Barko 6025, Service Manual

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240 Harvester Feller/
Buncher
The following maintenance section gives suggested guidelines for operational maintenance on your machine. It is not
intended for use as a service manual.
In severe conditions (extreme dust, heat, cold, humidity, etc.) you will need to service your machine more often. Your
experience will dictate a more severe servicing program.
Safety while servicing your machine is your responsibility. Only qualified and authorized personnel should be
permitted to maintain, repair, adjust and inspect machine.
Read and understand warnings and safety precautions in Safety Summary and elsewhere in this manual before doing
any service on machine. The following precautions should be used as a reminder to safe servicing.
SAFETY WHILE SERVICING SAFETY WHILE SERVICING
SAFETY WHILE SERVICING SAFETY WHILE SERVICING SAFETY WHILE SERVICING
REMEMBER: SAFETY FIRST! REMEMBER: SAFETY FIRST!
REMEMBER: SAFETY FIRST! REMEMBER: SAFETY FIRST! REMEMBER: SAFETY FIRST!
WARNING WARNING
WARNING WARNING WARNING
Always shut down the machine before working on Always shut down the machine before working on
Always shut down the machine before working on Always shut down the machine before working on
Always shut down the machine before working on
the machine.
the machine.
the machine. the machine.
the machine.
WARNING WARNING
WARNING WARNING
WARNING
Don't leave loose tools and rags on the Don't leave loose tools and rags on the Don't leave loose tools and rags on the Don't leave loose tools and rags on the Don't leave loose tools and rags on the
machine. Ensure that all walking and climbing
machine. Ensure that all walking and climbing machine. Ensure that all walking and climbing machine. Ensure that all walking and climbing machine. Ensure that all walking and climbing
surfaces are clean.
surfaces are clean. surfaces are clean. surfaces are clean. surfaces are clean.
WARNING WARNING
WARNING WARNING WARNING
Handle fuel carefully. Do not smoke while filling Handle fuel carefully. Do not smoke while filling
Handle fuel carefully. Do not smoke while filling Handle fuel carefully. Do not smoke while filling
Handle fuel carefully. Do not smoke while filling
fuel tank or working near fuel.
fuel tank or working near fuel.
fuel tank or working near fuel. fuel tank or working near fuel.
fuel tank or working near fuel.
Refer to Fluid Specifications whenever Refer to Fluid Specifications whenever
Refer to Fluid Specifications whenever Refer to Fluid Specifications whenever
Refer to Fluid Specifications whenever
replacing oils, fluids, or filling fuel tank.
replacing oils, fluids, or filling fuel tank.
replacing oils, fluids, or filling fuel tank. replacing oils, fluids, or filling fuel tank.
replacing oils, fluids, or filling fuel tank.
WARNING WARNING
WARNING WARNING
WARNING
Do not weld on any structural member unless Do not weld on any structural member unless Do not weld on any structural member unless Do not weld on any structural member unless Do not weld on any structural member unless
specifically authorized by Barko Hydraulics.
specifically authorized by Barko Hydraulics. specifically authorized by Barko Hydraulics. specifically authorized by Barko Hydraulics. specifically authorized by Barko Hydraulics.
Any unauthorized welding or welding procedures
Any unauthorized welding or welding procedures Any unauthorized welding or welding procedures Any unauthorized welding or welding procedures Any unauthorized welding or welding procedures
will void the warranty, and may cause death,
will void the warranty, and may cause death, will void the warranty, and may cause death, will void the warranty, and may cause death, will void the warranty, and may cause death,
severe injury, property damage or structural
severe injury, property damage or structural severe injury, property damage or structural severe injury, property damage or structural severe injury, property damage or structural
damage to the machine.
damage to the machine. damage to the machine. damage to the machine. damage to the machine.
