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Manual 2100-401A
Page

8 of 21

SHIPPING DAMAGE

Upon receipt of equipment, the carton should be
checked for external signs of shipping damage.  If
damage is found, the receiving party must contact the
last carrier immediately, preferably in writing,
requesting inspection by the carrier’s agent.

GENERAL

The equipment covered in this manual is to be installed
by trained, experienced service and installation
technicians.

The refrigerant system is completely assembled and
charged.  All internal wiring is complete.

The unit is designed for use with or without duct work.
Flanges are provided for attaching the supply and return
ducts.

These instructions explain the recommended method to
install the air cooled self-contained unit and the
electrical wiring connections to the unit.

While these instructions are intended as a general
recommended guide, they do not supersede any national
and/or local codes in any way.  Authorities having
jurisdiction should be consulted before the installation is
made.  See Page 3 for information on codes and
standards.

Size of unit for a proposed installation should be based
on heat loss calculation made according to methods of
Air Conditioning Contractors of America (ACCA).  The
air duct should be installed in accordance with the
Standards of the National Fire Protection Association
for the Installation of Air Conditioning and Ventilating
Systems of Other Than Residence Type, NFPA No.
90A, and Residence Type Warm Air Heating and Air
Conditioning Systems, NFPA No. 90B.  Where local
regulations are at a variance with instructions, installer
should adhere to local codes.

DUCT WORK

All duct work, supply and return, must be properly sized
for the design air flow requirement of the equipment.
Air Conditioning Contractors of America (ACCA) is an
excellent guide to proper sizing.  All duct work or
portions thereof not in the conditioned space should be
properly insulated in order to both conserve energy and
prevent condensation or moisture damage.

These instructions and any instructions packaged with
any separate equipment, required to make up the entire
air conditioning system should be carefully read before
beginning the installation.  Note particularly any tags
and/or labels attached to the equipment.

Design the duct work according to methods given by the
Air Conditioning Contractors of America (ACCA).
When duct runs through unheated spaces, it should be
insulated with a minimum of one inch of insulation.
Use insulation with a vapor barrier on the outside of the
insulation.  Flexible joints should be used to connect the
duct work to the equipment in order to keep the noise
transmission to a minimum.

A 1/4 inch clearance to combustible material for the
first three feet of duct attached to the outlet air frame is
required.  See Wall Mounting Instructions and Figures 3
and 4 for further details.

Ducts through the walls must be insulated and all joints
taped or sealed to prevent air or moisture entering the
wall cavity.

Some installations may not require any return air duct.
A metallic return air grille is required with installations
not requiring a return air duct.  The spacing between
louvers on the grille shall not be larger than 5/8 inch.

NOTE: If no return air duct is used, applicable

installation codes may limit this cabinet to
installation only in a single story structure.

Any grille that meets with 5/8 inch louver criteria may
be used.  It is recommended that Bard Return Air Grille
Kit RG2 through RG5 or RFG2 through RFG5 be
installed when no return duct is used.  Contact
distributor or factory for ordering information.  If using
a return air filter grille, filters must be of sufficient size
to allow a maximum velocity of 400 fpm.

CONDENSATE DRAIN

A plastic drain hose extends from the drain pan at the
top of the unit down to the unit base.  There are
openings in the unit base for the drain hose to pass
through.  In the event the drain hose is connected to a
drain system of some type, it must be an open or vented
type system to assure proper drainage.

FILTERS

WA6022 AND WA4842 ONLY

A 1-inch throw away filter is supplied with each unit.
The filter slides into position making it easy to service.
This filter can be serviced from the outside by removing
the service door.  A 1-inch washable filter and a 2-inch
pleated filter are also available as optional accessories.
The internal filter brackets are adjustable to
accommodate the 2-inch filter by bending the metal tabs
holding the 1-inch filter down.  There are two tabs on
each side of the filter.

NOTE: WA6023 and WA4843 models require the use of

a return air filter grille.

Summary of Contents for WA4842

Page 1: ...STRUCTIONS WALL MOUNTED PACKAGE AIR CONDITIONERS MODELS WA4842 WA4843 WA6022 WA6023 Manual 2100 401A Supersedes 2100 401 File Volume III Tab 16 Date 07 25 06 Bard Manufacturing Company Inc Bryan Ohio...

Page 2: ...arge 19 Table 8 Rated CFM and Rated ESP 19 Table 9 Maximum ESP of Operation Electric Heat Only 20 Table 10 Pressure Table 20 Table 11 Optional Accessories 21 Getting Other Information and Publications...

