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Manual 2100-385B
Page

14

IMPORTANT INSTALLER NOTE

For improved start-up performance, wash the indoor
coil with a dish washing detergent.

HIGH PRESSURE SWITCH

The WE482, WE602 and WE701 models are supplied

with a remote reset high pressure switch.  If tripped, this

pressure switch may be reset by turning the thermostat
off then back on again.

CONDENSER FAN OPERATION

The condenser fan motor on 230/208 volt, one and three
phase 50 Hz models must have fan motor wired on low
speed.  These models are factory wired on low speed.

SERVICE HINTS

 1. Caution homeowner to maintain clean air filters at

all times.  Also, not to needlessly close off supply

and return air registers.  This reduces air flow

through the system, which shortens equipment

service life as well as increasing operating costs.

 2. Switching to heating cycle at 75° F or higher outside

temperature may cause a nuisance trip of the remote

reset high pressure switch.  Turn thermostat off then

on to reset the high pressure switch.

 3. Check all power fuses or circuit breakers to be sure

they are the correct rating.

 4. Periodic cleaning of the outdoor coil to permit full

and unrestricted airflow circulation is essential.

SEQUENCE OF OPERATION

COOLING

 – Circuit R-Y makes at thermostat pulling

in compressor contactor, starting the compressor and
outdoor motor.  The G (indoor motor) circuit is
automatically completed on any call for cooling
operation or can be energized by manual fan switch on
subbase for constant air circulation.  On all 230 volt
units there is a one minute off delay on the blower
motor.  460 volt models do not have an off delay.

HEATING

 – Circuit R-W1 make at the thermostat

pulling in heat contact for the strip heat and blower
operation.  On a call for second stage heat, R-W2 makes
bringing on second heat contactor, if so equipped.

COMPRESSOR CONTROL MODULE

The compressor control module is standard on all
models covered by this manual.  The compressor control
is an anti-short cycle/lockout timer with high and low
pressure switch monitoring and alarm relay output.

Adjustable Delay On Make And Break Timer

On initial power up or any time power is interrupted to
the unit  the 

delay on make

 period begins which will be

2 minutes plus 10% of the 

delay on break

 setting.  When

the delay on make is complete and the high pressure
switch (and low pressure switch, if employed) is closed,
the compressor contactor is energized.  Upon shutdown
the delay on break timer starts and prevents restart until
the delay on break and delay on make periods have
expired.

During routine operation of the unit with no power
interruptions, the compressor will operate on demand
with no delay.

High Pressure Switch and Lockout Sequence

If the high pressure switch opens, the compressor
contactor will de-energize immediately.  The lockout
timer will go into a 

soft lockout

 and stay in soft lockout

until the high pressure switch closes 

and

 the delay on

break time has expired.   If the high pressure switch
opens again in this same operating cycle, the unit will
go into 

manual lockout

 condition and the alarm relay

circuit will energize.  Recycling the wall thermostat
resets the manual lockout.

Low Pressure Switch, Bypass, and Lockout
Sequence  (OPTIONAL)

If the low pressure switch opens for more than 120
seconds, the compressor contactor will de-energize and
go into a soft lockout.  Regardless the state of the low
pressure switch, the contactor will reenergize after the
delay on make time delay has expired.  If the low
pressure switch remains open, or opens again for longer
than 120 seconds the unit will go into manual lockout
condition and the alarm relay circuit will energize.
Recycling the wall thermostat resets the manual lockout.

Alarm Relay Output

Alarm terminal is output connection for applications
where alarm relay is employed.  This terminal is
powered whenever compressor is locked out due to HPC
or LPC sequences as described.

NOTE: Both high and low pressure switch controls are

inherently automatic reset devices.  The high
pressure switch and low pressure switch cut out
and cut in settings are fixed by specific air
conditioner  unit model.  The lockout features,
both soft and manual, are a function of the
Compressor Control Module.

START UP

Summary of Contents for WE252

Page 1: ...STRUCTIONS WALL MOUNTED PACKAGED AIR CONDITIONER Models WE252 WE301 WE371 WE421 WE482 WE602 WE701 Manual No 2100 385B Supersedes 2100 385A File Volume III Tab 16 Date 04 25 05 Bard Manufacturing Compa...

Page 2: ...gerant Service Procedures Considerations 20 Charging 20 Leaks 20 Figures Figure 1 Unit Dimensions 4 Figure 2 Fresh Air Damper Assembly 6 Figure 3 Mounting Instructions 8 Figure 4 Electric Heat Clearan...

Page 3: ...s Load Calculation for ACCA Manual J Residential Winter and Summer Air Conditioning Duct Design for Residential ACCA Manual D Winter and Summer Air Conditioning and Equipment Selection FOR MORE INFORM...

Page 4: ...DAMPER V COMMERCIALVENTILATOR MOTORIZED WITH EXHAUST E ECONOMIZER INTERNAL FULLY MODULATING WITH EXHAUST R ENERGY RECOVERY VENTILATOR MOTORIZED WITH EXHAUST TABLE 1 ELECTRIC HEAT TABLE s l e d o M D...

