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Manual   2100-410
Page    17

START UP

IMPORTANT INSTALLER NOTE

For improved start up performance wash the indoor coil
with a dish washing detergent.

CRANKCASE HEATERS

SH491-B and -C are provided with compressor
crankcase heat.  All other models are not provided with
crankcase heat.  They are either single phase or the
system refrigerant charge is not of sufficient quantity to
require crankcase heat.

The SH491-B and -C models have a wrap around type
heater located on the lower section of the compressor
housing.  This is an on/off heater that is controlled by
the compressor contactor.

The label in Figure 13 is affixed to all SH491-B and -C
units detailing start up procedure. This is very
important. Please read carefully.

HIGH PRESSURE SWITCH

All models are supplied with a remote reset high
pressure switch. If tripped, this pressure switch may be
reset by turning the thermostat off then back on again.

THREE PHASE SCROLL COMPRESSOR
START UP INFORMATION

Scroll compressors, like several other types of
compressors, will only compress in one rotational
direction. Direction of rotation is not an issue with
single phase compressors since they will always start
and run in the proper direction.

However, three phase compressors will rotate in either
direction depending upon phasing of the power.  Since
there is a 50-50 chance of connecting power in such a
way as to cause rotation in the reverse direction,
verification of proper rotation must be made.  All three
phase units incorporate a phase monitor to ensure
proper field wiring.  See the “Phase Monitor” section
later in this manual.

Verification of proper rotation must be made any time
a compressor is changed or rewired. If improper
rotation is corrected at this time there will be no
negative impact on the durability of the compressor.

However, reverse operation for over one hour may have
a negative impact on the bearing due to oil pump out.

NOTE: If compressor is allowed to run in reverse

rotation for several minutes, the
compressor’s internal protector will trip.

FIGURE  13

START UP LABEL

IMPORTANT

THESE PROCEDURES MUST BE
FOLLOWED AT INITIAL START UP
AND AT ANY TIME POWER HAS
BEEN REMOVED FOR 12 HOURS
OR LONGER.

To prevent compressor damage which
may result from the presence of liquid
refrigerant in the compressor crankcase:

1.

Make certain the room thermostat is in
the  “off“ position. (The compressor is
not to operate.)

2.

Apply power by closing the system dis-
connect switch. This energizes the
compressor heater which evaporates
the liquid refrigerant in the crankcase.

3.

Allow 4 hours or 60 minutes per pound
of refrigerant in the system as noted on
the unit rating plate, whichever is
greater.

4.

After proper elapsed time the thermo-
stat may be set to operate the
compressor.

5.

Except as required for safety while ser-
vicing, do not open system disconnect
switch.

7961-411

All three phase ZR3 compressors are wired identically
internally. As a result, once the correct phasing is
determined for a specific system or installation,
connecting properly phased power leads to the same
Fusite terminal should maintain proper rotation
direction.

Verification of proper rotation direction is made by
observing that suction pressure drops and discharge
pressure rises when the compressor is energized.
Reverse rotation also results in an elevated sound level
over that with correct rotations, as well as, substantially
reduced current draw compared to tabulate values.

The direction of rotation of the compressor may be
changed by reversing any two line connections to the
unit.

Summary of Contents for SH431

Page 1: ...LL MOUNTED PACKAGE HEAT PUMPS Models SH381 SH431 SH491 Manual 2100 410B Supersedes 2100 410A File Volume III Tab 17 Date 02 24 04 Bard Manufacturing Company Bryan Ohio 43506 Since 1914 Moving ahead ju...

Page 2: ...n Blade Setting Dimensions 22 Removal of Fan Shroud 22 Refrigerant Charge 22 Pressure Tables 24 Figures Figure 1 Unit Dimensions 3 Figure 2 Fresh Air Damper Assembly 6 Figure 3 Mounting Instructions 8...

Page 3: ...and Summer Air Conditioning Duct Design for Residential ACCA Manual D Winter and Summer Air Conditioning and Equipment Selection For more information contact these publishers ACCA Air Conditioning Co...

Page 4: ...entilator w Built in Exhaust FILTER OPTIONS X 1 Inch Throwaway Standard W 1 Inch Washable P 2 Inch Pleated COLOR OPTIONS X Beige Standard 4 Buckeye Gray COIL OPTIONS X Standard 1 Phenolic Coated Evapo...

Page 5: ...u S n r u t e R W D H A B C B E F G I J K L M N O P Q R S T 1 8 3 H S 1 3 4 H S 1 9 4 H S 5 7 0 2 4 2 3 4 2 2 5 7 8 4 8 8 8 9 8 8 9 2 8 8 5 1 8 8 9 2 8 8 3 4 0 1 9 1 6 6 1 3 0 0 0 3 8 6 2 3 4 9 6 2 9...

Page 6: ...r i W 2 d n u o r G e z i S e r i W T K C A T K C B T K C A T K C B T K C A T K C B T K C A T K C B Z 0 A 0 0 A 1 8 3 H S 5 0 A 8 0 A 0 1 A 1 8 0 2 0 3 2 1 2 r o 1 2 r o 1 2 r o 1 1 3 7 5 3 7 3 8 5 4...

