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Please Read This Before Installing Or Operating Pump. 
This information is provided for 

SAFETY and to PREVENT 

EQUIPMENT PROBLEMS

. To help recognize this information, 

observe the following symbols:

IMPORTANT!

 Warns about hazards that can result 

in personal injury or Indicates factors concerned with 
assembly, installation, operation, or maintenance which 
could result in damage to the machine or equipment if 
ignored.

CAUTION !

 Warns about hazards that can or will cause minor 

personal injury or property damage if ignored. Used with symbols 
below.

WARNING !

  Warns about hazards that can or will cause serious 

personal injury, death, or major property damage if ignored. Used 
with symbols below.

Only qualifi ed personnel should install, operate and repair pump.   

WARNING!

 Operation against a closed 

discharge valve will cause premature bearing 
and seal failure on any pump, and on end 
suction and self priming pump the heat build 

may cause the generation of steam with resulting dangerous 
pressures. It is recommended that a high case temperature 
switch or pressure relief valve be installed on the pump body.

CAUTION! 

Pumps build up heat and pressure 

during operation-allow time for pumps to cool 
before handling or servicing. 

WARNING!

 - 

DO NOT

 pump hazardous materials 

(fl ammable, caustic, etc.) unless the pump is specifi cally 
designed and designated to handle them.

CAUTION! 

- Do not block or restrict discharge hose, as 

discharge hose may whip under pressure. 

WARNING! - DO NOT

 wear loose clothing that may 

become entangled in the impeller or other moving parts. 
Always wear appropriate safety gear, such as safety 
glasses, when working on the pump or piping. 

WARNING! - 

Keep clear of suction and discharge 

openings. 

DO NOT

 insert fi ngers in pump with power 

connected.

Always wear eye protection when working on pumps.

Make sure lifting handles are securely fastened each 
time before lifting. 

DO NOT

 operate pump without 

safety devices in place. Always replace safety devices 
that have been removed during service or repair. 
Secure the pump in its operating position so it can not 
tip over, fall or slide.

DO NOT

 exceed manufacturers recommendation for 

maximum performance, as this could cause the motor 
to overheat.

When towing pump behind a vehicle, make sure hitch is 
properly attached, always attach safety chains.

WARNING!

 If Engine driven, never operate in an 

enclosed building or area where exhaust gases can 
accumulate. Never operate near a building where 
exhaust gases can seep inside. Never operate in a 
pit or sump without making provisions for adequate 
ventilation.

WARNING!

 Do not breathe exhaust fumes when 

working in the area of the engine. (Exhaust gases are 
odorless and deadly poison.)

WARNING!

 Allow exhaust system to cool before 

touching.

Never add fuel to the tank while the engine is running.
Stop engine and allow to cool.
Do not smoke while refueling the engine
Do not refuel near open fl ame

Carefully read instruction manuals supplied by engine 
manufacture before attempting to assemble, operate 
or service the engine or any part. The “WARNING” 
statements indicate potentially hazardous conditions for 
operator or equipment.

WARNING! 

Products Returned Must Be Cleaned, 

Sanitized, Or Decontaminated As Necessary Prior 
To Shipment, To Insure That Employees Will Not Be 
Exposed To Health Hazards In Handling Said Material. 
All Applicable Laws And Regulations Shall Apply.

 

Bronze/brass and bronze/brass fi tted pumps may 
contain lead levels higher than considered safe for 
potable water systems. Lead is known to cause cancer 
and birth defects or other reproductive harm. Various 
government agencies have determined that leaded 
copper alloys should not be used in potable water 
applications. For non-leaded copper alloy materials of 
construction, please contact factory. 

IMPORTANT! -

 Crane Pumps & Systems, Inc. is not 

responsible for losses, injury, or death resulting from a 
failure to observe these safety precautions, misuse or 
abuse of pumps or equipment.

SAFETY FIRST!

Hazardous fl uids can 
cause fi re or explo-
sions, burnes or death 
could result.

Extremely hot - Severe 
burnes can occur on contact.

Biohazard can cause 
serious personal injury.

Hazardous fl uids can Hazard-
ous pressure, eruptions or ex-
plosions could cause personal 
injury or property damage.

Rotating machinery
Amputation or severe 
laceration can result.

