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Manual

2100-526E

Page

15 of 24

SERVICE HINTS

1. Maintain clean air filters at all times. Also, do not  close

off or block supply and return air registers. This reduces
air flow through the system, which shortens equipment
service life as well as increasing operating costs.

2. Check all power fuses or circuit breakers to be sure they

are the correct rating.

3. Periodic cleaning of the outdoor coil to permit full and

unrestricted airflow circulation is essential.

Frequency of coil cleaning will depend on duty cycle of
equipment, type of use and installation site variables.
Telecommunication type installations in high traffic
areas or in areas none too frequent to airborne debris,
will require more frequent coil maintenance than those
in areas not subject to those conditions.

SEQUENCE OF OPERATION

NON-ECONOMIZER

Stage 1 (Y1) cooling call activates Step 1 (partial
capacity, 66%) of compressor capacity.

Stage 2 (Y2) cooling call activates Step 2 (full capacity,
100%) of compressor capacity.

WITH ECONOMIZER

Stage 1 (Y1) cooling call goes to economizer controls for
decision:

- If Enthalpy Control decides outdoor conditions are
suitable for free cooling, the economizer will operate.

• If Stage 2 cooling call is issued during
economizer operation, the economizer will
close and the compressor will go straight to
Step 2 full capacity operation.

- If Enthalpy Control decides outdoor conditions
are not suitable for free cooling, the economizer
will not operate (or close) and Step 1 of the
compressor will operate.

• If Stage 2 cooling call is issued, the
compressor will shift to Step 2 full cooling
capacity operation.

COMPRESSOR CONTROL MODULE

The compressor control module is standard on the models
covered by this manual.  The compressor control is an
anti-short cycle/lockout timer with high and low pressure
switch monitoring and alarm relay output.

Adjustable Delay On Make And Break Timer

On initial power up or anytime power is interrupted to the
unit, the 

delay on make

 period begins, which will be 2

minutes plus 10% of the 

delay on break

 setting.  When

the delay on make is complete and the high pressure and
low pressure switches are closed, the compressor
contactor is energized.  Upon shutdown the delay or
break timer starts and prevents restart until the delay on
break and delay on make periods have expired.

During routine operation of the unit with no power
interruptions, the compressor will operate on demand
with no delay.

High Pressure Switch and Lockout Sequence

If the high pressure switch opens, the compressor
contactor will de-energize immediately.  The lockout
timer will go into a 

soft lockout

 and stay in soft lockout

until the high pressure switch closes and the delay on
break time has expired.  If the high pressure switch
opens again in this same operating cycle, the unit will go
into 

manual lockout

 condition and the alarm relay circuit

will energize.  Recycling the wall thermostat resets the
manual lockout.

Low Pressure Switch, Bypass and Lockout Sequence

If the low pressure switch opens for more than 120
seconds, the compressor contactor will de-energize and
go into a soft lockout.  Regardless the state of the low
pressure switch, the contactor will reenergize after the
delay on make time delay has expired.  If the low
pressure switch remains open, or opens again for longer
than 120 seconds the unit will go into manual lockout
condition and the alarm relay circuit will energize.
Recycling the wall thermostat resets the manual lockout.

Optional Low Ambient Control

An optional low ambient control is available for both
factory and field installed options.  The low ambient
control is to be applied to the WA3S/WA4S/WA5S
models when operation below 50°outdoor conditions are
anticipated.  Without this device, the evaporating pressure
would fall off, and the indoor coil would ice over.

The fan cycling control cycles the fan motor on, once the
liquid refrigerant pressure reaches 350 psig, and off, once
it has dropped to 225 psig.  It will continue to cycle
between these parameters depending on outdoor
temperatures and the load/stage of the system.

This cycling maintains a minimum liquid pressure
affecting the minimum suction pressure.  This effect
insures an evaporating temperature that is slightly above
the point of ice formation on the evaporator.

Summary of Contents for WA3S3

Page 1: ...III Tab 16 Date 07 16 12 Bard Manufacturing Company Inc Bryan Ohio 43506 Since 1914 Moving ahead just as planned WALL MOUNTED PACKAGED AIR CONDITIONER INSTALLATION INSTRUCTIONS Models WA3S3 WL3S2 WA4S...

Page 2: ...Up General 13 Topping Off System Charge 13 Safety Practices 13 Important Installer Note 14 Crankcase Heaters 14 High Low Pressure Switch 14 Three Phase Scroll Compressor Start Up Information 14 Servi...

Page 3: ...Manual N Summer Air Conditioning Low Pressure Low Velocity ACCA Manual D or Duct System Design for Winter Manual Q and Summer Air Conditioning FOR MORE INFORMATION CONTACT THESE PUBLISHERS ACCA Air C...

Page 4: ...6 0 0 5 1 1 2 7 5 9 1 1 5 y l n o s t i n u V 8 0 2 0 3 2 n i e l b a l i a v a e r a s r e t a e h c i r t c e l e e s e h T 1 y l n o s t i n u V 0 8 4 n i e l b a l i a v a e r a s r e t a e h c i...

