Barnes 4SE-DS series Installation And Operation Manual Download Page 3

3

Please Read This Before Installing Or Operating Pump. 
This information is provided for 

SAFETY and to PREVENT 

EQUIPMENT PROBLEMS

. To help recognize this information, 

observe the following symbols:

IMPORTANT!

 Warns about hazards that can result 

in personal injury or Indicates factors concerned with 
assembly, installation, operation, or maintenance which 
could result in damage to the machine or equipment if 
ignored.

CAUTION !

 Warns about hazards that can or will cause minor 

personal injury or property damage if ignored. Used with symbols 
below.

WARNING !

  Warns about hazards that can or will cause serious 

personal injury, death, or major property damage if ignored. Used 
with symbols below.

Only qualifi ed personnel should install, operate and repair 
pump. Any wiring of pumps should be performed by a qualifi ed 
electrician.  

WARNING ! -

 To reduce risk of electrical shock, pumps 

and control panels must be properly grounded in 
accordance with the National Electric Code (NEC) or the 
Canadian Electrical Code (CEC) and all applicable state, 
province, local codes and ordinances. 

WARNING! -

 To reduce risk of electrical shock, always 

disconnect the pump from the power source before 
handling or servicing. Lock out power and tag.

WARNING!

 Operation against a closed 

discharge valve will cause premature bearing 
and seal failure on any pump, and on end 
suction and self priming pump the heat build 

may cause the generation of steam with resulting dangerous 
pressures. It is recommended that a high case temperature 
switch or pressure relief valve be installed on the pump body.

CAUTION !

 Never operate a pump with a plug-in  type 

power cord without a ground fault  circuit interrupter.

CAUTION! 

Pumps build up heat and pressure 

during operation-allow time for pumps to cool 
before handling or servicing. 

WARNING!

 - 

DO NOT

 pump hazardous materials 

(fl ammable, caustic, etc.) unless the pump is specifi cally 
designed and designated to handle them.

Do not block or restrict discharge hose, as discharge 
hose may whip under pressure. 

WARNING! - DO NOT

 wear loose clothing that may 

become entangled in the impeller or other moving parts. 

WARNING! - 

Keep clear of suction and discharge 

openings. 

DO NOT

 insert fi ngers in pump with power 

connected.

Always wear eye protection when working on pumps.

Make sure lifting handles are securely fastened each 
time before lifting. 

DO NOT

 operate pump without 

safety devices in place. Always replace safety devices 
that have been removed during service or repair. 
Secure the pump in its operating position so it can not 
tip over, fall or slide.

DO NOT

 exceed manufacturers recommendation for 

maximum performance, as this could cause the motor 
to overheat.

DO NOT

 remove cord and strain relief. Do not connect 

conduit to pump.

WARNING!

 Cable should be protected at all times to 

avoid punctures, cut, bruises and abrasions - inspect 
frequently. Never handle connected power cords with 
wet hands.

WARNING!

 To reduce risk of electrical shock, all wiring 

and junction connections should be made per the NEC 
or CEC and applicable state or province and local 
codes. Requirements may vary depending on usage 
and location.

WARNING!

 Submersible Pumps are not approved for 

use in swimming pools, recreational water installations, 
decorative fountains or any installation where human 
contact with the pumped fl uid is common.

WARNING! 

Products Returned Must Be Cleaned, 

Sanitized, Or Decontaminated As Necessary Prior 
To Shipment, To Insure That Employees Will Not Be 
Exposed To Health Hazards In Handling Said Material. 
All Applicable Laws And Regulations Shall Apply.

 

Bronze/brass and bronze/brass fi tted pumps may 
contain lead levels higher than considered safe for 
potable water systems. Lead is know to cause cancer 
and birth defects or other reproductive harm.Various 
government agencies have determined that leaded 
copper alloys should not be used in potable water 
applications. For non-leaded copper alloy materials of 
construction, please contact factory. 

IMPORTANT! -

 Crane Pumps & Systems, Inc. is not 

responsible for losses, injury, or death resulting from a 
failure to observe these safety precautions, misuse or 
abuse of pumps or equipment.

SAFETY FIRST!

Hazardous fl uids can 
cause fi re or explo-
sions, burnes or death 
could result.

Extremely hot - Severe 
burnes can occur on contact.

Biohazard can cause 
serious personal injury.

Hazardous fl uids can Hazard-
ous pressure, eruptions or ex-
plosions could cause personal 
injury or property damage.

Rotating machinery
Amputation or severe 
laceration can result.

Hazardous voltage can 
shock, burn or cause death.

Summary of Contents for 4SE-DS series

Page 1: ...product improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written noti cation 420 Third Street 83 West Drive Bramton Piqua O...

Page 2: ...7 DOUBLE SEAL CROSS SECTION Fig 17 18 DOUBLE SEAL EXPLODED VIEW Fig 18 19 PARTS LIST 20 22 RETURNED GOODS POLICY 23 WARRANTY 24 START UP REPORT 25 26 WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT...

