode from the Online graphic mode O Hide Graphs By touching the three upper keys...

Page 59: ...de and the online graphic mode Touch F1 or F2 key The current functions of theese keys are displayed Then touch F2 key to switch from online graphic mode to history graphic mode or reverse Use and to leave the history graphic mode and switch to an online indication mode To call up the history graphic mode again switch to the online graphic mode and then touch F2 twice ...

Page 60: ...ata medium and if required convert into a csv file 4 4 1 Copy data Connect the external medium e g USB stick to the USB port at the back of the evaluation unit The data medium must be FAT 32 formatted Call up Hisory Setup see section 4 3 5 1 Touch the key with the USB stick icon Then you can choose to transfer a PC software data converting program additionally For using the data converting program...

Page 61: ... For further processing the data connect the data medium to your PC via USB Port 4 4 2 Converting data By using the PC program that you can transfer additionally to the database you can convert the database to a csv file You can open and edit this file in Windows applications such as MS Excel Open Office First unpack the file hygrodb2csv_win zip It contains the converting program The folder hygrod...

Page 62: ...er a desired file name Under Units select the output format of the measuring values Under Decimals format select the kind of decimal separator Start converting with the Convert button 4 4 3 Export service information to an external data medium For an analysis by your service staff you can export service information to an external data medium Databases log files and configuring information will be ...

Page 63: ...e different menus and the parameter settings The keys can be assigned different functions whose current meaning is marked by icons All keys are touch sensitive i e you need not press them but only touch them Icon Meaning Effect Open The marked menu is opened for a marked parameter an entry dialog or a selection dialog is opened Quit menu You quit the menu that is open at present and change over to...

Page 64: ...96MDHEN 14 06 2013 5 2 Calling up programming mode Touch the PROG key to call up the programming mode Then you must enter the password The default password is 5673 You can change the password see section 5 6 16 Enter the valid password and confirm it The main menu will be opened ...

Page 65: ...EN 14 06 2013 5 3 Selecting and opening the menu Use and to select the menu to be opened Then touch the open key You can open some menus only after having selected a system component channel board analogue output Touch and to select a system component and then touch to open the menu ...

Page 66: ...13 5 4 Editing parameters On the display touch the field whose parameters you want to edit 5 4 1 Selecting the parameter setting Use and to select the required setting then confirm the selection The change is not saved in the program memory until you also leave the su per ordinate menu by using ...

Page 67: ...parameter Either a selection dialog see section 5 4 1 or an entry dialog for the entry of numerical values see section 5 4 3 is opened 5 4 3 Numerical entries You can enter numerical values by means of the keys below the display The value that was set up to now is displayed after opening the dialog Use and to change the position of the cursor The delete key arrow pointing to the left is available ...

Page 68: ...perature TT DT FP Celsius Fahrenheit Kelvin Pressure SP VP Pa hPa kPa bar mbar psi Moisture MC mg m 3 lb MMscF Analog outputs Channel Board 1 Channel Board 2 Channel Board 3 Channel Channel 1 Channel 2 Channel 3 Off Constant Value WL TT SP DT FP MC VOL PPM VP 0 20 mA 4 20 mA source sink Yes No Measurement Category Minimum Maximum 0 4 20 mA source sink invers ...

Page 69: ...nual Software version 1 8 x 387896MDHEN 14 06 2013 Analog Inputs Channel 1 Channel 2 Channel 3 Temperature Use sensor Yes No Default value Pressure Use sensor Yes No Default value Minimum Maximum CO2 Use sensor Yes No Default value Minimum Maximum ...

Page 70: ...ftware version 1 8 x 387896MDHEN 14 06 2013 Limits Minimum Maximum TT Minimum Maximum SP Minimum Maximum DT Minimum Maximum FP Minimum Maximum MC Minimum Maximum VOL Minimum Maximum PPM Minimum Maximum WL Channel 1 Channel 2 Channel 3 Minimum Maximum VP ...

