Barrus Shire 70 Manual Download Page 22

Page: 22 / 97

RDG603A26

– Issue 11

Page 22 of 97

A.S.A.P Supplies Part Number

Size of Hose (mm)

206435

35mm

206438

38mm

A.S.A.P. Supplies LTD can be contacted by:

Telephone

+44 1502 716993

Internet

www.asap-supplies.com

Please be aware that other suppliers are available.

6. Pressurised Water Header Tank

WARNING:

SCALD HAZARD!

NEVER REMOVE THE HEADER TANK CAP IF THE ENGINE IS

HOT. STEAM AND HOT COOLANT MAY SPURT OUT AND CAUSE INJURY. TIGHTEN

THE HEADER TANK CAP SECURELY AFTER BEING REMOVED. STEAM CAN

SPURT OUT DURING ENGINE OPERATION IF THE CAP IS LOOSE.

•

The pressurised header tank should be mounted higher than the level of the engine,

no less than 300mm, and no more than 1m from the engine, to prevent cooling system

air locks.

•

The header tank has two hose connections of different internal diameters.

The smaller

internal diameter hosetail (left side of tank) should be connected to the top of the

thermostat housing on the engine. This is the air-bleed. The larger internal diameter

hosetail (right side of tank should be connected to the lower pipe on the engine. This

is the water-fill. The hoses

MUST

be connected correctly.

Summary of Contents for Shire 70

Page 1: ...ORIGINAL INSTRUCTION RDG603A26 Issue 11 CANAL ENGINE MANUAL For the following engine models Shire 70 ...

Page 2: ...ert symbol appears throughout the manual It means attention be alert as your safety is involved Please read and follow the message that appears after the safety alert symbol NOTICE This indicates a situation which can cause damage to the machine personal property and or the environment or cause the equipment to operate improperly CAUTION This indicates a hazardous situation which if not avoided co...

Page 3: ...enquiry or when ordering spare parts Information about the engine serial number and its location on the engine can be found in SECTION 2 of the manual Shire Engine Manuals and Shire Parts Books To access the Shire Engine Manuals and Shire Parts Books on the internet type the following short links into your search engine https www barrus co uk shire manuals https www barrus co uk shire parts ...

Page 4: ...se yourself with the engine and its parts before operation The PRM Gearbox Manual is available from the PRM website www prm newage com If the engine is fitted with an E Kit and or Hybrid options please also read the supplied manuals for them carefully The information and recommendations given in this manual are based on the latest information available at the time of publication E P Barrus reserve...

Page 5: ...ler has completed the Boat Builder Section on the Service Record Card located at the back of this manual regarding hand over and commissioning of boat E P Barrus staff or their representatives can only carry out warranty repairs if there is suitable access and room around the engine to work safely Failure to complete and return the registration form to E P Barrus will result in the warranty period...

Page 6: ...orth in the Operations and First time running sections in this manual use of an accessory or part not manufactured or sold by us or alteration or removal of parts Expenses related to crane out launch towing storage telephone rental inconvenience slip fees insurance coverage loan payments loss of time loss of income or any other types of accidental or consequential damages are not covered by this w...

Page 7: ...d Control Panel 16 2 Deluxe Control Panel 16 3 Control Panel Overview 17 4 Warning Light Procedure 17 5 Overall Dimensions of the Standard Control Panel 19 6 Overall Dimensions of the Deluxe Control Panel 19 SECTION 5 Installation 20 1 Ventilation 20 2 Engine Beds 20 3 Cooling System 20 4 Skin Tanks 20 5 Engine Cooling Water Inlet and Outlet Hose Connections 21 6 Pressurised Water Header Tank 22 7...

Page 8: ...4A198 34 24 Installation Check List 35 SECTION 6 Operation 36 1 Starting the engine for the first time 36 2 Starting Procedure 36 3 Stopping Procedure 37 4 Full Load Running 37 5 Refuelling 37 6 Diesel Fuel Additive 38 7 Exhaust Back Pressure 38 8 Hybrid System For engine with Hybrid System fitted 38 9 Single Lever Side Mount Operation Optional RDG9210055 38 10 Shifting in and out of gear 39 SECTI...

Page 9: ...ne Wiring Diagram Shire 70 51 2 Standard Control Panel Wiring Diagram 52 3 Deluxe Control Panel Wiring Diagram 53 4 Prestolite 24 Volt 120 Amp Alternator Wiring Diagram 54 SECTION 10 Technical Data 56 1 Engine Data 56 2 Return Diesel System 56 3 Dry Weight of Engine Data 56 SECTION 11 Fault Diagnosis 57 1 Failure Indicator Flashing Pattern 57 2 Examples Of Fault Code Light Sequences 57 3 Fault Cod...

