Barnes 3SE-L Series Installation And Operation Manual Download Page 1

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A Crane Co. Company

BARNES

INSTALLATION and OPERATION MANUAL

Submersible Sewage Ejector

IMPORTANT!

Read all instructions in this manual before operating pump.

As a result of Crane Pumps & Systems, Inc. constant product improvement program,

product changes may occur. As such Crane Pumps & Systems reserves the right to

change product without prior written notiﬁ cation.

420 Third Street

83 West Drive, Brampton

Piqua, Ohio 45356

Ontario, Canada L6T 2J6

Phone: (937) 778-8947

Phone: (905) 457-6223

Fax: (937) 773-7157

Fax: (905) 457-2650

www.cranepumps.com

Form No. 132724-Rev. C

Series:

3SE-L

1.5 & 2HP

1750RPM, 60Hz

(Single Seal)

Manual Index

Summary of Contents for 3SE-L Series

Page 1: ... product improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notiﬁcation 420 Third Street 83 West Drive Brampton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 132724 Rev C Series 3SE L 1 5 2HP 1750RPM 60Hz Single Seal Manual I...

Page 2: ... Figure 11 15 EXPLODED VIEW Figure 12 16 PARTS LIST 17 18 WARRANTY 19 WARRANTY REGISTRATION 20 RETURNED GOODS POLICY 20 SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER DIELECTRIC TESTER SEAL TOOL KIT see parts list PRESSURE GAUGE KIT see parts list Other brand and product names are trademarks or registered trademarks of their respective holders Barnes is a registered trademark of Crane Pumps ...

Page 3: ...sert ﬁngers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed manufacturers ...

Page 4: ...tion Class B for 1 5 2HP Class F on selected models SINGLE PHASE Permanent Split Capacitor PSC includes overload protection in motor THREE PHASE 200 230 460 60Hz is Tri voltage motor 575V Requires overload protection to be included in control panel OPTIONAL EQUIPMENT Seal Material Impeller Trims Additional Cord Normally Closed Temperature Sensors with cord for 3 phase pumps Requires relay in contr...

Page 5: ...use in a sump lift station or basin The sump lift station or basin shall be vented in accordance with local plumbing codes This pump is designed to pump sewage efﬂuent or other nonexplosive or noncorrosive wastewater and shall NOT be installed in locations classiﬁed as Class I Division 1 hazardous in accordance with the National Electrical Code NEC ANSI NFPA 70 or The Canadian Electrical Code Neve...

Page 6: ...LOAD CONDITION OCCURS If current through the temperature sensor exceeds the values listed an intermediate control circuit relay must be used to reduce the current or the sensor will not work properly TEMPERATURE SENSOR ELECTRICAL RATINGS Volts Continuous Amperes Inrush Amperes 220 240 1 50 15 0 440 480 0 75 7 5 575 600 0 60 6 0 C 4 4 Wire Size Consult a qualiﬁed electrician for proper wire size if...

Page 7: ...5 8 84 8 92 3SE1554L 1 5 575 3 60 1750 G B 4 6 16 4 14 4 SOOW SOW 0 57 14 5 13 79 13 95 3SE2024L 2 0 230 1 60 1750 A F 19 0 44 6 10 3 SOOW SOW 0 66 16 8 1 21 2 80 1 35 4 20 3SE2094L 2 0 200 230 3 60 1750 B D F 15 2 13 2 35 8 41 2 12 4 SOOW SOW 0 68 17 4 2 21 2 23 3SE2044L 2 0 460 3 60 1750 D F 6 6 20 6 14 4 SOOW SOW 0 57 14 5 8 84 8 92 3SE2054L 2 0 575 3 60 1750 D B 5 2 16 4 14 4 SOOW SOW 0 57 14 ...

Page 8: ...Use soap solution around the sealed areas and inspect joints for air bubbles If after ﬁve minutes the pressure is still holding constant and no bubbles are observed slowly bleed the pressure and remove the gauge assembly Replace oil as described in paragraph F 1 4 If the pressure does not hold then the leak must be located and repaired Pumps that have NOT had the oil drained from the Motor Housing...

Page 9: ... the terminal block 23 Be sure to leave slack on the motor leads connected underneath Use needle nose pliers to pull each female connector off of the pins on the underside of the terminal block 23 see Figure 5 The unit voltage should be noted Repeat cable and terminal block removal procedure for any control cables 32 if equipped Remove socket head cap screws 9 Vertically lift the motor housing 5 f...

Page 10: ...ring 40 into groove in terminal block and lubricate with dielectric oil Press the terminal block 23 38 optional into the housing so it seats completely below the snap ring groove Place snap ring 41 into groove in cable entry bore of housing Repeat terminal block installation for control cable if equipped F 3 4 Cable Assemblies Power Control Cable Reﬁll the cooling oil as outlined in paragraph F 1 ...

Page 11: ...see Figure 8 With polished surface of rotating member 31b facing inward toward stationary member 31a slide rotating member 31b over bullet and onto shaft using seal pusher until polished faces of 31a and 31b are together see Figure 9 It is extremely important to keep seal faces clean during assembly Dirt particles lodged between these faces will cause the seal to leak Place spring 31c over shaft a...

Page 12: ... design conﬁguration This number is used for ordering and obtaining information G 3 MODEL NUMBER This designation consists of numbers and letters which represent the discharge size series horsepower motor phase and voltage speed and pump design This number is used for ordering and obtaining information G 4 SERIAL NUMBER The serial number block will consist of a six digit number which is speciﬁc to...

Page 13: ...13 FIGURE 10 ...

Page 14: ...k impeller for freedom of operation security and condition Clean impeller and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always ﬂooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair ﬁxtures...

Page 15: ...15 FIGURE 11 ...

Page 16: ...16 FIGURE 12 ...

Page 17: ...e 18 3 105149A Wire Assemblies 3 Phase 230V 19 1 014270 Pipe Plug 375 NPT 20 1 084382MA Motor 3SE1524L 3SE2024L 084383MA 3SE1594L 3SE1544L 084383MA 3SE2094L 3SE2044L 092856 3SE1554L 3SE2054L 21 1 036391 Capacitor 1 phase 370V 45MFD 22 1 039858 Capacitor Bracket 1 phase 23 1 See Table 2 Terminal Block 24 1 084399 Volute 25 1 625 02117 Sleeve Fiberglass 230V 1 Phase 460V 3 Phase 575V 3 Phase 2 625 0...

Page 18: ...ENSOR TERMINAL BLOCK TEMP SENSOR 3SE1524L None None None None 3SE1594L 103741XC 103741XF 103741XL 103584 3SE1544L 113288XC 113288XF 113288XL 113272 3SE1554L 113288XC 113288XF 113288XL 113272 3SE2024L None None None None 3SE2094L 103741XC 103741XF 103741XL 103584 3SE2044L 113288XC 113288XF 113288XL 113272 3SE2054L 113288XC 113288XF 113288XL 113272 TABLE 3 IMPELLER ITEM 29 DIAMETER 1 5 2HP 7 00 0844...

Page 19: ...es between the results of eld testing conducted by or for user and laboratory tests corrected for eld performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATIONS WE CONDUCT WILL BE BASED ON OUR BEST AVAILABLE EXPERIENCE AND PUBLISHED INDUSTRY INFORMATION SUCH RECOMMENDATIONS DO NOT CONSTITUTE A WARRANTY OF SATISFACTORY PERF...

Page 20: ...ent To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pump...

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