Barrus SHIRE 14 130 WB Manual Download

Page: 49 / 50

RDG603A11 - Issue 8 - Shire 14 70, 85 & 130 WB Owners

Manual Page 49 of 50

WEST MIDLANDS

Stephen Goldsbrough Boats

01564 778210

[email protected]

WILTSHIRE

Foxhangers Marine

01380 828795

[email protected]

WORCESTERSHIRE J L Pinder & Son

01527 876438

[email protected]

Starline Narrowboats

01684 874774

[email protected]

YORKSHIRE

Rodley Boat Centre

01132 576132

[email protected]

MONMOUTHSHIRE

Castle Narrowboats

01873 830001

[email protected]

EIRE

Dun Laoghaire Marine Services

00353 12104776

[email protected]

EIRE

O’Sullivans Marine

003536 67124524

[email protected]

Summary of Contents for SHIRE 14 130 WB

Page 1: ...ox Manual optional VDO Travel Power Manual Note there may be several optional extras or alternative components that might be fitted to an engine that are not shown in this book Enter your engine identification details in the spaces provided above E P BARRUS LIMITED Launton Road Bicester Oxfordshire OX26 4UR Tel 01869 363636 Fax 01869 363610 www barrus co uk ...

Page 2: ...document method Technical file Specify in more detail Mandatory standard Annex 1 B Exhaust Emissions B 1 Engine Identification B 2 Exhaust emission requirements EN ISO 8178 1 1996 B 3 Durability B 4 Owners Manual Annex 1 C Noise Emissions See Declaration of Conformity of the craft in which the engine s has have been installed This declaration of conformity is issued under the sole responsibility o...

Page 3: ...ive document method Technical file Specify in more detail Mandatory standard Annex 1 B Exhaust Emissions B 1 Engine Identification B 2 Exhaust emission requirements EN ISO 8178 1 1996 B 3 Durability B 4 Owners Manual Annex 1 C Noise Emissions See Declaration of Conformity of the craft in which the engine s has have been installed This declaration of conformity is issued under the sole responsibili...

Page 4: ...ge for three 3 years or 2000 hours which ever occurs first for commercial users from the date of warranty registration The repair or replacement of parts or the performance of service under this warranty does not extend the life of this warranty beyond its original expiry date PRM gearboxes are covered by a two 2 year warranty To ensure that you have been registered for your warranty please ask yo...

Page 5: ...consistent with the recommended operation duty cycle section of the Owners Manual accident submersion improper installation proper installation specification and techniques are set forth in the Operations and First time running sections in this manual use of an accessory or part not manufactured or sold by us or alteration or removal of parts Expenses related to crane out launch towing storage tel...

Page 6: ...nes 21 16 Control Panel 22 17 Seawater Strainer 23 16 Exhaust System 23 17 Hydraulic Drive Transmissions 24 18 Hydraulic Pump Drive Shire 70 24 19 Installation Check list 25 SECTION 4 OPERATION 26 1 Starting The Engine For The First Time 26 2 Starting Procedure 26 3 Stopping Procedure 26 4 Refuelling 26 5 Diesel Fuel Additive 27 6 Exhaust Back Pressure 27 SECTION 5 SERVICE PROCEDURE 28 1 Engine Oi...

Page 7: ...EDULE 39 SECTION 8 WIRING DIAGRAMS 41 1 Engine Wiring Diagram Shire 70 WB 41 2 Engine Wiring Diagram Shire 85 130 WB 42 3 Deluxe Control Panel Wiring Diagram 43 4 RDG20710111 Deluxe Control Panel 44 5 VDO 8kW Wiring diagram and overall dimensions 45 6 5kW VDO Travel Power System 46 SECTION 9 AFTERLIFE RECYCLING 47 SECTION 10 DEALER LIST 48 SERVICE RECORD CARD 50 ...

Page 8: ... operation until it is integrated into the boat as a whole No person should be in the engine compartment whilst the engine is running 4 Exhaust System Exhaust gases may have temperatures as high as 650oc and contain elements which are harmful if ingested It is therefore essential that exhaust systems are gas tight and lagged to prevent accidental burning 5 Launching and Lifting Boats Care must be ...

Page 9: ...g the battery remove the earth lead FIRST and re connect it last If charging the battery ensure that the charger is switched off before connecting and disconnecting Do not tip the battery on its side Please see label on battery or manufacturer s instructions for specific information ...

Page 10: ...he brass plate on top of the engine rocker cover and stamped to the crankcase above the starter motor An example of the engine identification plate is as follows Figure 2 1 Engine Identification Badge Note There are a number of optional extras that may be fitted to an engine for particular customer s engine that are not listed here A list of common item service part numbers can be found in Shire s...