Page 10: ...eted Machinery 66 3 EU Declaration of Conformity with the Exhaust Emissions Requirements of Directive 2013 53EU 70 SECTION 15 Lubricant Safety Data Sheets 71 1 Golden Film Running In Oil 71 2 Ground Force 10W 40 79 3 Liquimatic Super ATF 88 SECTION 16 Shire Service Record Card 97 ...

Page 11: ...ny maintenance or repairs 2 Lifting DANGER CRUSH HAZARD NEVER STAND UNDER A HOISTED ENGINE IF THE HOIST MECHANISM FAILS THE ENGINE WILL FALL ON YOU CAUSING SERIOUS INJURY OR DEATH The Lifting points supplied with the engine are for lifting the engine gearbox only A suitable spreader bar must be employed to prevent over stressing either bracket during any lift 3 Rotating Shafts and Belts WARNING SE...

Page 12: ...AZARD WAIT UNTIL THE EXHAUST COOLS BEFORE YOU TOUCH IT Exhaust gases may have temperatures as high as 650 C and contain elements which are harmful if ingested It is therefore essential that exhaust systems are gas tight and lagged to prevent accidental burning and inhalation of exhaust gases when inside the boat cabin 5 Launching and Lifting Boats Care must be taken when launching or craning new b...

Page 13: ...entilated at all times If disconnecting the battery remove the earth lead FIRST and re connect it last If charging the battery ensure that the charger is switched off before connecting and disconnecting Do not tip the battery on its side Please see label on battery or manufacturer s instructions for specific information Make sure the start battery fitted is of the correct recommended capacity as s...

Page 14: ...odels Abbreviation Type of Engine Description CB Canal Boat Keel cooled dry exhaust manifold WB Work Boat Seawater Heat Exchanger cooled dry exhaust manifold with either a dry exhaust system same as a Canal Boat or water injected exhaust system Can also be used for sea going applications Note There are a number of optional extras that may be fitted to an engine that are not listed here A list of c...

Page 15: ...m rear Note There are a number of optional extras that may be fitted to an engine that are not shown here Description 1 Single Thermostat Housing 2 50 Amp 12 Volt Alternator 3 240 Amp 12 Volt Alternator 4 Dry Exhaust 5 Relay and Fuse Holder Description 6 Air Filter 7 Gearbox 8 Oil Filter 9 Oil Cooler 10 Primary Fuel Filter 11 Gearbox Drain Pump 12 Engine Sump Pump ...

Page 16: ... Warning Light 5 50A Alternator Charge Warning Light 6 150 240A Alternator Charge Warning Light 7 Glow Plug Light 8 Key Flap and Ignition Switch Description 1 Tachometer Gauge 2 Hour Meter 3 Water Temperature Warning Light 4 Oil Pressure Warning Light 5 50A Alternator Charge Warning Light 6 150 240A Alternator Charge Warning Light 7 Glow Plug Light 8 Key Flap and Ignition Switch 9 50A Alternator O...

Page 17: ...ights will go out Please note that the water temperature warning light and glow plug light operate slightly differently The water temperature warning light will only come on for a brief period of time when the ignition is first turned on as a bulb check It will then only illuminate in the case of the engine coolant temperature exceeding the maximum safety level The glow plug light will come on whe...

Page 18: ...the engine immediately Contact your local dealer Failure to stop the engine may result in permanent engine damage 5 50A Alternator Charge Warning Light This indicates that the alternator has stopped charging The engine can still be operated for a short period of time Contact your local dealer 6 150 240A Alternator Charge Warning Light This indicates that the alternator has stopped charging The eng...

Page 19: ... 5 Overall Dimensions of the Standard Control Panel All Dimensions are in mm Figure 6 Standard Control Panel Dimensions 6 Overall Dimensions of the Deluxe Control Panel All Dimensions are in mm Figure 7 Deluxe Control Panel Dimensions ...

Page 20: ...o the bulkhead Webs or gussets must be welded in place midway to prevent flexing 3 Cooling System Ensure pipe work to and from the skin tanks is of sufficient bore Ensure tight bends and elbows are avoided or kept to a minimum sizes are listed overleaf For a Shire 70 38mm 1 is the minimum hose size for the inlet and 35mm 1 for the outlet hose 4 Skin Tanks The ideal skin tank internal thickness is ...

Page 21: ...ction 5 Installation 21 Hydraulic Drive Transmission for further information 5 Engine Cooling Water Inlet and Outlet Hose Connections The connections are on the right hand starboard side of the engine Engine Size mm Shire 70 38mm 1 ID Inlet 35mm 1 ID Outlet Use a good quality hose that cannot collapse or kink and is capable of working at temperature in excess of 100 c A S A P Supplies LTD can supp...

