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B-4.4) Direct Burial Cable with Conduit Coupling
(Combination Cover):

Backfill and compact to a convenient level to work around
top of basin. To install an 

OPTIONAL

 conduit coupling (see

Figure 10 & 11).
1. Feed the cables up through the appropriate holes on 

the new insert.

The holes are labeled "DB" (Direct Burial Cable), 

"PP" (Pump Power), "PC" (Pump Control - SGV Units Only)

and "LC" (Level Control).

Make sure at this point, that all of the cables will be long

enough to reach their connection points in the panel while

still having enough room to remove the insert from 

the basin.

2. Looking at the color-coded diagram on the lable 

attached to the panel, slide the appropriate color-coded
friction ring, color-coded gromment, second color-coded
friction ring and gland nut over the cable. Loosely thread 
the gland nut into the gland molded into the insert so that 
the cable will still move in the assembly.

3. Feed the cord through the appropriate cord grip on the

control panel making sure that the rubber grommet is
installed in the grip.

The cable jacket should be visible from inside the control

panel to insure that the grommet is not sealing on individual

wire strands.

Care should be taken to make sure there are no slits or

damage on the cable jacket where the cord grip is sealing.

4. Tighten the control panel grips to 1/4 turn past hand tight

using a pair of channel locks. After tightening the grip, 
make sure the retaining nut for the grip on the inside of 
the panel is tight.

5.  Tighten the gland nuts per the instructions on the 

control panel label (3 turns past finger tight).

6. Reference the Control Panel manual for panel wiring

details.

After the coupling has been installed, run the direct burial cable
through the coupling and into the grommet labeled "DB" in the
insert. Reference the lable on top of the control panel to locate
the correct grip in the control panel to put the wire into. 

Leave

enough cable inside the panel to reach all connection
points. Tighten the grips leaving enough slack between
the basin wall and the insert to remove the insert completel
off the basin.

B-5) Backfill:

Finish backfill and compaction. (see Figure 12). Place at least
4 inches and preferably 6 inches of aggregate in layers around
the entire periphery of the basin in the ground, being careful
not to damage or loosen any connections. 

CAUTION !

IN FREEZING CONDITIONS BACKFILL MUST BE DRY

AND FREE OF ICE.

DO NOT

 use backfill materials other than those specified

above. In areas where specified materials are not available
contact Barnes Pumps, Inc. for information on approved
alternate materials.

The basin warranty is automatically voided if other than
approved bed and backfill materials are employed without
advance written approval.

B-6) PUMP INSTALLATION:

First attach lifting rope or chain to the pump (See Figure 13).
Remove basin cover or open access door. Record Pump
Model, Part and Serial numbers in Start-Up manual and on
User Guide. Rotate pump impeller by hand and then lower
pump and movable assembly, utilizing the lifting chain or rope,
down the rail slowly, 

(DO NOT DROP)! 

Observe OSHA

recommendations when installing and removing pump.

CAUTION !

RISK OF ELECTRICAL SHOCK. DO NOT LOWER PUMP

BY THE POWER CORD.

Figure 12

Figure 13

Rope or Chain

9

Summary of Contents for UltraGRIND

Page 1: ...Inc constant product improvement program product changes may occur As such Crane Pumps Systems Inc reserves the right to change product without prior written notification 420 Third Street P O Box 603...

Page 2: ...plex w Moist Temp 200 230V 1Ph 200 230 460V 3Ph Fig 17 14 SGV Simplex w Temp 5HP 200 230V 1Ph Fig 18 15 SGV Simplex w Moist Temp 5HP 200 230V 1Ph Fig 19 16 SGV Duplex 200 230V 1Ph 200 230 460V 3Ph Fig...

Page 3: ...es UltraGRIND grinder pump station The basin collects all wastewater from the house The solids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generat...

Page 4: ...rvicing 18 Only qualified personnel should install operate and repair pump 19 Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected 20 Do not pump hazardous m...

Page 5: ...the bottom of the basin and reach a compaction of 85 Standard Proctor Density See Figure 1 GRAVEL SPECIFICATION 1 A naturally rounded aggregate is required clean and free flowing with particle size n...

Page 6: ...Adapter or Caulking hub may be used in place of the flexible pipe fitting see Sections B 3 2 and B 3 3 TABLE For FIGURE 5 24 30 DIA Simplex Basin Angle A Should Be Between 30 60 36 And Larger Simplex...

Page 7: ...y line near the sanitary main by others A flexible pipe coupling Optional or ordered separately should also be installed at the basin The check valve should be of a flap style able to operate in a hor...

Page 8: ...direct burial cable through the coupling and into the junction box and tighten the grips on the box It is important to leave enough cable slack between the junction box and basin wall to allow the co...

Page 9: ...on the control panel label 3 turns past finger tight 6 Reference the Control Panel manual for panel wiring details After the coupling has been installed run the direct burial cable through the couplin...

Page 10: ...only cord locations cables color codes and junction box design may vary B Black OR Orange or BL Blue R Red G Green W White To make wire connections use the appropriate size wire nut B 8 LEVEL CONTROLS...