Page 11: ...es placed in the airflows and generally an increase of 25 in area is sufficient to overcome any restriction problems 2 Engine Beds These should be a minimum of 10mm thick and extended rearward and be welded to the hull and forward to the bulkhead There must be webs or gussets welded in place to prevent flexing They may be steel or stainless steel glassed into a GRP hull 3 Pressurised Water Header ...

Page 12: ...ter hose tail left side of tank should be connected to the top of the engine This is the air bleed The larger internal diameter hose tail right side of tank should be connected to the lower pipe on the engine circled left This is the water fill Figure 3 2 Shire 85 WB Header Tank Connections Crank mounted pump ...

Page 13: ...ate propeller 5 Engine Anti Vibration Mounts Ensure that the engine feet do not end up at the top of the thread on the engine mounts this puts undue pressure on them and can result in excessive engine movement and premature mount failure Mount the engine using the steel packing plates supplied under the engine mounts RDG3906 see general arrangement drawings Ensure that the engine has been installe...

Page 14: ... rail Note this procedure is only possible on non VDO travel power engines and may result in a very slight increase in vibration The anti vibration mounts have a small number stamped in to them a Shire 70 WB has 45 and Shire 85 130 WB has 55 6 Engine Mount Installation Figure 3 4 Correct Anti Vibration Mount Installation Care should taken to install mounts parallel to the engine rails with the was...

Page 15: ...RDG603A11 Issue 8 Shire 14 70 85 130 WB Owners Manual Page 15 of 50 Figure 3 5 Correct Anti Vibration Mount Installation ...

Page 16: ...rst month and annually thereafter If the engine is out of alignment it will result in excessive vibration and possible damage to the stern tube and propeller shaft Boats that are fitted with fully flexible drive couplings should still have the engine and shaft alignment as close as possible A dummy shaft may be required for this purpose Note some types of flexible shaft couplings require the input...

Page 17: ...warning label attached to the harness to remind you of this Connect the wiring extension harness multi plug to the panel plug and the other end to the engine Connect the start battery positive cable to the engine starter motor solenoid terminal Starter motor battery cable size to be a minimum of 50mm2 Twin Alternators Shire 70 WB Connect the domestic battery positive cable to the 240A alternator P...

Page 18: ...t is correctly seated in the pulley Replace seawater pump if required Re tension the belt as above Note Some engines maybe fitted with a side mounted belt driven seawater pump Similar belt tightening procedure will apply for this 9 Electrical Options If the engine is fitted with the optional VDO travel power system refer to the manual supplied with it for correct wiring control box installation an...

Page 19: ...main fuel tank via supply and return lines Ensure that they are connected the correct way around Shire 70 WB connect the inlet to the electric fuel pump inlet hose Shire 85 130 WB connect to the inlet to the primary fuel filter inlet hose The fuel supply and return hoses are fitted with 10mm 3 8 hose tails The engine hoses should have sufficient slack to absorb engine movement without placing stra...

Page 20: ...ted to fill the calorifier system and displace air After running the engine for the first time monitor the water level frequently as trapped air bubbles may be expelled Top up the system as necessary Fill the skin tank via the inlet hose connection or filler plug if fitted 13 Calorifier optional The temperature of coolant flowing to the calorifier from the engine can be between 85 C 90 C A blender...

Page 21: ... neutral position and the speed control to idle 15 Domestic Battery Bank with optional Twin Alternator Engines Domestic battery banks that are too large create excessive loads on the domestic alternator Alternators running at maximum output for prolonged periods of time will eventually fail alternators that fail due to the battery bank being over the maximum recommended size will not be covered by...

Page 22: ...panel engine tachometer is supplied already calibrated to measure correct engine speed if a new control panel tachometer or alternative alternator is fitted the tacho will require re calibrating Control Panel Calibration Procedure Connect control panel plug to engine wiring loom plug Turn ignition on do not start engine Press and hold black button on rear of tacho until H appears on the digital di...

Page 23: ...er A bulkhead mounted seawater strainer or similar is not supplied with the engine we recommend that one is fitted between the seawater inlet seacock and the sea water pump inlet The size of the Inlet and connections are Shire 70WB 32mm Shire 85WB 32mm crank driven pump Shire 85WB 45mm belt driven pump Shire 130WB 45mm 16 Exhaust System The exhaust outlet size on the engine is 1 1 2 BSP female The...

Page 24: ...to account Maximum engine power High ambient summer air temperature Summer River Canal Sea temperature No additional restriction to engine coolant flow is present Skin tanks will also need to be increased by approx 10 to accommodate the additional heat dissipation required Oil coolers should be installed in the seawater cooling system after the engine not before Coolers that are installed before t...