Page 22: ...AFTER BEING REMOVED STEAM CAN SPURT OUT DURING ENGINE OPERATION IF THE CAP IS LOOSE The pressurised header tank should be mounted higher than the level of the engine no less than 300mm and no more than 1m from the engine to prevent cooling system air locks The header tank has two hose connections of different internal diameters The smaller internal diameter hosetail left side of tank should be con...

Page 23: ...s are 25mm thick If additional packing plates are required order RDG3906 Engine mount spacer Alternatively they can be manufactured locally Ensure that the engine has been installed for at least 24 hours before shaft alignment is checked to allow the mounts time to settle under the engine weight Ensure that the anti vibration mount centre screw is sufficiently raised so as not to touch the engine ...

Page 24: ...RDG603A26 Issue 11 Page 24 of 97 Figure 10 Correct Anti Vibration Mount Installation ...

Page 25: ...nstallation Description 1 Normal mounting position 2 Alternative mounting position if engine compartment space is restricted Figure 12 Anti Vibration Mount Installation Points 9 Engine Alignment The gearbox output shaft flange and propeller shaft input flange must be almost ...

Page 26: ... and shaft alignment as close as possible A dummy shaft may be required for this purpose Some types of flexible shaft couplings require the input and output to be misaligned check with the coupling manufacturer s installation instructions Minimum clearance of 25mm between rails and engine beds 10 Engine Inclination The engine installation angle is the angle of the crankshaft centre to the water li...

Page 27: ...th point The 240A alternator is of the insulated earth design and requires a heavy duty earth cable installed at all times The electrical system complies with EN ISO 10133 The electrical supply for the engine ECU system requires a clean electrical supply as per Section 6 Battery Disconnect Switch 6 1 b in EN ISO 10133 Connect the ECU power supply cable to the master switch output The engine contro...

Page 28: ...R CANAL BOAT OPERATION AND WILL CAUSE ENGINE DAMAGE IF USED All Shire engines are supplied fully run in Check oil levels in engine and gearbox before starting The Shire 70 uses engine oil SAE 10W 40 API class CD 14 Fuel WARNING DIESEL FUEL IS FLAMMABLE AND EXPLOSIVE UNDER CERTAIN CONDITIONS WARNING DIESEL FUEL IS HARMFUL TO SKIN MAKE SURE THE RELEVANT PERSONAL PROTECTION EQUIPMENT IS WORN Ensure t...

Page 29: ... clearly no bubbles The rest of the process is done automatically by the engine It is rarely necessary to bleed the injection pump or injectors upon installation as the engine will already have fuel in it from the engine run in and test procedure 15 Coolant WARNING SCALD HAZARD NEVER REMOVE THE COOLANT BOTTLE CAP IF THE ENGINE IS HOT STEAM AND HOT COOLANT WILL SPURT OUT AND CAUSE INJURY TIGHTEN TH...

Page 30: ... Connections 17 Control Cables Connect engine speed control cable With the engine off ensure that the engine speed control lever achieves full travel from idle to full speed Adjust if necessary Check the gearbox shift lever selects positively and that the drive direction corresponds with the gearshift control lever Ensure that the gearbox control lever and the gearshift lever are both in neutral b...

Page 31: ...your individual power requirements with the boat builder or engine supplier The maximum domestic battery bank is calculated using the following Live aboard three times domestic alternator maximum output current Weekend cruising or hire fleet use three and a half times domestic alternator maximum output current Example 1 Live aboard application fitted with a 150amp domestic alternator 3 x 150 450 a...

Page 32: ...ased Then when pressing again it will increase decrease in the other direction Keep doing this until the digitally displayed value on the bottom of tacho reaches the correct value according to the type of alternator see below table This must be set to the alternator with blue and black wire connected to it Confirm settings to tacho meter reader An optical tachometer is required to check the readin...

Page 33: ... without a marine gearbox normally do not have a gearbox oil cooler fitted However if a cooler is supplied this will only be suitable to cool a conventional marine gearbox Hydraulic drive transmissions generate far more heat than a conventional marine gearbox Therefore the size of the oil cooler installed must be calculated by the hydraulic drive transmission supplier This is to ensure it has suff...

Page 34: ...rom the engine power take off Part No 129980 26220 incorporates Cover 121023 26070 Cover packing 121023 26061 Bearings 129900 26250 x 2pcs included in the specialised gear case For high discharge volume Above 20cc rev Note The pump will need to be sourced separately Ratio 1 231 A gearbox P T O Power Take Off is available as an optional extra on all engines 23 PRM 280DP Gearbox with Power Take Off ...