Page 5: ...B S 3 L A W 5 7 0 2 4 2 3 4 2 2 5 7 8 4 8 8 8 9 8 8 9 2 8 8 5 1 8 8 9 2 8 8 3 4 0 1 9 1 6 6 1 3 0 0 0 3 8 6 2 3 4 9 6 2 9 6 4 3 3 4 2 3 7 3 3 8 8 2 4 8 8 3 2 0 0 0 1 4 4 1 0 0 6 1 8 8 1 S 4 L A W 5 7...

Page 6: ...2 5 2 5 6 2 5 4 5 4 5 4 0 3 0 6 0 6 0 3 8 8 8 0 1 6 6 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 S 4 L A W Z 0 B 6 0 B 9 0 B 5 1 B 3 8 0 2 0 3 2 1 1 1 1 8 2 9 2 8 3 6 5 0 4 0 4 0 4 0 6 0 1 0 1 8 6 0 1 0 1 0 1 0...

Page 7: ...ons thereof not in the conditioned space should be properly insulated in order to both conserve energy and prevent condensation or moisture damage Refer to Table 10 for maximum static pressure availab...

Page 8: ...nting rigidity the return air and supply air frames or collars can be drilled and screwed or welded to the structural wall itself depending upon wall construction Be sure to observe required clearance...

Page 9: ...commended that a bead of silicone caulking be placed behind the side mounting flanges and under the top flashing at the time of installation B 16 16 16 16 16 1 7 8 6 1 2 6 1 2 2 1 8 7 8 1 3 4 Typ 4 Ty...

Page 10: ...AIR MIS 548 A SIDE VIEW I A C K E 1 000 B 1 000 SUPPLY DUCT OVER FRAME INTERIOR FINISHED WALL ALL AROUND DUCT FRAMING MATERIAL EXTERIOR FINISH WALL OPENING FOR ACTUAL DIMENSIONS 2 x 4 S 2 x 6 S OR ST...

Page 11: ...WALL OPENING W GRILLE SUPPLY DUCT MAYBE LOCATED IN AN ATTIC OR BELOW CEILING RAFTERS AS SHOWN CEILING RAIN RETURN AIR SLEEVE WALL SUPPLY AIR DUCT RAFTERS RAFTERS RETURN AIR OPENING W GRILLE RAIN FALSE...

Page 12: ...t s 3 c i n o r t c e l E e l b a m m a r g o r P n o N e l b a m m a r g o r P l a n o i t n e v n o C r o P H r e v o e g n a h c l a u n a M r o o t u A 8 5 0 3 0 4 8 1 5 1 1 D 0 2 2 5 H T t a e H...

Page 13: ...rigerant composition during multiple leaks and recharges R 410A refrigerant is close to being an azeotropic blend it behaves like a pure compound or single component refrigerant The remaining refriger...

Page 14: ...ation must be made any time a compressor is change or rewired If improper rotation is corrected at this time there will be no negative impact on the durability of the compressor However reverse operat...

Page 15: ...ng When the delay on make is complete and the high pressure and low pressure switches are closed the compressor contactor is energized Upon shutdown the delay or break timer starts and prevents restar...

Page 16: ...o that the system operating pressures can be observed Pressure tables can be found later in the manual covering all models It is imperative to match the correct pressure table to the unit by model num...

Page 17: ...click as the solenoid returns to its original position 3 If clicks can t be heard shut off power and remove the control circuit molded plug from the compressor and measure the solenoid coil resistanc...

Page 18: ...testing with this refrigerant charge quantity The following pressure tables show nominal pressures for the units Since many installation specific situations can affect the pressure readings this info...

Page 19: ...1 6 1 2 9 3 1 7 3 2 0 4 1 8 5 2 1 4 1 9 7 2 2 4 1 0 0 3 3 4 1 1 2 3 6 4 1 6 4 3 8 4 1 0 7 3 1 5 1 5 9 3 3 5 1 9 1 4 5 5 1 7 4 4 7 5 1 4 7 4 8 5 1 2 0 5 0 6 1 9 2 5 G N I L O O C Y T I C A P A C W O L...

Page 20: ...it s air noise cabinet duct or motor noise interview customer if necessary Air noise High static creating high blower speed Is airflow set properly Does removing filter cause blower to slow down Check...

Page 21: ...ication Refer to the manufacturer s authorized replacement list USING THE WRONG CONTROL WILL RESULT IN IMPROPER OR NO BLOWER OPERATION Orient the control module so that the 3 wire motor plug can be in...

Page 22: ...Heat signal from thermostat TABLE 9 INDOOR BLOWER PERFORMANCE 1 1 1 1 1 l e d o M P S E d e t a R P S E X A M 2 2 2 2 2 s u o u n i t n o C M F C 3 3 3 3 3 t s 1 d e t a R M F C e g a t S 4 4 4 4 4 d...

Page 23: ...e g a k c a P r e t a e H X 6 0 B S 3 A W H E e g a k c a P r e t a e H X 6 0 B S 5 A W H E e g a k c a P r e t a e H X X 9 0 B S 5 A W H E e g a k c a P r e t a e H X X X 5 1 B S 5 A W H E e g a k c...

Page 24: ...E e g a k c a P r e t a e H X L 6 0 B S 3 A W H E e g a k c a P r e t a e H X L 6 0 B S 5 A W H E e g a k c a P r e t a e H X X L 9 0 B S 5 A W H E e g a k c a P r e t a e H X X X L 5 1 B S 5 A W H E...

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