Page 25: ...ank Check level of coolant in header tank and correct ratio of antifreeze to water All air has been bled from skin tank calorifier and pipework Engine and gearbox oil levels are as specified Throttle and gear cables correctly adjusted and operating smoothly All pipework and cabling supported and not chaffing slack to allow movement of engine Confirm engine control panel gauges and warning lights a...

Page 26: ...e than 15 seconds Immediately on engine start release key Key will return to first position on The warning buzzer will stop and on the deluxe panel the oil pressure gauge will show an oil pressure of 3 4 bar 44 58 psi Should any warning light fail to go out or there is no reading on the oil pressure gauge the buzzer will continue sounding In this case stop the engine immediately and check the rele...

Page 27: ...eliable operation without the cost and inconvenience of expensive breakdowns due to poor quality fuel It has also been found that improvements in fuel consumption and startability are an added benefit of using this product Diesel fuel additive is available from your Shanks or Shire dealer in a handy 375 ml container part number RDG80210219 6 Exhaust Back Pressure Use 100 mm ID suitable machine fle...

Page 28: ...atch the small amount of oil that will escape Using a filter removal tool slacken the filter from the engine block in an anti clockwise direction remove the tool and spin off the filter Lightly oil the new filter O ring seal and install the filter onto the engine Spin on in a clockwise direction and finally tighten by hand only as firmly as you can Refill the sump using the oil filler cap in the r...

Page 29: ...n smoke increased fuel consumption and ultimately engine damage To fit the new element slide the open end of the filter element into the main body gently push the element home until fully seated Refit the end cover 3 Gearbox Oil Change CAUTION WEAR DISPOSABLE GLOVES AND BEWARE OF HOT OIL AND GEARBOX CASING REMOVE THE IGNITION KEY BEFORE WORKING IN ENGINE COMPARTMENT Change the gearbox oil while it...

Page 30: ...due regard for the environment and take to your local waste oil disposal point Do not allow oil or contaminated parts enter the inland waterway system 5 Primary Fuel Filter Water Drain CAUTION WEAR DISPOSABLE GLOVES REMOVE THE IGNITION KEY BEFORE WORKING IN ENGINE COMPARTMENT Place a small drain bowl under the fuel filter water separator drainpipe and loosen the drain screw located on the bottom o...

Page 31: ...tray under the filter body Unscrew and remove the filter Remove metal water drain screw from old filter and refit onto new filter element The plastic drain screw does not comply with the British Waterways Boat Safety Scheme Smear some clean engine oil onto the filter rubber gasket sealing face Fit the new filter and tighten by hand Turn the main boat fuel supply tap back on 7 Secondary Fuel Filter...

Page 32: ...nd 50 ethylene glycol based anti freeze through the expansion tank filler cap Do not use water only to top up as this weakens the coolant mix reducing the level of frost protection and anti corrosion protection of the coolant 10 Belt Adjustment CAUTION REMOVE THE IGNITION KEY BEFORE WORKING IN ENGINE COMPARTMENT Depress the longest run of the drive belt to be checked If the travel exceeds 15 20mm ...

Page 33: ...ted with non standard optional alternators which may not have the standard belts listed Make a note of the belt sizes on delivery Loosen the top adjuster bolts and the lower mounting pivot nut and bolt Push the alternator towards the engine to loosen the belt Remove the belt Hold the belt in position over the top alternator pulley rotate the engine if required by hand to guide the new belt into th...

Page 34: ...This can be gently removed by pulling off the wires unscrewing the nut and pulling out the bulb housing from the panel 2 To replace any gauge a The gauges are accessible from rear of the panel Unplug the wire connectors unscrew and pull the gauge out from the panel 3 Periodically squirt a lubricant in to the key switch slot with key removed a lubricant such as WD40 with silicon other lubricants ar...

Page 35: ...e Replace the impeller Replace the cover plate gasket if damaged Replace any other worn components as necessary 16 Engine Heat Exchanger Tube Stack Flushing When the engine is cold drain the water from the engine block drain screw is located behind the heat exchanger Drain water from the heat exchanger the drain plug is in the bottom of the heat exchanger end cap Disconnect pipes and hoses from en...

Page 36: ...ng circuit components because of water freezing ensure all seawater or raw water is drained from the system Alternatively run neat anti freeze through the seawater pump inlet to protect the system Ensure that the anti freeze is drained before starting the engine the next season to ensure that it does not get into the marine environment Dispose of correctly ...