Page 35: ...to header tank Check level of coolant in header tank and correct ratio of antifreeze to water All air has been bled from skin tank calorifier and pipework Engine and gearbox oil levels are as specified Throttle and gear cables correctly adjusted and operating smoothly All pipework and cabling supported and not chaffing slack to allow movement of engine Engine control panel installed in a position ...

Page 36: ...nition key Turn key to on position The glow plug light will illuminate Observe warning lights and gauges on deluxe panel Note The engine water temperature overheat warning light will only come on for a brief period of time when the ignition is first turned on as a bulb check It will then only illuminate in the case of the engine coolant temperature exceeding the maximum safety level Wait for the g...

Page 37: ...on and condensation enhancing engine life and reducing emissions Running the engine at or near maximum speed whilst in gear may not be possible on inland waterways with speed limits in place This will have to be carried out whilst moored up Ensure that the mooring ropes and posts are strong enough to allow this and that the water is deep enough not to damage the propeller It is recommended that th...

Page 38: ... available from your Shire dealer in a handy 500ml container Part Number RDG80210219 7 Exhaust Back Pressure The back pressure falls within the manufacturers recommended range when using the optional exhaust system with the engine Exhaust silencers flexible exhaust hose connections and lagging blanket are all available as optional extras Shire 70 Part Description Part Number Exhaust Coupling 2 x 2...

Page 39: ...g in and out of gear The engine should only be shifted in and out of gear when the engine is warm and the idle speed is 1000 rpm If the engine is shifted in and out of gear at a higher speed when the engine is cold then gearbox damage will occur ...

Page 40: ...tainer Operate the pump handle to empty the sump Note Remember to refit the blanking plug afterwards Place a drip tray under the engine to catch the small amount of oil that will escape from the oil filter Using an oil filter removal tool slacken the filter from the engine block in an anti clockwise direction Remove the tool and spin off the filter Lightly oil the new filter O ring seal and instal...

Page 41: ... OIL HOT OIL MAY SPLASH AND BURN YOU Some engines will have a gearbox sump pump fitted To change the oil in this circumstance follow the same procedures as were outlined for changing the engine oil For engines without a gearbox sump pump follow the procedure below Change the gearbox oil while it is still warm Please refer to the gearbox manual for more information Place a tray beneath the gearbox ...

Page 42: ... Gearbox 4 Disposal of Oil and Related Items NOTICE ALWAYS BE ENVIRONMENTALLY RESPONSIBLE Please dispose of used oil and oil filters safely with due regard for the environment and take to your local waste oil disposal point Do not allow oil or contaminated parts to enter the inland water way system Level dipstick Filler Plug Level dipstick Filler Plug ...

Page 43: ... Loosen the drain screw located in the bottom of the fuel filter water trap Figure 17 Drain off any water Once the water has been drained retighten the drain screw It is unlikely the complete fuel system will require bleeding Run engine for 5 minutes Check that the drain union is tight and that there are no leaks Do not over tighten the drain screw The boat builder should have fitted an additional...

Page 44: ...nch Unscrew the filter until loose then remove by hand Retain the metal fuel filter drain screw from the old filter and reuse in the new filter The part number for the drain screw is RDG9189022 Smear a small amount of clean fuel on all of the O ring seals that are supplied with the new filter element Screw the new element back into the filter head Tighten by hand only Turn the main boat fuel suppl...

Page 45: ...ling System DANGER SCALD HAZARD NEVER REMOVE THE COOLANT PRESSURE CAP IF THE ENGINE IS HOT STEAM AND HOT COOLANT WILL SPURT OUT AND SERIOUSLY BURN YOU TIGHTEN THE CAP SECURELY AFTER BEING REMOVED STEAM CAN SPURT OUT DURING ENGINE OPERATION IF THE CAP IS LOOSE WARNING BURN HAZARD WAIT UNTIL THE ENGINE COOLS BEFORE YOU DRAIN THE ENGINE COOLANT HOT ENGINE COOLANT MAY SPLASH AND BURN YOU To check the ...

Page 46: ... ANY TOOLS OR RAGS USED DURING MAINTENANCE HAVE BEEN REMOVED FROM THE AREA Ensure the ignition key is removed before carrying out any adjustments Turn the battery master switch to the off position before carrying out any adjustments Depress the longest run of the drive belt to be checked If the travel exceeds 15 20mm using hard finger pressure the belt needs re tensioning Loosen the upper adjuster...

Page 47: ...he limit of travel Some boat builders may remove one or more of the alternators during the installation of the engine It is essential that when the alternators are refitted that the alignment is perfect or premature belt wear will occur 12 Belt Replacement WARNING SEVERE HAZARD KEEP HANDS AND OTHER BODY PARTS AWAY FROM MOVING ROTATING PARTS WEAR TIGHT FITTING CLOTHING AND KEEP YOUR HAIR SHORT OR T...

