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Manual   2100-403
Page    5

SHIPPING DAMAGE

Upon receipt of equipment, the carton should be checked
for external signs of shipping damage. If damage is
found, the receiving party must contact the last carrier
immediately, preferably in writing, requesting inspection
by the carrier’s agent.

GENERAL

The equipment covered in this manual is to be installed
by trained, experienced service and installation
technicians.

The refrigerant system is completely assembled and
charged. All internal wiring is complete.

The unit is designed for use with or without duct work.
Flanges are provided for attaching the supply and return
ducts.

These instructions and any instructions packaged with
any separate equipment required to make up the entire
heat pump system should be carefully read before
beginning the installation. Note particularly “Starting
Procedure” and any tags and/or labels attached to the
equipment.

While these instructions are intended as a general
recommended guide, they do not supersede any national
and/or local codes in any way. Authorities having
jurisdiction should be consulted before the installation is
made. See Page 1 for information on codes and
standards.

Size of unit for a proposed installation should be based
on heat loss calculation made according to methods of
Air Conditioning Contractors of America (ACCA). The
air duct should be installed in accordance with the
Standards of the National Fire Protection Association for
the Installation of Air Conditioning and Ventilating
Systems of Other Than Residence Type, NFPA No.
90A, and Residence Type Warm Air Heating and Air
Conditioning Systems, NFPA No. 90B. Where local
regulations are at a variance with instructions, installer
should adhere to local codes.

DUCT WORK

Any heat pump is more critical of proper operating
charge and an adequate duct system than a straight air
conditioning unit.  All duct work, supply and return,
must be properly sized for the design air flow
requirement of the equipment. Air Conditioning
Contractors of America (ACCA) is an excellent guide to
proper sizing. All duct work or portions thereof not in
the conditioned space should be properly insulated in
order to both conserve energy and prevent condensation
or moisture damage.

Refer to Table 10 for maximum static pressure available
for duct design.

Design the duct work according to methods given by the
Air Conditioning Contractors of America (ACCA).
When duct runs through unheated spaces, it should be
insulated with a minimum of one inch of insulation. Use
insulation with a vapor barrier on the outside of the
insulation. Flexible joints should be used to connect the
duct work to the equipment in order to keep the noise
transmission to a minimum.

A 1/4 inch clearance to combustible material for the first
three feet (3') of duct attached to the outlet air frame is
required. See Wall Mounting Instructions and Figures 4
and 5 for further details.

Ducts through the walls must be insulated and all joints
taped or sealed to prevent air or moisture entering the
wall cavity.

Any grille that meets the 5/8 inch louver criteria, may be
used. It is recommended that Bard Return Air Grille Kit
RG-2 thru RG-5 or RFG-2 thru RFG-5 be installed when
no return duct is used. Contact distributor or factory for
ordering information. If using a return air filter grille,
filters must be of sufficient size to allow a maximum
velocity of 400 fpm.

NOTE: If no return air duct is used, applicable

installation codes may limit this cabinet to
installation only in a single story structure.

FILTERS

A 1 inch throwaway filter is supplied with each unit.
The filter slides into position making it easy to service.
This filter can be serviced from the outside by removing
the service door. A 1 inch washable filter and 2 inch
pleated filter are also available as optional accessories.
The internal filter brackets are adjustable to
accommodate the 2 inch filter by bending down the tabs
to allow spacing for the 2 inch filters.

           CAUTION

Some installations may not require any return
air duct. A metallic return air grille is required
with installations not requiring a return air duct.
The spacing between louvers on the grille shall
not be larger than 5/8 inches.                

Summary of Contents for WH421D Series

Page 1: ...T PUMPS MODELS WH421D WH483D WH602D INSTALLATION INSTRUCTIONS Manual 2100 403A Supersedes 2100 403 File Volume III Tab 17 Date 09 01 03 Bard Manufacturing Company Inc Bryan Ohio 43506 Since 1914 Movin...

Page 2: ...vs Resistance of Temperature Sensor 20 Fan Blade Dimensions 21 Removal of Fan Shroud 21 Refrigerant Charge 21 Pressure Tables 22 23 Optional Accessories 23 Figures Figure 1 Unit Dimensions 3 Figure 2...

Page 3: ...r and Summer Air Conditioning Low Pressure Low Velocity ACCA Manual D or Q Duct System Design for Winter and Summer Air Conditioning For more information contact these publishers ACCA Air Conditioning...

Page 4: ...6 3 0 0 6 5 2 CONTROL MODULES See Chart Below NOTE For 0 KW and circuit breakers 230 208 V or pull disconnects 460 V applications insert 0Z in the KW field of model number MODEL NUMBER CAPACITY 42 3 1...

Page 5: ...Manual 2100 403 Page 3 FIGURE 1 UNIT DIMENSIONS MIS 411...

