Barko 6025, Service Manual

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TABLE OF CONTENTS TABLE OF CONTENTS
TABLE OF CONTENTS TABLE OF CONTENTS
TABLE OF CONTENTS
INTRODUCTION INTRODUCTION INTRODUCTION INTRODUCTION INTRODUCTION ................................................... ................................................... ................................................... ................................................... ................................................... 3 33 33
Introduction ......................................................... 4
Abbreviations and Symbols................................ 5
Hydraulic Pressure Warning Sheet ..................... 6
Warranty ............................................................. 7
Know Your Machine ............................................ 8
Safety Summary ................................................. 9
Fire Prevention .................................................... 14
Fire Prevention .................................................... 15
Model Description............................................... 16
MAINTENANCE MAINTENANCE MAINTENANCE MAINTENANCE MAINTENANCE .................................................... .................................................... .................................................... .................................................... .................................................... 17 17 17 17 17
A. Preventive Maintenance A. Preventive Maintenance A. Preventive Maintenance A. Preventive Maintenance A. Preventive Maintenance ............................. ............................. ............................. ............................. ............................. 17 17 17 17 17
Safety While Servicing ........................................ 18
Preventive Maintenance ..................................... 19
Special New-Machine Instructions ...................... 19
Common Replacement Parts .............................. 20
Lubrication Points ................................................ 21
Fluid Specifications ............................................. 23
Special Torque Specifications ........................... 25
General Torque Specifications ........................... 26
B. Hydraulic System B. Hydraulic System B. Hydraulic System B. Hydraulic System B. Hydraulic System ......................................... ......................................... ......................................... ......................................... ......................................... 27 27 27 27 27
Hydraulic Pressure Settings................................ 28
Hydraulic Fittings, Hoses & Tubing ..................... 29
Electrical System Maintenance ........................... 30
Electrical System Description .......................... 30
Electrical System Inspection ............................ 30
Battery Disconnect Switch................................ 30
Using an Extra Battery to Start Machine ........... 31
Installing a New Battery.................................... 32
Alternator Maintenance .................................... 32
Trouble Shooting the Electrical System ........... 33
IQAN XA2 ............................................................ 34
Blink Codes ..................................................... 34
Failure mode ................................................... 35
IQAN XS2 ............................................................ 39
Blink Codes ..................................................... 39
Failure mode ................................................... 40
D. Power Unit Maintenance D. Power Unit Maintenance D. Power Unit Maintenance D. Power Unit Maintenance D. Power Unit Maintenance ............................. ............................. ............................. ............................. ............................. 42 42 42 42 42
Engine Maintenance ........................................... 43
Air Cleaner Maintenance ..................................... 49
E. Structural Maintenance E. Structural Maintenance E. Structural Maintenance E. Structural Maintenance E. Structural Maintenance ................................ ................................ ................................ ................................ ................................ 53 53 53 53 53
TROUBLE SHOOTING TROUBLE SHOOTING TROUBLE SHOOTING TROUBLE SHOOTING TROUBLE SHOOTING ......................................... ......................................... ......................................... ......................................... ......................................... 54 54 54 54 54
Trouble Shooting ................................................ 55
Engine ............................................................. 55
Hydraulic System ............................................ 56
Electrical System ............................................. 57
DECALS DECALS DECALS DECALS DECALS .................................................................. .................................................................. .................................................................. .................................................................. .................................................................. 58 58 58 58 58