Page 48: ... rear of the panel Remove the wires unscrew the nut and pull out the bulb housing from the panel Remove the bulb and replace Refit bulb housing screw the nut back up and refit the wires To replace any gauge Release the panel from its mounting The gauges are accessible from the rear of the panel Unplug the wire connectors unscrew and pull the gauge out of the panel Replace the gauge and refit Reatt...

Page 49: ...OTECTION EQUIPMENT IS WORN 1 Specifications and Capacities Specification of Coolants and Lubricants to use Component Lubricant Engine SAE 10W 40 API Class CD Oil Coolant 50 Clean Water 50 Ethylene Glycol Antifreeze Gearbox SAE 10W 40 API Class CD Oil Engine Oil Capacity with Filter Engine Capacity Litres Capacity Pints Shire 70 10 5 18 5 Gearbox Oil Capacity Including Cooler Gearbox Capacity Litre...

Page 50: ...of dirt or water are found in the Primary Fuel Filter then change at 350 hours Air Filter Element 175 Hours Every 700 hours OR 24 Months Sooner if required Drive Belts Daily As required Adjust as necessary All Hoses 50 Hours As required Check hoses for damage or leaks Replace as necessary Key Switch Lubricate Every 150 hours OR 12 Months As per instructions in Section 7 Service Procedure Whichever...

Page 51: ...RDG603A26 Issue 11 Page 51 of 97 SECTION 9 Wiring Diagrams 1 Engine Wiring Diagram Shire 70 Figure 18 Shire 70 Wiring Diagram ...

Page 52: ...RDG603A26 Issue 11 Page 52 of 97 2 Standard Control Panel Wiring Diagram Figure 19 Standard Control Panel Wiring Diagram ...

Page 53: ...RDG603A26 Issue 11 Page 53 of 97 3 Deluxe Control Panel Wiring Diagram Figure 20 Deluxe Control Panel Wiring Diagram ...

Page 54: ...HD or AVI147J3113HD models so does not need connecting on those two models The W Tacho is an option when a rev counter is fitted and is not required for alternator functionality The DFM Field Monitor usage is dependent on the engine and is not required for alternator functionality The Terminal 15 Ignition provides excitation and MUST be connected The L Warning Lamp is an option when a warning lamp...

Page 55: ...ither of the B terminals can be used The alternator is earth return grounded Ensure there is a good earth connection to the engine A 12v ignition operated relay may be required to switch on the 24v supply to Terminal 15 if the alternator is a stand alone item fitted to a 12v engine ...

Page 56: ... Model Shire 70 TNV98 ZNSA Type Vertical In Line Diesel Engine Combustion System Direct Injection Aspiration Naturally Number of Cylinders 4 Bore x Stroke 98 x 110mm Displacement 3 319L Rated Output Speed 52kW 70hp at 2500rpm Low Idling 1000 rpm when warm 1300 rpm when cold High Idling 2600 25 rpm Direction of Rotation Counter clockwise viewed from Flywheel End Normal Oil Pressure at Rated Engine ...

Page 57: ...e contact your Shire Dealer Figure 22 Failure Indicator Light When the engine is started the failure indicator light will always come on for two seconds whether or not any faults exist 2 Examples Of Fault Code Light Sequences If an accelerator sensor failure is detected when the engine is started the failure indicator light will flash in a pattern of five equal flashes as shown in Figure 23 Figure...

Page 58: ...een one long flash followed by 3 short flashes as shown in Figure 24 Figure 24 EGR Valve Failure When two or more faults occur at the same time the failure indicator light will indicate all the failures one by one in the ascending order of the number of flashes 1s 3s 2s 3s When the engine is started Upper 1 flash Continuously ON ON OFF Lower 3 flashes 0 5s ...

Page 59: ...P1213 3 Mechanical Failure P1211 7 9 Engine Overspeed P0219 0 1 1 Spare Speed Sensor Failure Low Voltage P1340 4 1 2 Can Communication U0001 12 1 3 EGR Step Motor A Phase Failure Disconnection P1402 4 A Phase Failure Short Circuit P1403 3 B Phase Failure Disconnection P1412 4 B Phase Failure Short Circuit P1413 3 C Phase Failure Disconnection P1422 4 C Phase Failure Short Circuit P1423 3 D Phase F...

Page 60: ... 2 3 ECU Supply Voltage Lower Limit Error P0562 1 Upper Limit Error P0563 0 2 4 Sensor 5V Failure Low Voltage P0642 4 Failure High Voltage P0643 3 Intermittent Failure P1644 2 2 5 ECU Internal Temperature Rise Error P0634 0 3 1 Oil Pressure Lower Limit Error P1198 1 3 2 Battery Charge Lower Limit Error P1568 1 3 3 Cooling Water Temperature Error P1217 0 3 4 Air Cleaner Mechanical Failure P1101 0 3...