Page 5: ...i M t i u c r i C y t i c a p m A 1 m u m i x a M l a n r e t x E e s u F t i u c r i C r o r e k a e r B 2 r e w o P d l e i F e z i S e r i W 2 d n u o r G e z i S e r i W Z 0 D 2 5 2 E W 5 0 D 8 0...

Page 6: ...7 2 7 1 3 6 5 0 7 8 8 7 8 8 7 2 8 8 3 1 8 8 7 2 0 0 4 5 8 1 5 7 5 2 3 9 7 1 5 7 6 2 5 7 8 2 5 2 9 2 0 7 2 5 7 2 9 1 9 3 5 7 2 2 4 1 9 9 1 4 0 2 1 0 5 0 2 1 1 2 4 E W 2 8 4 E W 2 0 6 E W 5 7 0 2 4 2 3...

Page 7: ...local regulations are at a variance with instructions installer should adhere to local codes DUCT WORK All duct work supply and return must be properly sized for the design air flow requirement of the...

Page 8: ...is shipped already attached to the unit The damper blade is locked in the closed position To allow the damper to operate the maximum and minimum blade position stops must be installed See Figure 2 Cap...

Page 9: ...clearance to combustible material However it is highly recommended that a 1 inch clearance is used for ease of installation and maintaining the required clearance to combustible material See Figures...

Page 10: ...Manual 2100 385B Page 8 FIGURE 3 MOUNTING INSTRUCTIONS MIS 1641 SEE FIGURE 4 FOR FURTHER DETAILS...

Page 11: ...hat the 1 4 inch minimum spacing is maintained at all points Failure to do this could result in overheating the combustible material and may result in a fire causing damage injury or death NOTE A 1 4...

Page 12: ...L AROUND RETURN DUCT OPENING A I C K THIS STRUCTURAL MEMBER LOCATED TO MATCH STUD SPACING FOR REST OF WALL A SECOND MEMBER MAY BE REQUIRED FOR SOME WALLS ATTACH TO BOTTOM PLATE OF WALL 2 x 6 1 000 CLE...

Page 13: ...OOR WALL SLEEVE CLOSET WALL LOWERED CEILING SUPPLY AIR GRILLE FINISHED CEILING SURFACE RAIN FLASHING SUPPLY DUCT MAY BE LOCATED IN AN ATTIC OR BELOW CEILING RAFTERS AS SHOWN FINISHED CEILING SURFACE S...

Page 14: ...through the hole in the tab preventing entry Five 5 wires should be run from thermostat subbase to the 24V terminal board in the unit A five conductor 18 gauge copper color coded thermostat cable is r...

Page 15: ...Manual 2100 385B Page 13 FIGURE 8 LOW VOLTAGE WIRING DIAGRAM MIS 1373...

Page 16: ...h monitoring and alarm relay output Adjustable Delay On Make And Break Timer On initial power up or any time power is interrupted to the unit the delay on make period begins which will be 2 minutes pl...

Page 17: ...DOB set at 2 minutes and DOM is 132 seconds Unit 2 DOB set at 4 minutes and DOM is 144 seconds PHASE MONITOR All units with three phase compressors are equipped with a 3 phase line monitor to prevent...

Page 18: ...mance will occur with a refrigerant charge resulting in a suction line temperature 6 inches from compressor as shown in Table 6 The suction line temperatures shown in Table 6 are based upon 80 F dry b...

Page 19: ...h g i H d e e p S w o L d e e p S h g i H d e e p S w o L d e e p S h g i H d e e p S w o L y r D l i o C t e W y r D l i o C t e W y r D l i o C t e W y r D l i o C t e W y r D l i o C t e W y r D l...

Page 20: ...e d i S w o L e d i S h g i H 8 8 8 3 2 0 9 6 5 2 1 9 4 7 2 3 9 4 9 2 4 9 4 1 3 6 9 4 3 3 7 9 6 5 3 9 9 9 7 3 0 0 1 2 0 4 1 2 4 E W B D 5 7 B W 2 6 e d i S w o L e d i S h g i H 8 7 5 3 2 0 8 1 5 2 3...

Page 21: ...n e V m o o R l a i c r e m m o C r o t a l i t n e V m o o R l a i c r e m m o C r o t a l i t n e V m o o R l a i c r e m m o C X X X X X 2 M F I E 3 M F I E 5 M F I E t s u a h x E h t i W r e z i...

Page 22: ...erant cylinder must be in liquid phase it is suggested that a sight glass be connected between the charging hose and the suction service port This will permit you to adjust the cylinder hand valve so...

Page 23: ...8 5 6 9 5 7 0 6 7 1 6 7 2 6 2 5 6 7 7 6 0 0 7 3 2 7 8 4 7 7 6 7 8 8 7 9 0 8 9 2 8 0 5 1 5 5 1 0 6 1 5 6 1 0 7 1 5 7 1 0 8 1 5 8 1 0 9 1 5 9 1 0 0 2 5 0 2 0 1 2 5 1 2 0 2 2 5 2 2 0 3 2 5 3 2 0 4 2 5 4...

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