Page 71: ...drate Parity Interface RS232 RS485 No Parity Odd Parity Even Parity Busaddress Status Modbus Profibus Edit Gas Data Create gas Edit gas User specific gases Delete gas View gas Predefined gases Select MC Calculation Method Channel 1 Channel 2 Channel 3 MC calc method DIN 1343 ISO 2533 DIN EN ISO 18453 Choose gas Bukacek Bartec 2006 Custom User Factor Choose User MC Factor ...

Page 72: ...id To Channel Edit Liquid Curves Minimum Maximum Off 10 seconds 1 minute 10 minutes 1 hour 1 day 1200 2400 4800 9600 19200 7 Databits 8 Databits 1 Stopbit 2 Stopbits No Parity Odd Parity Even Parity Serial Output Cycle Time Package Baudrate Number of databits Number of stopbits Parity Yes No Send error codes LF CRLF End of line ...

Page 73: ...an System Information Manufacturer information Software version Copy service information Maintenance Menu OK Cancel System configuration Database OK Cancel Reset Configuration to Default Offset DT Offset New Setpoint Set ΔWL to zero Channel 1 Channel 2 Channel 3 PPM Offset New Setpoint Set ΔWL to zero ΔWL Offset New Setpoint ΔSet ΔWL to zero ...

Page 74: ...the meaning of the individu al parameters of all menus is explained 5 6 1 Dimension units In this menu you can define the dimensions units for temperature pressure and moisture content Measurement variable Dimension Temperature TT DT FP Celsius Fahrenheit Kelvin Pressure SP VP Pa hPa kPa bar mbar psi Moisture Content MC mg m 3 lb MMscF ...

Page 75: ...5 6 2 Analog outputs Open the menu Analog outputs First select an analog output of a channel board or an analog output of the COM board to be programmed Then the programming of the selected analog output takes place Channel Select one of the three possible measurement channels for the analog output ...

Page 76: ...og output With the Off setting happens no current output at the selected analog output In this case are no fur ther parameter settings available see fig above You can define a constant value to be output con tinual instead of a measuring variable In this case you must just define the value in the range of 0 20 mA When measuring in liquids are only this measuring categories available ...

Page 77: ...measurement variable displayed at the analog output This value corresponds to 0 and 4 mA respectively Maximum Setting of the maximum value for the measure ment variable displayed at the analog output This value corresponds to 20 mA 0 4 20 Select the output current range for the analog out put 0 20 mA or 4 20 mA invers If you invert the analog output the output current is issued inversely proportio...

Page 78: ...alog Inputs Choose which one of the three measurement channels you want to program Then select the measurement variable to be measured via the selected measurement channel 5 6 3 1 Temperature Define whether to use a temperature sensor or not Under Default value enter a fixed value This fixed value will be applied if no sensor is used ...

Page 79: ...ine whether to use a CO2 sensor or not Under Default value enter a fixed value This fixed value will be applied if no sensor is used Define the measurement range for the current input of CO2 content The minimum value corresponds to an input current of 0 and 4 mA respectively the maximum value corresponds to 20 mA Default values The fixed value that is entered for a measuring variable will be appli...

Page 80: ... values Open the menu Limits Choose which one of the three measurement channels you want to program Select the measurement variable The currently valid limits are displayed Enter the required minimum and maximum values If a value either exceeds or falls below any limits a signal is issued via an optocoupler Icons in the display show that a limit has been exceeded or fallen below see section 4 3 1 ...

Page 81: ...ent methods for cal culating the moisture content MC mg m lb MMscf Open the menu Select MC Calculation Method Choose one of the available channels for the MC calculation Select the method for calculation MC DIN 1343 ISO 2533 DIN EN ISO 18453 Bukacek Bartec 2006 Custom User Factor You must do further settings when using the calculation method DIN ISO 18453 or Custom User Factor see below ...

Page 82: ...ation of water content from the dewpoint under conditions which are typical for natural gas The calculating tolerances defined in this standard apply for the pressure range from 0 5 MPa to 10 MPa and a water dewpoint in the range of 15 C to 5 C The expanded working range includes pressure from 0 1 MPa to 30 MPa Select the calculation method DIN EN ISO 18453 Select the gas for which the calculation...

Page 83: ...ion 1 8 x 387896MDHEN 14 06 2013 You can choose the gas from a list of predefined gases see section 5 6 6 1 or from a list of user specific gases see section 5 6 6 2 Custom User Factor For special needs you can define a factor for the conversion ratio of ppmV to MC ...