Page 61: ...wer Ltd 0238 0403918 sales marine power co uk HERTFORDSHIRE Lee Valley Marina 01920 870499 01920 293101 stansteadmarina vibrantpartnerships co uk Keypart Ltd 01923 276000 sales keypart com LEICESTERSHIRE Foxton Boat Services Ltd 01162 792285 foxtonboats btinternet com LONDON Lee Valley Marina 020 88061717 springfieldmarina vibrantpartnerships co uk MIDDLESEX Lindon Lewis Marine 01932 247427 servic...

Page 62: ...oats btconnect com Evesham Marina 01386 768500 info eveshammarina co uk YORKSHIRE Rodley Boat Centre 01132 576132 rodleyboatcentre msn com MONMOUTHSHIRE Castle Narrowboats 01873 830001 info castle narrowboats co uk EIRE Southshore Marina Diesel Ltd 028383 41010 info southshoremarine co uk ...

Page 63: ... Alt Belt RDG0047511 3 5kW Alternator Belt Option RDG0047600 5kW Alternator Belt Option RDG0047600 8kW Alternator Belt Option RDG0047601 Air Filter Element RDG6613 Oil Filter 129150 35170 Control Panel Standard Control Panel RDG20710110 Deluxe Control Panel RDG20710111 Travel Power 3 5kW Travel Power Alternator Belt RDG0047511 5kW Travel Power Alternator Belt RDG0047511 7 8kW Travel Power Alternat...

Page 64: ...vailable from Barrus in convenient 5 litre containers The part number is RDG6110 Diesel Fuel Additive Diesel fuel additive is available from your Shire Dealer in a handy 500ml container Part No RDG80210219 Shire Parts Book On the E P Barrus Website there is a Shire 70 Parts Book which has a more extensive list of parts available for your engine To access the Shire Parts Books on the internet type ...

Page 65: ...1105 006 I 01 Essential Requirements Standards Other normative document method Technical file Specify in more detail Mandatory standard Annex 1 B Exhaust Emissions B 1 Engine Identification RCD II 2013 53 EU B 2 Exhaust emission requirements EN ISO 8178 B 3 Durability 2013 53 EU 4 2017 Test Cycle 1 B 4 Owner s Manual ISO10240 Annex 1 C Noise Emissions See Declaration of Conformity of the craft in ...

Page 66: ...esign and construction of the engines have been applied and fulfilled as shown in Annex A of this Declaration The relevant technical documentation is compiled in accordance with part B of Annex VII of the Directive The engines also comply with Directive 2013 53 EU Recreational Craft Directive when installed in accordance with the installation instructions that accompany the engine 5 In case of a r...

Page 67: ...y and reliability of control systems Yes 3 No 3 3 The control systems are designed and constructed to withstand the intended operating stresses and external influences A fault in the hardware or software of the control system errors in the control system logic or reasonably foreseen human error during operation does not lead to hazardous situations The operation of the control systems is to be des...

Page 68: ...9 Risks of uncontrolled movements 1 4 REQUIRED CHARACTERISTICS OF GUARDS AND PROTECTIVE DEVICES 1 4 1 General requirements No No Guards to be specified and fitted by the boat builder installer 1 4 2 1 Fixed guards No No 1 4 2 2 Interlocking movable guards Not applicable By boat builder installer 1 4 2 3 Adjustable guards restricting access 1 4 3 Special requirements for protective devices 1 5 RISK...

Page 69: ...ce warning stickers are fitted on surfaces that may become hot during operation All other protection or warnings to be made by the boat builder installer 1 7 1 1 Information and information devices Yes 13 Yes 13 13 The control panel is simple to understand and use Other control measures and information on the use of the machinery is to be carried out by the boat builder installer 1 7 1 2 Warning d...

Page 70: ...to the design and construction of the engines have been applied and fulfilled as shown in Annex A of this Declaration The relevant technical documentation is compiled in accordance with part B of Annex VII of the Directive The engines also comply with Directive 2013 53 EU Recreational Craft Directive When installed in accordance with the installation instructions that accompany the engine 5 In cas...

Page 71: ...0 GMT T 44 0 1743 232200 F 44 0 1743 353584 sds morris lubricants co uk 1 4 Emergency telephone number 44 0 1743 232200 08 45 17 00 hrs GMT SECTION 2 HAZARDS IDENTIFICATION 2 1 Classification of the substance or mixture Classification 1999 45 EEC Not classified 2 2 Label elements Risk Phrases NC Not classified Safety Phrases P13 Safety data sheet available for professional user on request P14 Cont...