Page 37: ...130 WB Spare Part Description Part No Primary Fuel Filter Element RDG9188346 Shire 85WB Engine Fuel Filter Element RE62418 Shire 130WB Engine Fuel Filter Element RE60021 Inner Air Filter Element RDG6651 Outer Air Filter Element RDG6650 Oil Filter RE504836 Engine Oil VC83070 020 20 litre container 230V 3 5kW Alternator Belt Travelpower RDG0047581 230V 5kW Alternator Belt Travelpower RDG6816 230V 8k...

Page 38: ...Camshaft Driven Seawater Pump RDG907A7 Raw Water Pump Impeller for Front Camshaft Mounted Pump Option on 70 WB RDG010A4 Fuses The electrical system is fitted with three or four blade type fuses Control Panel supply 15A RDG3245 Engine stop control system 40A RDG3246 Engine start control system 20A RDG1152 Control panel live 15A RDG3245 Shire 70 WB only ...

Page 39: ... for further information Check Change Notes Engine Oil Daily level Every 250 hours Or 12 Months First change after 100 hours Gearbox Oil Daily level Every 250 hours Or 12 Months First change after 25 hours Coolant Level Daily level Every 24 months Diesel Fuel Filter Every 500 hours Or 12 Months Drain water every 50 hours or monthly Air Filter Element 100 Hours 24 Months 500 hours sooner if require...

Page 40: ...This is not a suitable grade for Shire 85 130 WB Engine oil for Shire 85 130 WB is available from Barrus in 20 litre containers part number VC83070 020 Failure to use John Deere approved oils and coolants will invalidate any warranty John Deere Cool guard engine coolant is also available from Barrus part number EPH76215 020 Diesel fuel additive is available from your Shanks or Shire dealer in a ha...

Page 41: ...SECTION 8 Wiring Diagrams 1 Engine Wiring Diagram Shire 70 WB ...

Page 42: ...RDG603A11 Issue 8 Shire 14 70 85 130 WB Owners Manual Page 42 of 50 2 Engine Wiring Diagram Shire 85 130 WB ...

Page 43: ...RDG603A11 Issue 8 Shire 14 70 85 130 WB Owners Manual Page 43 of 50 3 Deluxe Control Panel Wiring Diagram ...

Page 44: ...Light Optional Additional Alternator Charge Light Oil Pressure Warning Light Water Temperature Warning Light Glow Plug Light Optional Key Flap Ignition Switch Water Temperature Gauge Hour Meter Tachometer 50 120A Alternator Voltage Output Gauge Oil Pressure Gauge ...

Page 45: ...reen White Note All conductors have a 5A current rating 2 1 Black Red Connects to existing Engine Loom Here View from back of plug Converter side 1 2 4 3 1 3 2 4 Blue Red Black 3 1 2 4 White Black Red White The above diagram shows 12 24 Volt part of the wiring for the 7kW VDO Travel Power system For the 230 Volt wiring diagram please refer to the VDO Travel Power manual Shire 70 WB Front view of a...

Page 46: ...ravel Power System This unit is excited by a 12v ignition operated supply the travel power installer can wire to a convenient plug on the existing loom for this purpose When the 12v relay RDG1396 is placed into the spare relay holder on the engine the black two way plug is energised when the ignition is turned on The wire colours in the plug are Black Earth Red Live 400 ...

Page 47: ...waterways or the environment Contact local recycling centres or garages or check their websites to find out whether they take or recycle engine fluids If they don t they may be able to direct you to your nearest drop off point depending on the volume Recycle your coolant oil fuel in distinct well sealed containers that are clearly labelled Waste Electrical Electronic Equipment WEEE and Battery rec...

Page 48: ...8 info marine power co uk HEREFORDSHIRE Starline Marine 01684 593443 narrowboats starline demon co uk HERTFORDSHIRE P S Marine 01923 248372 pandsmarinellp gmail com LANCASHIRE British Waterways 01257 481054 emmalene foster bwml co uk LEICESTERSHIRE Foxton Boat Services Ltd 01162 792285 tony foxton boats freeserve co uk LONDON De La Hunty Marine 02089 792121 delahuntymarine btinternet com NORFOLK F...

Page 49: ...STERSHIRE J L Pinder Son 01527 876438 sales jlpinderandsons co uk Starline Narrowboats 01684 874774 narrowboats starline demon co uk YORKSHIRE Rodley Boat Centre 01132 576132 John snowdenz ntlworld com MONMOUTHSHIRE Castle Narrowboats 01873 830001 castlenarrowboats btinternet com EIRE Dun Laoghaire Marine Services 00353 12104776 info dlms ie EIRE O Sullivans Marine 003536 67124524 brian sulliansma...

Page 50: ...tamp Commission of Boat and Hand Over to Customer Refer to the Installation Check List Page in this Manual Date Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Please refer to Owner s Manual for service intervals PDI 1st 2nd 3rd 4th 5th 6th ...

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