Page 84: ... 06 2013 5 6 6 Edit Gas Data The menu is used to view and edit the composition of user specific gases as well as to view the composition of predefined gases Open the Edit Gas Data Menu Then choose if you want to view the predefined gases or the user specific gases which can also be edited ...

Page 85: ...s already when the measuring system is de livered You cannot modify the content of this list but you can view the defini tion of the composition of all gases There is a table showing the composition of the predefined gases at page 9 5 Source for the list of predefined gases is the worksheet G 260 of DVGW Deutsche Vereinigung des Gas und Wasserfaches e V ...

Page 86: ...ring system is de livered You can define gases of any composition according to the special requirements of the measuring task Open the User specific gases menu Then the following options are available create a user specific gas edit a user specific gas delete a user specific gas Create a user specific gas Touch the create a user specific gas softkey A gas named New Gas is created ...

Page 87: ...ey The keys are assigned up to four characters You determine which character appears in the input line by pressing the key the appropriate number of times in quick succession You can enter a blank with the key You can use the A a key to switch from upper case to lower case letters and vice versa If special characters need to be entered you can use the key to switch the key assignment to the specia...

Page 88: ...e composition of the gas Touch the Gas content button Select one of the components of the mixture by using the arrow keys or touching the corresponding numeric key In the following dialog enter the percentage of the selected substance Confirm the entry by Repeat the entry of the percentages for all other substances in the gas mixture ...

Page 89: ...he software checks the validity of the en tries If entries are outside of the measuring range or if the sum would ex ceed 100 is an accordingly message displayed Edit a user specific gas Select the gas whose data you want to edit Touch the Edit softkey Then you can edit the name and the composition of the gas as described above ...

Page 90: ...specific gas Select the gas that you want to delete from the list Touch the Delete soft key After confirming the warning is the selected gas deleted from the list The gas can also be deleted if it is already assigned to the meas uring channel In this case you must update the configura tion of the MC calcula tion ...

Page 91: ...s Set the parameters according to the applied bus system Parameter Possible settings Comments Modbus Bus Address Address of the measuring device Baudrate 1200 2400 4800 9600 19200 38400 57600 115200 Parity No Parity Odd Parity Even Parity Interface RS232 RS485 choosing the type of interface to be used Profibus Bus Address Address of the measuring device Status Display of status information Detaile...

Page 92: ...hat the device will be rebooted if you save these set tings Do not implement these settings if the ongoing measurement process must not be interrupted If you change the date or the time the operating voltage has to be applied until the device is back in the measuring operation mode Disconnection of the voltage will cause a data loss This message appears during the restarting process ...

Page 93: ... the serial inter face Package Minimum Maximum Number of measurement variables issued per record Min Date Time Channel TT SP HCDT DT state of ER ROR relay state of Limit relay Max Date Time Channel TT SP WL VOL PPM DT HCDT FP MC VP state of ERROR relay state of Limit relay Baudrate 1200 2400 4800 9600 19200 Number of databits 7 Databits 8 Databits Number of stopbits 1 Stopbit 2 Stopbits Parity No ...

Page 94: ...haracteristic curve of a liquid to a channel Open the menu Assign Liquid To Channel Then select the channel to be used for measuring in a liquid When opening this menu for the first time there is not yet a curve assigned to the channel Touch the Choose Liquid button Then you can decide to use one of the default curves or a user specific one The device is delivered just with default curves ...

Page 95: ...d an overview of the available default curves in the appendix at page 9 3 Choose the liquid that is matching to your measuring task Use the selection keys or just the corresponding numeric key for choosing As soon as you confirm the selected liquid curve is HYGROPHIL F in the selected channel ready for moisture measurement in liquids To return to moisture measurement in gases you must remove the a...

Page 96: ...e curve see page 5 35 Assigning of a user specific curve is to do in the same way as assigning a default curve 5 6 11 Edit Liqiuid Curves This menu is used to edit resp to view liquid curves Open the menu Edit Liqiuid Curves Then choose if you want to view the default curves or edit user specific curves 5 6 11 1 Default curves With the menu Default curves you can only view data of the default curv...