Page 3: ...ter and Summer Air Conditioning Duct Design for Residential ACCA Manual D Winter and Summer Air Conditioning and Equipment Selection For more information contact these publishers ACCA Air Conditioning...

Page 4: ...0 5 0 7 1 1 8 1 0 0 8 2 1 0 9 7 1 2 0 0 6 0 3 7 8 1 0 3 0 3 2 0 0 1 6 1 4 0 3 1 4 3 2 6 3 0 0 6 5 2 MODEL NUMBER CONTROL MODULES CAPACITY 60 5 Ton VOLTS PHASE A 230 208 60 1 B 230 208 60 3 REVISIONS K...

Page 5: ...Manual 2100 401A Page 5 of 21 FIGURE 1 UNIT DIMENSIONS WA6023 WA4843 ONLY...

Page 6: ...Manual 2100 401A Page 6 of 21 FIGURE 2 UNIT DIMENSIONS WA6022 WA4842 ONLY...

Page 7: ...i c a p m A 1 m u m i x a M e s u F l a n r e t x E r o r e k a e r B t k C 2 r e w o P d l e i F e z i S e r i W 2 d n u o r G e z i S e r i W A T K C B T K C A T K C B T K C A T K C B T K C A T K C...

Page 8: ...ags and or labels attached to the equipment Design the duct work according to methods given by the Air Conditioning Contractors of America ACCA When duct runs through unheated spaces it should be insu...

Page 9: ...et of supply air duct require a minimum of 1 4 inch clearance to combustible material If a combustible wall use a minimum of 30 x 10 dimensions for sizing However it is generally recommended that a 1...

Page 10: ...Manual 2100 401A Page 10 of 21 FIGURE 3 MOUNTING INSTRUCTIONS WA6023 WA4843 ONLY...

Page 11: ...Manual 2100 401A Page 11 of 21 FIGURE 4 MOUNTING INSTRUCTIONS WA6022 WA4842 ONLY...

Page 12: ...This is required for the first 3 feet of ducting It is important to insure that the 1 4 inch minimum spacing is maintained at all points Failure to do this could result in overheating the combustible...

Page 13: ...Manual 2100 401A Page 13 of 21 FIGURE 6 WALL MOUNTING INSTRUCTIONS FIGURE 7 WALL MOUNTING INSTRUCTIONS SEE FIGURE 3 MOUNTING INSTRUCTIONS SEE UNIT DIMENSIONS FIGURE 1 FOR ACTUAL DIMENSIONS...

Page 14: ...Manual 2100 401A Page 14 of 21 FIGURE 8 COMMON WALL MOUNTING INSTALLATIONS...

Page 15: ...ening under the disconnect access panel straight out This tab will now line up with the slot in the door When shut a padlock may be placed through the hole in the tab preventing entry See Start Up sec...

Page 16: ...Manual 2100 401A Page 16 of 21 FIGURE 9 UNIT 24V TERMINAL BOARD...

Page 17: ...etermined for a specific system or installation connecting properly phased power leads to the same Fusite terminal should maintain proper rotation direction The direction of rotation of the compressor...

Page 18: ...ual covering all models It is imperative to match the correct pressure table to the unit by model number Adjustable Delay On Make And Break Timer On initial power up or any time power is interrupted t...

Page 19: ...e e p S h g i H d e e p S h g i H d e e p S h g i H y r D l i o C t e W l i o C y r D l i o C t e W l i o C y r D l i o C t e W l i o C y r D l i o C t e W l i o C 0 1 2 5 7 7 1 5 7 6 1 5 7 5 1 0 0 6...

Page 20: ...1 0 1 1 5 1 1 2 0 6 A W B D g e d 5 7 B W g e d 2 6 e d i S w o L e d i S h g i H 1 7 3 3 2 2 7 7 4 2 4 7 2 6 2 5 7 8 7 2 6 7 5 9 2 7 7 3 1 3 8 7 1 3 3 8 7 1 5 3 9 7 1 7 3 B D g e d 0 8 B W g e d 7 6...

Page 21: ...A WA4842A WA4843B WA4842B t r a P r e b m u N n o i t p i r c s e D 5 1 C M C t i K t r a t S X X A 9 0 B C M W B 7 0 B C M W A 8 0 B C M W B 5 0 B C M W t i K r e k a e r B t i u c r i C t i K r e k...

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