Page 11: ...n configuration This number is used for ordering and obtaining information C 3 MODEL NUMBER This designation consists of numbers and letters which represent the diameter depth and design This number i...

Page 12: ...place DBC Power 1 2 0 375 0 437 with 1 2 0 437 0 500 Standard 17 20 104049 Simplex 094687 Duplex SGV5002L SGV5022L Temp 6 4 1 010 8 4 0 780 14 2 0 530 Standard Using Extra Grommet 077843V 18 20 102736...

Page 13: ...e Control cable may not be used on all models FIGURE 16 Do to Direct Burial Cable availability a larger quantity of wires in the cable may be used and then removing those wires not being used DIRECT B...

Page 14: ...1Phase Control cable may not be used on all models FIGURE 17 Do to Direct Burial Cable availability a larger quantity of wires in the cable may be used and then removing those wires not being used DI...

Page 15: ...le Temp 5HP 1Phase w Temp Control cable may not be used on all models FIGURE 18 Do to Direct Burial Cable availability a larger quantity of wires in the cable may be used and then removing those wires...

Page 16: ...st Temp 5HP 1Phase w Moist Temp Control cable may not be used on all models FIGURE 19 Do to Direct Burial Cable availability a larger quantity of wires in the cable may be used and then removing those...

Page 17: ...ts and Two Control Cables Control Cables may not be used on all Pump Models FIGURE 20 Do to Direct Burial Cable availability a larger quantity of wires in the cable may be used and then removing those...

Page 18: ...e Pump Power Cable and 3 Floats FIGURE 21 Do to Direct Burial Cable availability a larger quantity of wires in the cable may be used and then removing those wires not being used DIRECT BURIAL CABLE CO...

Page 19: ...re Pump Power Cables and 4 Floats FIGURE 22 Do to Direct Burial Cable availability a larger quantity of wires in the cable may be used and then removing those wires not being used DIRECT BURIAL CABLE...

Page 20: ...Convertable Cover with Insert Convertable Cover Simplex System 20...

Page 21: ...5115 2 00 NPT PVC 089873 7 1 Nipple 24 30 Dia Basin 1 25 x Close NPT Stainless 075476 1 25 NPT x Close PVC 093925 Nipple 30 Dia Basin 2 00 NPT x Close Stainless 075478 2 00 NPT x Close PVC 093927 Nipp...

Page 22: ...pth 086242 108 Basin Depth 086244 120 Basin Depth 086246 132 Basin Depth 086248 144 Basin Depth 086250 156 Basin Depth 086252 24 2 Brace Right Stainless 24 Dia Basin 094944 30 Dia Basin 094945 36 Dia...

Page 23: ...Duplex System 23...

Page 24: ...l 48 Basin Depth 093980 60 Basin Depth 086236 72 Basin Depth 086238 84 Basin Depth 086240 90 Basin Depth 086241 96 Basin Depth 086242 108 Basin Depth 086244 120 Basin Depth 086246 132 Basin Depth 0862...

Page 25: ...1 Pipe Nipple 1 25 NPT x Close Stainless 075476 1 25 NPT x 1 62 Lg PVC 094914 2 NPT x Close Stainless 075478 2 NPT x Close PVC 093927 40 1 Vent Flange 2 026210A 41 6 Strain Relief Cable Grips STD Elec...

Page 26: ...NPT x 3 Lg Stainless 094903 2 50 NPT x 3 Lg PVC 094907 Pipe Nipple 48 Dia Basin 1 25 NPT x 8 50 Lg Stainless 094923 1 25 NPT x 6 Lg PVC 103473 2 50 NPT x 6 50 Lg Stainless 098413 2 50 NPT x 5 50 Lg PV...

Page 27: ...ial cable Volts rated 600V continuous use at 90C dry and 75C wet Cable to meet requirements of UL83 for THHN or THWN Jacket to be printed or indented size and number of conductors THHN or THWN TFFN ty...

Page 28: ...9 36 x 96 423 4 36 x 108 476 3 36 x 120 529 2 36 x 132 581 7 36 x 144 634 6 36 x 150 661 0 42 x 48 287 9 60 0 131 9 155 9 72 0 42 x 60 359 8 42 x 72 431 8 42 x 78 467 8 42 x 84 503 8 42 x 90 539 8 42...

Page 29: ...25 5 36 x 108 63 68 4011 9 28 7 36 x 120 70 75 4457 5 31 8 36 x 132 77 77 4899 7 35 0 36 x 144 85 00 5348 7 38 2 36 x 150 88 37 5567 7 39 8 42 x 48 38 49 2425 0 17 3 42 x 60 48 11 3030 6 21 6 42 x 72...

Page 30: ...f the warranty contact your local Crane Pumps Systems Inc Distributor RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTO...

Page 31: ...ld testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control RECOMMENDATIONS FOR SPECIAL...

Page 32: ...Barnes Pressure Sewer Systems Piqua Ohio...

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