Page 7: ...A 1 inch throwaway filter is supplied with each unit The filter slides into position making it easy to service This filter can be serviced from the outside by removing the service door A 1 inch washa...

Page 8: ...tion as required for Department of Energy Energyguide Fact Sheets is based upon the fresh air Blank off plate in place and is recommended for maximum energy efficiency The blank off plate is available...

Page 9: ...ch clearance is used for ease of installation and maintaining the required clearance to combustible material The supply air opening would then be 32 x 12 See Figures 3 and 4 for details WARNING Failur...

Page 10: ...time of installation MIS 1445 A Top flashing detail view Attach supplied rain flashing Apply caulk between flashing and wall Foam air seal Seal with bead of caulking along entire length of top Supply...

Page 11: ...ired for the first 3 feet of ducting It is important to insure that the 1 4 inch minimum spacing is maintained at all points Failure to do this could result in overheating the combustible material and...

Page 12: ...ORY SUPPLIED RAIN FLASHING MOUNT ON UNIT BEFORE INSTALLATION SEE UNIT DIMENSIONS FIGURE 1 FOR ACTUAL DIMENSIONS ATTACH TO TOP PLATE OF WALL 1 000 CLEARANCE ALL AROUND INTERIOR FINISHED WALL OVER FRAME...

Page 13: ...Manual 2100 410 Page 11 FIGURE 7 COMMONWALLMOUNTINGINSTALLATIONS FREE AIR FLOW NO DUCT DUCTED SUPPLY RETURN AT UNIT FALSE WALL INSTALLATION MIS 550 CLOSETINSTALLATION...

Page 14: ...ary high starting current of the compressor motor The disconnect access door on this unit may be locked to prevent unauthorized access to the disconnect To convert for the locking capability bend the...

Page 15: ...mechanical heating compressor off line and send the compressor signal to energize electric heat in its place to make electric heat first stage heating This can also be applied to bank the quantity of...

Page 16: ...This is done to maximize efficiency by utilizing the heat pump to bring the conditioned space temperature up rather than cycling on the electric heat due a second stage call for heat from the thermost...

Page 17: ...on indicating a problem COMPRESSOR MALFUNCTION LIGHT Actuation of the green check lamp is accomplished by a relay output from the heat pump control board which is factory installed Any condition such...

Page 18: ...le j k TABLE 4 WALLTHERMOSTATANDSUBBASECOMBINATIONS t a t s o m r e h T e s a b b u S s e r u t a e F t n a n i m o d e r P 5 4 0 3 0 4 8 1 6 7 1 A 1 4 8 T b l u b y r u c r e M t a e h g t s 2 l o o...

Page 19: ...ired If improper rotation is corrected at this time there will be no negative impact on the durability of the compressor However reverse operation for over one hour may have a negative impact on the b...

Page 20: ...CE OF OPERATION COOLING Circuit R Y makes at thermostat pulling in compressor contactor starting the compressor and outdoor motor The G indoor motor circuit is automatically completed on any call for...

Page 21: ...or other metallic object or another 1 4 inch QC to short between the SPEEDUP terminals to accelerate the HPC timer and initiate defrost Be careful not to touch any other terminals with the instrument...

Page 22: ...e c a l p e R t o n g n i s a h p r e w o P t c e r r o c e s a h p n o D E L d e r r o f k c e h C y l n o s t i n u e s a h p 3 r o t i n o m t i n u e h t o t s d a e l r e w o p o w t h c t i w S...

Page 23: ...48 0 49 0 50 0 51 0 52 0 53 0 54 0 55 0 56 0 57 0 58 0 59 0 60 0 61 0 62 0 63 0 64 0 65 0 66 0 67 0 68 0 69 0 70 0 71 0 72 0 73 0 74 0 39898 38757 37652 36583 35548 34545 33574 32634 31723 30840 29986...

Page 24: ...4 6 TABLE 8 RECOMMENDEDOPERATINGRANGES Rated CFM and ESP on high speed tap l e d o M d e t a R M F C d e t a R P S E d e d n e m m o c e R e g n a R w o l f r i A 1 8 3 H S 0 0 1 1 5 1 0 5 8 0 5 2 1 1...

Page 25: ...I 2 O 1 8 3 H S 1 9 4 H S 1 3 4 H S d e e p S h g i H d e e p S m u i d e M d e e p S w o L d e e p S h g i H d e e p S m u i d e M y r D l i o C t e W l i o C y r D l i o C t e W l i o C y r D l i o...

Page 26: ...ABLE COOLING Air Temperature Entering Outdoor Coil F l e d o M r i A n r u t e R e r u t a r e p m e T e r u s s e r P 5 7 0 8 5 8 0 9 5 9 0 0 1 5 0 1 0 1 1 5 1 1 1 8 3 H S B D g e d 5 7 B W g e d 2 6...

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