Page 97: ...or your measuring task Open the menu for editing of user specific curves Choose from the following options Create a new curve Edit a curve Delete a curve Create a new curve User specific curves are not present when delivering the device To use such a curve you must create at least one curve Touch the Create curve key A new curve with the name New Curve and the point 0 0 is created ...

Page 98: ...acters The number of keystrokes specifies the character that appears in the input line The key generates a space Use the A a key to switch from capital letters to small letters and back To enter special characters you can switch to the special character key board layout with the key Use the same key designed with abc to switch back to the standard keyboard layout To specify the points of the curve...

Page 99: ...N 14 06 2013 Next step is to transfer the found pairs of variates into the curve Touch the Edit variables button Then you can choose from the following options Add a new point Edit variates of the point Delete a point Touch the Edit key to enter the pair of variates for the first point ...

Page 100: ...38 HYGROPHIL F 5673 Operating manual Software version 1 8 x 387896MDHEN 14 06 2013 Then enter the measured values for temperature and PPMw Add further points to the curve and enter the pairs of variates as described ...

Page 101: ...he safety warning the selected curve will be deleted 5 6 12 Offset Various operating conditions or measurement tasks may necessitate an off set setting on the evaluation unit HYGROPHIL F 5673 A constant shift of the wave length over the entire operating range is then implemented for each measurement N B At a gas temperature of 30 C this shift has a linear effect on the dis played measured value wi...

Page 102: ...oceeding moisture measurement in liquids you cannot set the DT Offset Under New Setpoint enter the externally measured reference value for the displayed value resp the direct wave length shift The display indicates the current measured values the date of the last offset correction and the conditions prevailing at that time TT and SP as well as the wave length shift ΔWL Cancel offset If you want to...

Page 103: ... ues This may be necessary if error messages indicate that configuration files cannot be loaded Reset system configuration may be necessary if error messages indicate that configuration files cannot be loaded After the resetting the system configuration you have to set all parameters in accordance with your required configuration again When resetting the database the stored measurement history wil...

Page 104: ...Please mind that the device will be rebooted if you save these set tings Do not implement these settings if the ongoing measurement process must not be in terrupted If you select another language the operating voltage has to be applied until the device is back in the measuring operation mode Disconnection of the voltage will cause a data loss This message appears during the restarting process ...

Page 105: ...ation to an external data medium For an analysis by your service staff you can export service information via USB interface to an external data medium Databases logfiles and configur ing information will be copied to the data medium Connect the external medium e g USB stick to the USB port at the back of the evaluation unit The data medium must be FAT 32 formatted Touch the button Export Service I...

Page 106: ...s 5673 You can change the password that is set as default Open the menu Change Password A warning will be displayed Confirm the warning if you want to change the password Enter the new password The password must consist of four digits After confirming the new password it is valid immediately 5 6 17 Maintenance menu This menu is exclusively reserved for authorised service staff The access is protec...

Page 107: ...f temporary interferences the problem can usually be remedied after a few minutes or after a restart of the device If you have any doubts as to the correctness of the measurement values or if there are any malfunctions which cannot be remedied with the measures in dicated when you touch HELP please contact the BARTEC BENKE service team It may be necessary to send the device to the manufacturer for...

Page 108: ...ue for pressure is used Touch HELP to receive further information on the warning that is displayed see section 6 4 6 3 Errors All errors preventing the measurement operation are indicated by an error sign in the status display and in the info line A signal is issued at the error output In addition limit transgressions due to wrong or missing calculation bases can be reported There is a malfunction...

Page 109: ... displayed in one line af ter another Use and to select an error message In the lower part of the display the appropriate information and solution possibilities are indicat ed In the lower line on the left the total number of currently existing errors is displayed On the right the error code of the currently selected error is displayed The errors code unequivocally defines each error If required s...

Page 110: ...Error handling 6 4 HYGROPHIL F 5673 Operating manual Software version 1 8 x 387896MDHEN 14 06 2013 ...