Page 72: ...RST AID MEASURES 4 1 Description of first aid measures General information Get medical attention if any discomfort continues Inhalation In case of inhalation of spray mist Move person into fresh air and keep at rest Get medical attention if any discomfort continues Ingestion Get medical attention if any discomfort continues Do not induce vomiting Skin contact Remove contaminated clothing immediate...

Page 73: ...ers or watercourses The product is insoluble in water and will spread on the water surface 6 3 Methods and material for containment and cleaning up Contain spillage with sand or earth Use sealed containers for reclamation or dispose of at a licenced hazardous waste collection point Avoid contact with water Spillages or uncontrolled discharges into watercourses must be IMMEDIATELY alerted to the En...

Page 74: ...f risk of splashing wear safety goggles or face shield Other Protection Use barrier creams to prevent skin contact Hygiene measures Wash promptly with soap water if skin becomes contaminated Thermal hazards Not anticipated under normal conditions of use The product is combustible if heated excessively and an ignition source is applied Environmental Exposure Controls Do not allow product to contami...

Page 75: ...ot expected to be highly toxic based on information of ingredients Based on available data the classification criteria are not met Acute Toxicity Dermal LD50 2000 mg kg Rabbit Not expected to be highly toxic based on information of ingredients Based on available data the classification criteria are not met Acute Toxicity Inhalation LC50 Not determined The product is unlikely to present any signifi...

Page 76: ...Based on available data the classification criteria are not met Not considered toxic to fish Based on available data the classification criteria are not met 12 2 Persistence and degradability The product contains mineral oil which has limited biodegradability in CEC test methods but will biodegrade slowly in aerobic water and sediments and is considered ultimately biodegradable Degradability The p...

Page 77: ...evention and Control Act 1999 Special Waste regulations 1996 Control of Pollution Oil Storage England Regulations 2001 Statutory Instruments The Chemicals Hazard Information and Packaging for Supply Regulations 2009 S I 2009 No 716 Approved Code Of Practice Safety Data Sheets for Substances and Preparations Guidance Notes Workplace Exposure Limits EH40 EU Legislation Dangerous Preparations Directi...

Page 78: ...use long term adverse effects in the aquatic environment R43 May cause sensitisation by skin contact NC Not classified R41 Risk of serious damage to eyes R51 53 Toxic to aquatic organisms may cause long term adverse effects in the aquatic environment Hazard Statements In Full H318 Causes serious eye damage H317 May cause an allergic skin reaction H413 May cause long lasting harmful effects to aqua...

Page 79: ...lier of the safety data sheet Supplier Morris Lubricants Castle Foregate Shrewsbury SY1 2EL 08 45 17 00 GMT T 44 0 1743 232200 F 44 0 1743 353584 sds morris lubricants co uk 1 4 Emergency telephone number Emergency telephone 44 0 1743 232200 08 45 17 00 hrs GMT SECTION 2 Hazards identification 2 1 Classification of the substance or mixture Classification Physical hazards Not Classified Health haza...

Page 80: ...ption of first aid measures General information Get medical attention if any discomfort continues Inhalation If spray mist has been inhaled proceed as follows Move affected person to fresh air and keep warm and at rest in a position comfortable for breathing Get medical attention if any discomfort continues Ingestion Get medical attention if any discomfort continues Do not induce vomiting Skin con...

Page 81: ...ntering drains sewers or watercourses The product is insoluble in water and will spread on the water surface 6 3 Methods and material for containment and cleaning up Methods for cleaning up Contain spillage with sand or earth Collect spillage for reclamation or disposal in sealed containers via a licensed waste contractor Avoid water contacting spilled material or leaking containers Spillages or u...

Page 82: ... 0 01 mg l Sediment Freshwater 132000 mg kg Sediment Marinewater 13200 mg kg Soil 263000 mg kg Fresh water 0 1 mg l Phenol dodecyl sulfurized carbonates calcium salts overbased DNEL Industry Dermal Short term systemic effects 80 mg kg day Industry Inhalation Short term systemic effects 167 mg m Industry Dermal Long term systemic effects 20 8 mg kg day Industry Inhalation Long term systemic effects...

Page 83: ...t be used if the airborne contamination exceeds the recommended occupational exposure limit Thermal hazards Not anticipated under normal conditions of use The product is combustible if heated excessively and an ignition source is applied Environmental exposure Do not allow product to contaminate land Controls SECTION 9 Physical and Chemical Properties 9 1 Information on basic physical and chemical...

Page 84: ...lames and other sources of ignition 10 5 Incompatible materials Materials to avoid Strong oxidising agents 10 6 Hazardous decomposition products Hazardous decomposition Oxides of carbon Oxides of nitrogen Products SECTION 11 Toxicological information 11 1 Information on toxicological effects Acute toxicity oral Notes oral LD Not expected to be highly toxic based on information of ingredients Based...

