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Manual 2100-486D
Page

30 of 37

ROUTINE MAINTENANCE

1. Air Filters – Check the condition at least monthly

when the unit is in use, and replace as necessary.

2. Lubrication Requirements – The indoor circulating

air blower motor is permanently lubricated and
requires no re-oiling.  The combustion air blower
motor requires no re-oiling.

ROUTINE INSPECTION

1. Inspect the physical support of the unit annually to

make sure it is securely fastened to the building.
Also look for any obvious signs of deterioration.

2.

Inspect the main burners at the beginning of each
heating season and clean as necessary.

3. Inspect the vent terminal and combustion air intake

hood for any obvious deterioration, to make sure it is
free and clear of any obstructions.

27. REPLACEMENT PARTS

ANNUAL MAINTENANCE

Routine inspection and maintenance procedures are the
responsibility of the user and are outlined below.

1. Before inspecting unit:

a. Turn room thermostat to lowest or off setting.

b. Turn off equipment gas shut off valve.

c. Wait for unit to cool if it was recently

operating.

d. Turn off electrical power to unit.

2. Inspect the following:

a. Vent terminal and combustion air intake

terminal.  Make sure both are free from
obstructions.

b. Vertical Vent Applications – Inspect venting

system.  Make sure system has no holes, is
physically sound and free from obstructions.

c. Make sure the supply and return air flange

sleeves or duct work are securely fastened to
unit and physically sound.

d. Supply and return grilles must be open and

free from obstructions.

e. Inspect to make sure the unit is securely

fastened to the wall.  Seal any possible leaks
between unit and wall with appropriate
exterior sealing material.

f.

Inspect burners, heat exchanger, induced
draft blower, and induced draft blower
collector box.  There must be no obvious
signs of deterioration.

g. Inspect all electrical connections and wiring.

h. Check all gas piping for leaks with soap

solution used to detect leaks.

i.

Inspect, clean, and repair as needed the entire
blower assembly, air filters, draft inducer, and
vent options (if installed).

Replacement parts for the WF units are available
through local distributors.

A replacement parts list manual is supplied with each
unit.  When ordering parts or making inquires
pertaining to any of the units covered by these
instructions, it is very important to always supply the

complete

 model number and serial number of the unit.

This is necessary to assure that the correct parts (or an
approved alternate part) are issued to the service
agency.

         WARNING

Disconnect electrical power before servicing
unit.  Failure to do so could result in electrical
shock or death.

         WARNING

Turn off electrical power supply to prevent
injury from moving parts or electric shock.

        WARNING

Use replacement parts listed in Replacement
Parts list.  Failure to do so could cause
improper furnace operation, resulting in
property damage, personal injury, or death.

Summary of Contents for WF0501-A

Page 1: ...ng ahead just as planned WARNING READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING THE INSTALLATION THE INSTALLATION MUST COMPLY WITH THESE INSTRUCTIONS AND THE REQUIREMENTS OF ALL GOVERNING CODES AND...

Page 2: ...Air Intake 16 14 Wiring Main Power 17 15 Wiring Low Voltage Wiring 18 16 Thermostats 18 17 Gas Supply Piping 21 18 Manifold Pressure Adjustment 22 19 Checking Gas Input Rate 22 23 20 Standard Orifice...

Page 3: ...tion 20 Figure 13 Proper Piping Practice 21 Figure 14 Access Internal Filter through Upper Service Door 27 Figure 15 Lighting Shutdown Instruction Label 28 Figure 16 Top View of Gas Control 29 Figure...

Page 4: ...Standards Association 178 Rexdale Boulevard Rexdale Ontario Canada M9W 1R3 Telephone 416 447 4044 These publications can help you install the furnace You can usually find these at your local library o...

Page 5: ...C V 3 S V R C F W n r u t e R r e w o P r o t a l i t n e V l a i c r e m m o C P 3 P V R C F W t l o V 0 3 2 r o t a l i t n e V y r e v o c e R y g r e n E y l n O d e l l a t s n I d l e i F 3 A V...

Page 6: ...er The furnace installation must conform with local building codes and ordinances or in their absence with the National Fuel Gas Code ANSI Z223 1 or CAN CGA B149 1 latest edition and the National Elec...

Page 7: ...Q Q Q E M R Q P B I A S J L D C N G H K W U F 38 18 14 81 58 37 30 00 4 50 13 25 15 37 39 17 3 18 4 31 39 87 25 00 13 75 28 937 8 00 O A B C D E F G H I J K L M N P Q R S T U V W 5 62 12 00 4 75 2 00...

Page 8: ...bsence of specific recommendations from the local authority having jurisdiction equipment ratings shall be reduced as specified in Section 20 5 TRANSPORTATION DAMAGE All units are packed securely in s...

Page 9: ...l overhang projects above the unit See Figure 3 If a combustible wall use a minimum of Figure 1 A dimension plus 2 inches and B dimension plus 2 inches See Figures 4 and 5 for details 3 Locate and mar...

Page 10: ...UNIT RIGHT SIDE SUPPLY AIR DUCT FOUR SIDES OF SUPPLY 1 CLEARANCE ON ALL RETURN AIR DUCT CONTROL PANEL AIR DUCT IS REQUIRED FROM VESTIBULE DOOR COMBUSTABLE MATERIALS WALL STRUCTURE OUTSIDE NOTE IT IS R...