Page 6: ...1 4 3 0 6 6 8 0 5 0 7 0 9 8 6 3 0 1 8 8 A N 4 3 4 3 A N 6 2 2 5 A N 0 5 0 5 A N 0 3 0 6 A N 8 8 A N 0 1 6 A N 0 1 0 1 A N 0 1 0 1 Z 0 B 0 0 B D 1 2 4 H W 6 0 B 3 9 0 B 3 8 0 2 0 3 2 1 1 1 6 2 4 4 3 5...

Page 7: ...rs of America ACCA is an excellent guide to proper sizing All duct work or portions thereof not in the conditioned space should be properly insulated in order to both conserve energy and prevent conde...

Page 8: ...r drainage FRESH AIR INTAKE All units are built with fresh air inlet slots punched in the service panel If the unit is equipped with the fresh air damper assembly the assembly is shipped already attac...

Page 9: ...pening would then be 32 x 12 See Figures 2 4 and 7 for details 3 Locate and mark lag bolt locations and bottom mounting bracket location See Figure 4 4 Mount bottom mounting bracket 5 Hook top rain fl...

Page 10: ...nch minimum spacing is maintained at all points Failure to do this could result in overheating the combustible material and may result in fire FIGURE 4 ELECTRIC HEAT CLEARANCE Side section view of sup...

Page 11: ...3 Page 9 FIGURE 5 WALL MOUNTINGINSTRUCTIONS FIGURE 6 WALL MOUNTINGINSTRUCTIONS MIS 548 MIS 549 SEE FIGURE 3 MOUNTING INSTRUCTIONS SEE UNIT DIMENSIONS FIGURE 1 FOR ACTUAL DIMENSIONS SEE FIGURE 1 FOR DU...

Page 12: ...Manual 2100 403 Page 10 FIGURE 7 COMMONWALL MOUNTINGINSTALLATIONS MIS 550...

Page 13: ...e operating voltage range for the 240 and 208V taps are Nine 9 wires should be run from thermostat subbase to the 24V terminal board in the unit A nine conductor 18 gauge copper color coded thermostat...

Page 14: ...hermostat and subbase must be matched and the correct operation can be assured only by proper selection and application of these parts MIS 1561 NC C C R NC C AREA OCCUPIED PWR HVAC H600A 6 5 4 3 C G R...

Page 15: ...ons as shown in Table 4 will work with this equipment The thermostat and subbase must be matched and the correct operation can be assured only be proper selection and application of these parts MIS 15...

Page 16: ...c that will prevent compressor for operating will cause red lamp to activate This is a signal to the operator of the equipment to place system in emergency heat position TABLE 3 THERMOSTAT WIRE SIZE r...

Page 17: ...Monitor on page 15 of this manual Verification of proper rotation must be made any time a compressor is change or rewired If improper rotation is corrected at this time there will be no negative impac...

Page 18: ...call for dehumidification the compressor and three way valve of the unit are energized to provide dehumidification Dehumidification mode will continue until the humidistat is satisfied If the room te...

Page 19: ...erminal The manufacturer s recommendation is for 60 minute defrost cycles Refer to Figure 11 There is a cycle speed up jumper on the control This can be used to reduce the time between defrost cycle o...

Page 20: ...Manual 2100 403 Page 18 FIGURE 11 DEFROST CONTROL BOARD...

Page 21: ...e h C g n i d n i w r o t o m r o t o m e c a l p e R r o t i c a p a c r o t o M e v i t c e f e d k c e h C g n t a r r o t i c a p a c k c e h C r o t i c a p a c d e t r o h s r o n e p o r o f r...

Page 22: ...85371 82699 80121 77632 75230 72910 70670 68507 66418 64399 62449 60565 58745 56985 55284 53640 52051 50514 49028 47590 46200 44855 43554 42295 41077 25 0 26 0 27 0 28 0 29 0 30 0 31 0 32 0 33 0 34 0...

Page 23: ...s shown in the Table 7 TABLE 7 SUCTION LINE TEMPERATURES l e d o M d e t a R w o l f r i A D O F 5 9 e r u t a r e p m e T D O F 2 8 e r u t a r e p m e T 1 2 4 H W 3 8 4 H W 2 0 6 H W 0 0 4 1 0 5 5 1...

Page 24: ...7 5 0 2 5 7 0 2 2 7 7 5 3 2 8 7 1 5 2 9 7 6 6 2 0 8 2 8 2 0 8 7 9 2 1 8 3 1 3 2 8 9 2 3 B D g e d 0 8 B W g e d 7 6 e d i S w o L e d i S h g i H 9 7 0 1 2 0 8 6 2 2 2 8 1 4 2 3 8 7 5 2 4 8 3 7 2 5 8...

Page 25: ...9 3 1 3 5 0 A 2 4 H W H E s e g a k c a P r e t a e H X 0 1 A 2 4 H W H E s e g a k c a P r e t a e H X 6 0 C 2 4 H W H E s e g a k c a P r e t a e H X 5 0 A 4 0 H W H E s e g a k c a P r e t a e H X...

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