Page 85: ...ure may cause skin dryness or cracking Eye contact May cause temporary eye irritation Acute and chronic health Prolonged or repeated contact with used oil may cause serious skin diseases such as Hazards dermatitis and skin cancer SECTION 12 Ecological Information Ecotoxicity Based on available data the classification criteria are not met Not regarded as dangerous for the environment 12 1 Toxicity ...

Page 86: ...tal hazards Environmentally hazardous substance marine pollutant 14 6 Special precautions for user Not applicable 14 7 Transport in bulk according to Annex II of MARPOL73 78 and the IBC Code Transport in bulk according to Not applicable Annex II of MARPOL 73 78 and the IBC Code SECTION 15 Regulatory information 15 1 Safety health and environmental regulations legislation specific for the substance...

Page 87: ...mpt Korea KECI All the ingredients are listed or exempt China IECSC All the ingredients are listed or exempt Philippines PICCS All the ingredients are listed or exempt New Zealand NZIOC All the ingredients are listed or exempt SECTION 16 Other information Revision comments NOTE Lines within the margin indicate significant changes from the previous revision Revision date 11 11 2015 Revision 1 SDS n...

Page 88: ...et Supplier Morris Lubricants Castle Foregate Shrewsbury SY1 2EL 08 45 17 00 GMT T 44 0 1743 232200 F 44 0 1743 353584 sds morris lubricants co uk 1 4 Emergency telephone number Emergency telephone 44 0 1743 232200 08 45 17 00 hrs GMT SECTION 2 Hazards identification 2 1 Classification of the substance or mixture Classification Physical hazards Not Classified Health hazards Not Classified Environm...

Page 89: ...f any discomfort continues Inhalation If spray mist has been inhaled proceed as follows Move affected person to fresh air and keep warm and at rest in a position comfortable for breathing Get medical attention if any discomfort continues Ingestion Get medical attention if any discomfort continues Do not induce vomiting Skin contact Remove contaminated clothing immediately and wash skin with soap a...

Page 90: ...ntering drains sewers or watercourses The product is insoluble in water and will spread on the water surface 6 3 Methods and material for containment and cleaning up Methods for cleaning up Contain spillage with sand or earth Collect spillage for reclamation or disposal in sealed containers via a licensed waste contractor Avoid water contacting spilled material or leaking containers Spillages or u...

Page 91: ...otection Eyewear complying with an approved standard should be worn if a risk assessment indicates eye contact is possible The following protection should be worn Chemical splash goggles or face shield Hand protection The most suitable glove should be chosen in consultation with the glove supplier manufacturer who can provide information about the breakthrough time of the glove material Other skin...

Page 92: ...ising properties The mixture itself has not been tested but none of the ingredient substances meet the criteria for classification as oxidising 9 2 Other information Volatile organic compound The product is a complex mixture the majority of which would not be classed as a VOC However it cannot be discounted that trace or low levels of VOC s may be present SECTION 10 Stability and reactivity 10 1 R...

Page 93: ...red to be carcinogenic under IARC All of the oils in this product have been demonstrated to contain less than 3 extractables by the IP346 test Reproductive toxicity Reproductive toxicity fertility No data available to suggest the product will cause reproductive toxicity Specific target organ toxicity single exposure STOT single exposure Based on available data the classification criteria are not m...

Page 94: ...ential Bioaccumulative potential Bioaccumulation is unlikely to be significant because of the low water solubility of this product Partition coefficient Not determined log Kow 7 The above figure is typical of mineral oil 12 4 Mobility in soil Mobility The product is non volatile The product is insoluble in water and will spread on the water surface Henry s law constant Not determined 12 5 Results ...

Page 95: ...009 No 716 EU legislation Dangerous Preparations Directive 1999 45 EC Dangerous Substances Directive 67 548 EEC Regulation EC No 1907 2006 of the European Parliament and of the Council of 18 December 2006 concerning the Registration Evaluation Authorisation and Restriction of Chemicals REACH as amended Regulation EC No 1272 2008 of the European Parliament and of the Council of 16 December 2008 on ...

Page 96: ...uses serious eye irritation This information relates only to the specific material designated and may not be valid for such material used in combination with any other materials or in any process Such information is to the best of the company s knowledge and belief accurate and reliable as of the date indicated However no warranty guarantee or representation is made to its accuracy reliability or ...

Page 97: ...ission of Boat and Hand Over to Customer Refer to the Installation Check List Page in this Manual Date Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Please refer to Owner s Manual for service intervals PDI 1st 2nd 3rd 4th 5th 6th ...

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