Page 111: ...dged objects to clean the sensor Damage may result in incorrect measurements Take the probe out of the measuring line 1 Use soft cleaning cloths only Clean the sensor tip with a soft cloth twisted to a tip preferably one impregnated with alcohol isopropyl BARTEC BENKE recommends OpticPads CT811 supplied by CleanTex or similar products Then wipe the surface several times with a soft cloth to remove...

Page 112: ...tware version 1 8 x 387896MDHEN 14 06 2013 If a L1660 sensor is used you can unscrew the protective cap If you cannot undo the cap by hand loosen it carefully with pliers After cleaning the sensor tip screw the protective cap carefully back on the sensor ...

Page 113: ...F 5673 uses the RTU Remote Terminal Unit mode It is always a MODBUS slave and is physical ly transmitted through a RS485 connection The RS485 line has to be con nected on clamps 414 and 415 Alternatively the MODBUS can be operated via RS232 interface You can select the interface in the Modbus Profibus menu see section 5 6 7 Interface module MODBUS RTU Serial Out ...

Page 114: ... CH2 Present 35 Is Wavelength CH2 Valid 2 CH3 Present 36 Is Volume percent CH2 Valid 3 HCDT HW Present 37 Is PPM CH2 Valid 4 Error Status CH1 38 Is Dew Point CH2 Valid 5 Limit Status CH1 39 Is Frost Point CH2 Valid 6 Liquid measurement CH1 40 Is Vapour pressure CH2 Valid 7 Error Status CH2 41 Is Moisture content CH2 Valid 8 Limit Status CH2 42 Is Sample Temperature CH2 Valid 9 Liquid measurement C...

Page 115: ...mber of registers 2 bytes 1 to 80 Response HYGROPHIL F Function code 1 byte 0x03 Number of bytes 1 byte Number of transmitted registers multi plied with 2 Values of registers Number of transmitted registers x 2 bytes The values in the holding registers are spread to the available range A 16 bit value has a range of values 0 65535 Register 4 dewpoint channel 1 is between 100 C and 100 C 100 C corre...

Page 116: ...ple Temperature CH1 50 100 C or 58 212 F 50 100 C 11 HI Sample Pressure CH1 0 250000hPa mbar or 0 3626psi 0 250000 hPa mbar 12 LO 13 Sample CO2 CH1 0 100 14 HI RH CH1 0 100 15 LO 18 Wavelength CH2 780 830 nm 19 Volume percent CH2 0 100 20 HI PPM CH2 0 25000 ppm 21 LO 22 Dew Point CH2 100 100 C or 148 212 F 100 100 C 23 Frost Point CH2 100 100 C or 148 212 F 100 100 C 24 HI Vapour pressure CH2 0 25...

Page 117: ...MScf 0 30000 mg m 3 45 LO 46 Sample Temperature CH3 50 100 C or 58 212 F 50 100 C 47 HI Sample Pressure CH3 0 250000 hPa mbar or 0 3626psi 0 250000 hPa mbar 48 LO 49 Sample CO2 CH3 0 100 50 HI RH CH3 0 100 51 LO 54 Hydro Carbon Dew Point if available 50 30 C or 58 86 F 50 30 C 55 HCDT Sensor current mirror temperature if available 50 58 100 212 C F 56 HCDT Sensor max mirror temperature if availabl...

Page 118: ...Table 3 from software version 1 8 12 HYGROPHIL 5673 Profibus Data Description Byte Content Description Status Information MSB LSB 0 CH1 Present CH2 Present CH3 Present HCDT Present CH1 Error CH2 Error CH3 Error HCDT Error MSB LSB 1 CH1 Limit CH2 Limit CH3 Limit HCDT Limit CH1 LiqMeas CH2 LiqMeas CH3 LiqMeas reserved 2 3 reserved Byte 0 and Byte 1 represent the status of the device To software vers...

Page 119: ...SP hPa mbar 12 15 WL nm 16 19 VOL 20 23 PPM ppm 24 27 DT C 28 31 FP C 32 35 MC mg m 36 39 VP hPa mbar Channel 2 Data 40 43 TT C 44 47 SP hPa mbar 48 51 WL nm 52 55 VOL 56 59 PPM ppm 60 63 DT C 64 67 FP C 68 71 MC mg m 72 75 VP hPa mbar Channel 3 Data 76 79 TT C 80 83 SP hPa mbar 84 87 WL nm 88 91 VOL 92 95 PPM ppm 96 99 DT C 100 103 FP C 104 107 MC mg m 108 111 VP hPa mbar HCDT Data 112 115 HCDT C...