Hazardous voltage can 
shock, burn or cause death.

Toxic Fumes - 
Breathing can cause 
nausea, fainting or death

Eye protectiong required

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Manual Index

Summary of Contents for 2ADG3

Page 1: ...hanges may occur As such Crane Pumps Systems reserves the right to change product without prior written noti cation 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone...

Page 2: ...RETURNED GOODS POLICY 13 WARRANTY 14 START UP REPORT 15 16 WARRANTY REGISTRATION Other brand and product names are trademarks or registered trademarks of their respective holders Barnes is a register...

Page 3: ...n for maximum performance as this could cause the motor to overheat When towing pump behind a vehicle make sure hitch is properly attached always attach safety chains WARNING If Engine driven never op...

Page 4: ...usted between approx 50 and 65 strokes per minute ENGINE 2ADG4 2CDG4 3ADG4 3CDG4 Make Model Honda GX120 Recoil Gasoline Type 4 Cycle Single Cylinder Air Cooled Rating 4HP 3600RPM Tank Run TIme 66 Gal...

Page 5: ...Minute Note Speed may be adjusted between approx 50 and 65 strokes per minute TIRES 8 x 1 75 ENGINE 2ADG4 1 2CDG4 1 3ADG4 1 3CDG4 1 Make Model Honda GX120 Recoil Gasoline Type 4 Cycle Single Cylinder...

Page 6: ...ith an SAE 80 90 EP gear lube Transmission oil capacity is 20 oz 550 ml 3 For best performance locate pump as close to water as possible Vertical suction lift should not exceed 25 ft 7 6M At high lift...

Page 7: ...cally and change oil every 400 hours 11 Change engine oil per manufacturer s speci cations Check oil level frequently SECTION E TROUBLE SHOOTING If your pump does not prime or operate properly check t...

Page 8: ...8 HOME MENU Manual Index...

Page 9: ...Fitting 3 16 Alemite 1728B 25 1 P5582 P5581 Connecting Rod Bearing 26 2 W70 807 W70 807 Woodruff Key 1 4 x 7 8 27 1 P5584 P5583 Crank Arm 28 1 BC090 C031 031 same Set Socket Hd Screw 5 16 18 x 5 16 29...

Page 10: ...1 P3691 P3691 Guard 71 1 P3364 P3365 Strainer 72 2 DC290 X19 050FZ same Self Tap Screw 10 24 x 1 2 WHEEL MOUNTING 73 1 P3320A P3320A Towing Pole 74 1 P3327 P3327 Bumper 75 2 W27 4A W27 4A Wheels 8 x...

Page 11: ...8B 25 1 P5582 P5581 Connecting Rod Bearing 26 2 W70 807 W70 807 Woodruff Key 1 4 x 7 8 27 1 P5584 P5583 Crank Arm 28 1 BC090 C031 031 same Set Socket Hd Screw 5 16 18 x 5 16 29 1 A010 050 0150 A010 05...

Page 12: ...P3364 P3365 Strainer 72 2 DC290 X19 050FZ same Self Tap Screw 10 24 x 1 2 WHEEL MOUNTING 73 1 P3320A P3320A Towing Pole 74 1 P3327 P3327 Bumper 75 2 W27 4A W27 4A Wheels 8 x 1 75 76 1 P3318A P3318A A...

Page 13: ...at Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed War...

Page 14: ...in the nature of performance speci cations furnished in addition to the foregoing material and workmanship warranties on a product manufactured by us if any are subject to laboratory tests corrected f...

Page 15: ...stallation Person in Charge Phone Purchased From Crane Pumps Systems Representative Distributor Pump Model Serial No Part Number Trailer type Skid Mounted Contractor Trailer Highway Trailer Other Cond...

Page 16: ...Date I Certify this report to be accurate Name of Start Up Person Employed By Date Date and Time of Start Up Present at Start Up Engineer Operator Contractor Other TO BE FILLED OUT BY FACTORY Start Up...

Page 17: ...ZIP MODEL NO SERIAL NO PART NO BRAND IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and return to Crane Pumps Systems Inc War...

Page 18: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA OHIO 45356 U S A FOLD HERE AND TAPE DO NOT STAPLE PLACE STAMP HERE HOME MENU Manual Index...

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