Page 3: ...insert ngers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety d...

Page 4: ...l Filled Squirrel Cage Induction Insulation Class B SINGLE PHASE Permanent Split Capacitor PSC Includes overload protection in motor THREE PHASE 200 240 480 is Tri voltage motor 600V Requires overload...

Page 5: ...out vanes on Back side Dynamically balanced ISO G6 3 Material Cast Iron ASTM A 48 Class 30 SHAFT 416 Stainless Steel SQUARE RINGS Buna N HARDWARE 300 Series Stainless Steel PAINT Air dry enamel top co...

Page 6: ...n or basin shall be vented in accordance with local plumbing codes This pump is designed to pump sewage ef uent or other nonexplosive or noncorrosive wastewater and shall NOT be installed in locations...

Page 7: ...ntinuous Amperes Inrush Amperes 110 120 3 00 30 0 220 240 1 50 15 0 440 480 0 75 7 5 600 0 60 6 0 C 4 3 Moisture Sensors DS Models Optional A normally open N O detector is installed in the pump seal c...

Page 8: ...1 13 7 15 4 14 4 SOW 0 570 14 5 5 49 6 28 4SE1944DS 1 9 480 3 60 1750 B 2 5 7 7 14 4 SOW 0 570 14 5 21 96 24 51 4SE1954DS 1 9 600 3 60 1750 C 1 9 7 2 14 4 SOW 0 570 14 5 34 36 35 60 Winding Resistanc...

Page 9: ...e gauge assembly and tighten into hole see Figure 3 Pressurize motor housing to 10 P S I Use soap solution around the sealed areas above the oil level and inspect joints for air bubbles For sealed are...

Page 10: ...ation disassemble volute and impeller as outlined in paragraph F 2 1 If further repair is required remove retaining ring 28d spring 28c and rotating member 28b from shaft see Figures 5 6 Examine all s...

Page 11: ...tor and Bearing Service F 4 1 Disassembly and Inspection To examine or replace the motor 7 capacitor 9 single phase units controls 56 optional and bearing 25 drain oil from motor as outlined in paragr...

Page 12: ...ce department Bearings When replacing bearing be careful not to damage the rotor or shaft threads Clean the shaft thoroughly Press bearing 25 on the motor shaft position squarely onto the shaft applyi...

Page 13: ...ragraph G 2 4 Part description 5 Item part number 6 Quantity required 7 Shipping instructions 8 Billing Instructions G 2 PART NUMBER The part number consists of a six 6 digit number which appears in t...

Page 14: ...14 FIGURE 13 CONTIUED...

Page 15: ...Check cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is se...

Page 16: ...16 FIGURE 15 4SE L Series Single Seal...

Page 17: ...17 FIGURE 16 4SE L Series Single Seal...

Page 18: ...18 FIGURE 17 4SE DS Series Double Seal...

Page 19: ...19 FIGURE 18 4SE DS Series Double Seal...

Page 20: ...1 034964 Capacitor 30MFD 1 Phase 10 1 039858 Capacitor Bracket 1 Phase 11 4 1 129 1 Hex Hd Cap Screw Std 5 16 18 x 75 Lg Stainless 6 1 129 1 Hex Hd Cap Screw Optional for moisture and temp sensors 12...

Page 21: ...46TR 4 00 Dia 34 3 005808 Nipple 35 3 003479 Cap 36 1 027344 Gasket 39 1 014270 Pipe Plug 375 NPT ZP 41 A R Loctite242 42 A R Permatex2C 44 1 003217 Pipe Plug All double seal 25 NPT ZP 45 2 5 32 6 Scr...

Page 22: ...ature Sensor 3 Phase or Moisture Sensor 8 FT 103756A 103741A 103742A 103741A 103740A 15 FT Std 103756 103741 103742 103741 103740 20 FT 103756XA 103741XA 103742XA 103741XA 103740XA 30 FT 103756XC 1037...

Page 23: ...o Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the e...

Page 24: ...guarantees in the nature of performance speci cations furnished in addition to the foregoing material and workmanship warranties on a product manufactured by us if any are subject to laboratory tests...

Page 25: ...m Does impeller turn freely by hand Yes No Condition of equipment Good Fair Poor Condition of cable jacket Good Fair Poor Resistance of cable jacket Good Fair Poor Resistance of cable and pump motor m...

Page 26: ...ction Pump Off L1 L2 L2 L3 L3 L1 Voltage supply at panel line connection Pump On L1 L2 L2 L3 L3 L1 Amperage Load connection Pump On L1 L2 L3 FINAL CHECK Is pump seated on discharge properly Check for...

Page 27: ...CITY STATE ZIP MODEL NO SERIAL NO PART NO BRAND IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and return to Crane Pumps Syst...

Page 28: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA OHIO 45356 U S A FOLD HERE AND TAPE DO NOT STAPLE PLACE STAMP HERE...

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