Page 120: ...8 x 387896MDHEN 14 06 2013 If the HYGROPHIL F is the physically last device on the Profibus the ter mination resistors on the COMM board have to be activated with the onboard jumpers see figure below Jumpers open termination deactivated Jumpers closed termination active ...

Page 121: ...Bus systems 8 9 HYGROPHIL F 5673 Operating manual Software version 1 8 x 387896MDHEN 14 06 2013 Please connect the Profibus on 434 A 435 B and 438 shield Interface module MODBUS RTU Serial Out ...

Page 122: ...Bus systems 8 10 HYGROPHIL F 5673 Operating manual Software version 1 8 x 387896MDHEN 14 06 2013 ...

Page 123: ... substrate Chlor chlorine G Tests sind im Gange Tests are in progress Di Chlor Ethan ethylene dichloride G Druckluft compressed air G Erdgas natural gas G Ex auch bei Glykol Belastung Even when glycol is present Ester ester F Flüssigkeiten liquids generally F Messung generell gut möglich Sonderkalibrierung erforderlich measurement generally possible special calibration neces sary Flußsäure H hydro...

Page 124: ...G x bildet mit Restfeuchte HF Ätzt sofort Sensorschicht With water vapour forms hydrofluoric acid Stickoxid nitric oxide G Stickstoff nitrogen G Toluol toluene F Restfeuchte in flüssigem Lösungsmittel Trace humidity in liquid solvent Vinylacetat vinyl acetate F Restfeuchte in flüssigem Lösungsmittel Trace humidity in liquid solvent Wasserstoff hydrogen G Ex Xenon G Xylol F Tests sind im Gange Test...

Page 125: ...loctane 48 75 122 20 Decalin 63 105 164 21 1 2 Dichloroethane 1500 22 Dichloromethane 1700 23 Diethylbenzene 159 226 319 431 574 756 24 Diisobutylene 145 191 274 25 2 3 Dimethylbutane 29 58 110 192 323 516 26 2 3 Dimethyl 1 butene 459 27 2 6 Dimethylheptane 53 91 160 301 465 28 2 4 Dimethylhexane 53 98 180 29 2 7 Dimethyloctane 48 87 152 30 7 8 Dimethyltetradecane 77 134 219 344 31 Ethylbenzene 27...

Page 126: ...tane 96 154 252 59 Propane 53 140 200 258 60 Propylene 416 779 61 Propylidenecyclopentane 383 62 Styrene 345 63 Tetrachloroethylene 20 64 Transformer Oil 19 28 45 70 100 160 65 Trichloroethane 90 66 Trichloroethylene 20 67 1 3 5 Trimethyl 2 allylbenzene 246 331 438 68 1 3 5 Trimethylbenzene 291 393 519 69 2 2 3 Trimethylbutane 27 57 160 184 315 507 70 1 3 5 Trimethyl 2 ethylbenzene 259 350 461 71 ...

Page 127: ...8 3 88 6 83 0 81 3 82 9 Ethan C2H6 mol 0 5 8 4 11 6 2 8 3 7 Nitrogen N2 mol 0 8 0 6 1 5 14 2 11 1 Carbon dioxide CO2 mol 0 1 0 0 3 1 0 1 3 Propan C3H8 mol 0 2 1 7 3 1 0 4 0 7 2 Methylpropan i C4H10 mol 0 0 0 0 0 n Butan n C4H10 mol 0 1 0 7 0 5 0 3 0 3 2 2 Dimethylpropan neo C5H12 mol 0 0 0 0 0 2 Methylbutan i C5H12 mol 0 0 0 0 0 n Pentan n C5H12 mol 0 0 0 0 0 n Hexan C6H14 mol 0 0 0 0 0 Source Wor...

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Page 129: ...HYGROPHIL F 5673 Operating manual Software version 1 8 x 387896MDHEN 14 06 2013 ...

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