Page 11: ...ined between the supply air duct and combustible materials This is required for the first three 3 feet of ducting It is important to insure that the one 1 inch minimum spacing is maintained at all poi...

Page 12: ...Manual 2100 486D Page 12 of 37 FIGURE 4 WALL MOUNTING INSTRUCTIONS FIGURE 5 WALL MOUNTING INSTRUCTIONS...

Page 13: ...Manual 2100 486D Page 13 of 37 FIGURE 6 COMMON WALL MOUNTING INSTALLATIONS...

Page 14: ...INIMUM INSTALLATION CLEARANCES s l a i r e t a m e l b i t s u b m o c m o r f t c u D t e l t u O t e e f 3 t s r i f h c n i 1 s l a i r e t a m e l b i t s u b m o c m o r f l a n i m r e T t n e V...

Page 15: ...hang The kit includes a stainless steel transition drain tee silicone sealant and drain tubing If unit is installed with vertical vent kit annually inspect the vent system and drain Replace any portio...

Page 16: ...ing instructions Place the appliance being inspected in operation Adjust thermostat so appliance shall operate continuously 5 Test for draft hood equipped appliance spillage at the draft hood relief o...

Page 17: ...age conduit through 1 3 4 bushing located in conduit entrance plate and secure to high voltage opening in rear of control panel 5 Replace conduit access panel if required to complete installation 6 Se...

Page 18: ...r T A V A L F e g u a G e r i W m u m i x a M e c n a t s i D t e e F n I 0 4 3 2 e g u a g 0 2 e g u a g 8 1 e g u a g 6 1 e g u a g 4 1 e g u a g 2 1 5 4 0 6 0 0 1 0 6 1 0 5 2 FIGURE 10 INSTALLATIO...

Page 19: ...Manual 2100 486D Page 19 of 37 FIGURE 11 LOW VOLTAGE WIRING...

Page 20: ...Manual 2100 486D Page 20 of 37 FIGURE 12 GAS PIPE CONNECTION...

Page 21: ...0 0 0 0 5 0 5 0 0 0 6 5 0 0 0 5 1 1 0 0 0 5 1 2 0 0 0 0 4 4 0 6 0 0 0 0 5 0 0 0 5 0 1 0 0 0 5 9 1 0 0 0 0 0 4 0 7 0 0 0 6 4 0 0 0 6 9 0 0 0 0 8 1 0 0 0 0 7 3 0 8 0 0 0 3 4 0 0 0 0 9 0 0 0 0 7 1 0 0 0...

Page 22: ...ese kits may be purchased from your local distributor 5 Slowly open equipment shut off valve in gas supply line just ahead of furnace Start furnace following Operating Instructions on front door 6 Slo...

Page 23: ...the furnace gas input PROPANE LP GAS INPUT RATE 1 Make sure you have proper main burner orifices 2 Gas supply pressure must be between 11 and 13 inches W C for propane LP gas 3 Start furnace followin...

Page 24: ...6 0 5 7 0 6 0 0 5 7 6 6 0 8 8 5 0 4 3 5 6 2 6 8 6 5 0 8 1 3 6 8 1 9 4 5 0 2 0 1 6 0 6 4 3 5 0 0 4 9 5 8 8 4 2 5 0 2 3 8 5 3 7 2 1 5 0 7 9 6 5 4 4 5 0 5 0 6 1 6 5 2 7 5 9 4 0 8 0 5 5 5 6 9 8 4 5 0 4 4...

Page 25: ...F 0 0 0 0 1 o t 1 0 0 8 h c t i w S e r u s s e r P s e r i u q e R e c i f i r O d n a e g n a h C e g n a h C t n e t n o C U T B n o d e s a B U T B 0 0 5 2 2 r e n r u B r e P 9 4 7 0 0 7 5 7 2 0...

Page 26: ...oximately 2 feet from furnace Locate thermometer tip in center of plenum to insure proper temperature measurement 6 Place second thermometer in return air duct approximately 2 feet from furnace Locate...

Page 27: ...ith each unit This filter is installed by opening the main service door See Figure 14 Replacement filters are available through your dealer FIGURE 14 ACCESS INTERNAL FILTER THROUGH UPPER SERVICE DOOR...

Page 28: ...Manual 2100 486D Page 28 of 37 24 LIGHTING AND SHUTDOWN INSTRUCTIONS FIGURE 15 INSTRUCTION LABEL...

Page 29: ...ht on small mirror or an extension handle Remove the screws securing the inducer and collector box Now inspect the upper tubes of the heat exchanger Check the exterior of the heat exchanger and the in...

Page 30: ...he supply and return air flange sleeves or duct work are securely fastened to unit and physically sound d Supply and return grilles must be open and free from obstructions e Inspect to make sure the u...

Page 31: ...n a d e z i g r e n e e d e r a m e t s y s n o i t i n g i d n a t a t s o m r e h T n a r e w o l b r i a n o i t s u b m o C d d e z i g r e n e e r a d e e p s t a e h n a f g n i t a l u c r i c...

Page 32: ...u p t s o p d n o c e s 0 3 e h t r o f e t a r e p o l l i w r e c u d n i e h t n o i t a u t c a h c t i w s t u o l l o r n a F l a u n a M n o f I y a l e d f f o d e t c e l e s e h t r o f e t...

Page 33: ...istrict regulations for nitrogen oxide emission levels Refer to Figure 18 for NOx insert information IMPORTANT For propane LP conversions the NOx reduction screen inserts shown below must be removed T...

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