WARNING WARNING
WARNING WARNING WARNING
Do not support the machine on cinder blocks, Do not support the machine on cinder blocks,
Do not support the machine on cinder blocks, Do not support the machine on cinder blocks,
Do not support the machine on cinder blocks,
hollow tiles, or props that may crumble under a
hollow tiles, or props that may crumble under a
hollow tiles, or props that may crumble under a hollow tiles, or props that may crumble under a
hollow tiles, or props that may crumble under a
load. Do not work under a machine that is
load. Do not work under a machine that is
load. Do not work under a machine that is load. Do not work under a machine that is
load. Do not work under a machine that is
supported solely by a jack.
supported solely by a jack.
supported solely by a jack. supported solely by a jack.
supported solely by a jack.
CAUTION CAUTION CAUTION CAUTION CAUTION
Check the Hour Meter regularly to determine Check the Hour Meter regularly to determine
Check the Hour Meter regularly to determine Check the Hour Meter regularly to determine Check the Hour Meter regularly to determine
when the machine needs periodic maintenance.
when the machine needs periodic maintenance.
when the machine needs periodic maintenance. when the machine needs periodic maintenance. when the machine needs periodic maintenance.
Use the intervals on the Service Schedule
Use the intervals on the Service Schedule
Use the intervals on the Service Schedule Use the intervals on the Service Schedule Use the intervals on the Service Schedule
except when operating in extreme conditions;
except when operating in extreme conditions;
except when operating in extreme conditions; except when operating in extreme conditions; except when operating in extreme conditions;
then shorter intervals must be used.
then shorter intervals must be used.
then shorter intervals must be used. then shorter intervals must be used. then shorter intervals must be used.
WARNING WARNING
WARNING WARNING WARNING
Under no circumstances should any Under no circumstances should any
Under no circumstances should any Under no circumstances should any
Under no circumstances should any
modifications be made to Barko machinery
modifications be made to Barko machinery
modifications be made to Barko machinery modifications be made to Barko machinery
modifications be made to Barko machinery
without factory authorization. Any modifications
without factory authorization. Any modifications
without factory authorization. Any modifications without factory authorization. Any modifications
without factory authorization. Any modifications
may void the warranty. This machine was
may void the warranty. This machine was
may void the warranty. This machine was may void the warranty. This machine was
may void the warranty. This machine was
designed to do a specific job and alterations
designed to do a specific job and alterations
designed to do a specific job and alterations designed to do a specific job and alterations
designed to do a specific job and alterations
could result in death, severe injury or property
could result in death, severe injury or property
could result in death, severe injury or property could result in death, severe injury or property
could result in death, severe injury or property
d a m a g e .
d a m a g e .
d a m a g e . d a m a g e .
d a m a g e .
WARNING WARNING WARNING WARNING WARNING
Relieve all hydraulic pressure before breaking Relieve all hydraulic pressure before breaking
Relieve all hydraulic pressure before breaking Relieve all hydraulic pressure before breaking Relieve all hydraulic pressure before breaking
any hydraulic connection, opening the reservoir
any hydraulic connection, opening the reservoir
any hydraulic connection, opening the reservoir any hydraulic connection, opening the reservoir any hydraulic connection, opening the reservoir
access cover, or performing any maintenance on
access cover, or performing any maintenance on
access cover, or performing any maintenance on access cover, or performing any maintenance on access cover, or performing any maintenance on
the machine.
the machine.
the machine. the machine. the machine.
- Shut down machine to a zero energy state.
- Remove key from ignition.
- Disengage servo lever.
- Allow machine to cool.
- Relieve all hydraulic pressure.
- Disconnect battery using battery disconnect switch.
- Remove, block or guard against body contact with all
other sources of hazardous pressure, temperature,
electricity, or machine motion.
BEFORE INSPECTION OR MAINTENANCE: BEFORE INSPECTION OR MAINTENANCE: BEFORE INSPECTION OR MAINTENANCE: BEFORE INSPECTION OR MAINTENANCE: BEFORE INSPECTION OR MAINTENANCE: