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Manual 2100-522B
Page

12 of 38

FRESH AIR INTAKE

This unit is equipped with a fresh air damper assembly.
The damper blade is locked in the closed position when
the unit is shipped from the factory.  To allow the
damper to operate remove the two plastic locking pins,
one on each end of the blade.  This will allow for
maximum fresh airflow.  The damper blade will now
open when the indoor blower is operating.  If less than
maximum fresh airflow is required, reinsert the plastic
pins to limit damper blade opening to desired level.
Two extra pins are provided (taped to the inside of the
assembly) which may be used to hold the blade in some
position other than minimum or maximum position.
This fresh air assembly is located in the rear of  the unit
and to gain access to make these adjustments remove
the air filter service door.

All capacity, efficiency and cost of operation
information as required for Department of Energy
“Energyguide” Fact Sheets are based upon the fresh air
blank-off plate in place and is recommended for
maximum energy efficiency.

The blank-off plate is available upon request from the
factory and is installed in place of the fresh air damper
shipped with each unit.

For details on energy recovery ventilation see separate
section.

SERVICE LIGHT

The unit is equipped with a service light, which signals
the user that service is required.  The light is located in
the upper control panel and is visible only when the
hinged service/filter access door is open.

The 

Service Unit

 light indicates that the unit has been

shut off by a high or low pressure device.  This indicates
that the unit needs to be serviced.

CONDENSATE DRAIN

There are two drain connections on the unit.  The rear
drain is the primary drain, and is located on the right
lower rear panel of the unit.  The optional side drain is
located on the bottom right side of the unit.  The side
drain is shipped with a plug installed.

The 

side drain

 requires a water trap for proper drainage.

See Figure 9.  The drain can be routed through the floor
or through the wall.  

If the drain is to be routed through

an unconditioned space, it must be protected from
freezing

 The drain line must be able to be removed

from the unit if it is necessary to remove the unit from
the wall.  When the side drain is used, the plug must be
removed and installed in the rear drain outlet.

The 

rear drain

 can be used with wall thickness of up to

10 inches where a water trap can be installed between
the unit and the interior wall.  See Figure 10.  The trap
cannot extend beyond the edge of the unit or it will
interfere with the wall mounting bracket.  The drain can
be routed through the floor or through the wall.  If the
drain is routed through the wall, the drain line must be
positioned such that it will not interfere with  the sleeve
flange or the grille.  See Figure 11.  

If the drain is to be

routed through an unconditioned space, it must be
protected from freezing.

OPTIONAL REAR DRAIN KITS

Optional Rear Drain Kit, Bard Model QCDS48A, is also
available for these products.  The optional rear drain kit
offers multiple benefits that include the following:

• Allows unit to be rolled away from the sleeve

without having to disconnect any hard plumbing
connections.

• Allows indoor coil condensate to be easily

connected to Rear Drain Box while bypassing the
outdoor coil drain pan.  This aids in minimizing the
potential for biological growth to occur by
minimizing the standing water and exposing it to
warm temperatures.

See Figures 12A, 12B, 12C and 12D.

The drain box permanently mounts onto the wall sleeve
and is then either piped directly outdoors, or can be
piped vertically.  The Q-Tec unit is then equipped with
fittings on the rear of the unit that slide into the drain
box as it is wheeled towards the wall sleeve.

NOTE:

 

On models equipped with a refrigerant

subcooler in the lower drain pan may experience a 2-
3% decrease in cooling performance and efficiency
when the indoor condensate is routed around the
outdoor coil drain pan/subcooler assembly.  Unit rated
performance and efficiency are with the indoor
condensate routed to the outdoor coil pan.

There is also a heated version of the rear drain box
available (Model #QCDS48H) for installation in
northern climates where freezing may occur.

SEPARATE EVAPORATOR DRAIN
CONNECTION (OPTIONAL)

A knockout is provided in the back right corner of the
units for use when draining the evaporator drain pan
separately from the condenser.  This knockout is 5 inches
above the back condenser drain opening.  To utilize a
separate evaporator drain connection remove the
knockout and route the existing evaporator drain hose out
this knockout and then to an appropriate drain line.

Summary of Contents for Q-TEC Q24A1

Page 1: ...Company Inc Bryan Ohio 43506 Since 1914 Moving ahead just as planned Manual 2100 522B Supersedes 2100 522A File Vol II Tab 14 Date 12 15 11 Models Q24A1 Q30A1 Q36A1 Q42A1 Q48A1 Q60A1 Q TEC SERIES PAC...

Page 2: ...t In Electric Heat Table 5 Table 2 Electrical Specifications 6 Table 3 Operating Voltage Range 20 Table 4 Wall Thermostats 22 Table 5 Fan Blade Dimensions 37 Table 6 Indoor Blower Performance 37 Table...

Page 3: ...mer Manual N Air Conditioning Low Pressure Low Velocity ACCA Manual D or Duct System Design Manual Q Winter and Summer Air Conditioning FOR MORE INFORMATION CONTACT THESE PUBLISHERS ACCA Air Condition...

Page 4: ...conomizer Not available on dehumidification versions P Commercial Ventilator Motorized w Exhaust Power Return V Commercial Ventilator Motorized w Exhaust Spring Return R Energy Recovery Ventilator w I...

Page 5: ...2 1 V 0 4 2 1 V 8 0 2 3 V 0 8 4 W K H U T B H U T B H U T B H U T B H U T B H U T B H U T B H U T B H U T B H U T B H U T B H U T B H U T B H U T B H U T B H U T B H U T B H U T B 0 5 0 8 3 6 1 0 9 2...

Page 6: ...A 0 3 Q 5 0 A 0 1 A 1 8 0 2 0 3 2 1 1 1 5 2 2 3 7 5 5 3 5 3 0 6 8 8 6 0 1 0 1 0 1 Z 0 B 1 A 0 3 Q 6 0 B 9 0 B 2 1 B 3 8 0 2 0 3 2 1 1 1 1 8 1 5 2 4 3 3 4 5 2 5 2 5 3 5 4 0 1 0 1 8 6 0 1 0 1 0 1 0 1 Z...

Page 7: ...Manual 2100 522B Page 7 of 38 FIGURE 1 UNIT DIMENSIONS...

Page 8: ...emoved to provide a place to hold the unit The unit can be slid forward on the skid until the front wheels hang over the edge of the skid See Figure 3 B The unit can be tipped forward and slid down th...

Page 9: ...nstructions and any instructions packaged with any separate equipment required to make up the entire air conditioning system should be carefully read before beginning the installation Note particularl...

Page 10: ...Manual 2100 522B Page 10 of 38 FIGURE 6 DUCTEDAPPLICATION FIGURE 5 INSTALLATION WITH FREE BLOW PLENUM...

Page 11: ...ly adjustable louvers on the front discharge grille For hot water coil option a QPBHWxx F for free blow or QPBHWxx D for ducted airflow is used When used with a ducted supply a QCX Cabinet Extension c...

Page 12: ...the wall When the side drain is used the plug must be removed and installed in the rear drain outlet The rear drain can be used with wall thickness of up to 10 inches where a water trap can be instal...

Page 13: ...REAR DRAIN TOP VIEW WALL MAXIMUM 10 FOR REAR DRAIN COUPLINGS NOT SHOWN BUT RECOMMENDED FOR EASE OF REMOVABILITY FOR SERVICE SLEEVE DRAIN LINE WALL BRACKET UNIT FIGURE 10 STANDARD REAR DRAIN FIGURE 9 O...

Page 14: ...Manual 2100 522B Page 14 of 38 MIS 2469 DRAIN BOX WALL SLEEVE OVERFLOW TUBE CAULK AROUND TUBE FIGURE 12A...

Page 15: ...PLASTIC PIPE NIPPLE HORIZONTAL TO FLOOR TIGHTEN THREADS SO TEE IS THREADS APPLY TEFLON TAPE TO REAR DRAIN CONNECTION IN Q Tec PRODUCT 1 2 SLIP X 1 2 SLIP X 3 4 NPT TEE SUPPLIED WITH DRAIN BOX KIT PLU...

Page 16: ...Manual 2100 522B Page 16 of 38 REMOVE KNOCK OUT FOR INDOOR DRAIN HOSE CONNECTOR MIS 2471 FIGURE 12C If Used...

Page 17: ...RAIN PAN MOVE HOSE FROM ATTACHMENT IN LOWER DRAIN PAN AND SLIDE ONTO DRAIN BOX BARB FITTING SECURING WITH SUPPLIED CLAMP IF OUTDOOR PAN IS BYPASSED WILL REDUCE RISK OF ALGAE GROWTH IN THE OUTDOOR PAN...

Page 18: ...le FIGURE 13A UNIT MOUNTING BOTTOM TRIM PIECE BOTTOM TRIM EXTENSION MOUNTING BRACKET SIDE TRIM 2 PCS SIDE TRIM 2 PCS CABINET SIDE PANEL ENLARGED VIEW OF MOUNTING BRACKET SHOWING SLEEVE TO CABINET ATTA...

Page 19: ...eck both sides of the unit as it is being rolled to keep it centered in the sleeve Also check the alignment to the mounting brackets This unit must be level from side to side If adjustments are necess...

Page 20: ...th copper wire Each unit and or wiring diagram will be marked Use Copper Conductors Only These instructions MUST BE adhered to Refer to the National Electrical Code NEC for complete current carrying c...

Page 21: ...and the C terminal is grounded G terminal or pin 6 of P2 is the fan input If the climate control option is abandoned and connections are made directly to P2 pin 6 of P2 must be energized for proper op...

Page 22: ...o N e l b a m m a r g o r P l a n o i t n e v n o C r o P H r e v o e g n a h c l a u n a M r o o t u A 8 5 0 3 0 4 8 1 5 1 1 D 0 2 2 5 H T t a e H e g a t s 2 l o o C e g a t s 2 e l b a m m a r g o...

Page 23: ...ized ventilation options are installed 1 Y2 W1 R C W2 Y1 E 1 2 G Y2 A Y1 W2 C R W1 E 1 G Y2 Y W2 C R W 2 3 4 5 6 7 8 9 11 12 10 F Rc G 2 3 BROWN PURPLE RED WHITE BLUE YELLOW TERMINAL BLOCK 8403 060 1...

Page 24: ...ion X or A the CS2000A or other field provided means to control ventilation must be used if any of the motorized ventilation options are installed W1 E 3 Purple L Orange Red White Blue 9 G 6 5 Black W...

Page 25: ...FIGURE 19 UNIT MOUNTED THERMOSTAT WIRING DIAGRAM D THERMOSTAT OPTION W1 E 8403 060 D THERMOSTAT OPTION Y2 12 Plug 2 Brown G Purple Orange C Blue 9 10 6 5 Black White A 3 11 8 4102 070 4 R Y1 7 Red Wh...

Page 26: ...og Part 8201 062 W1 E Y2 Orange Red White Red Black Blue 9 10 6 Part 8403 060 5 Black White G 3 11 8 4102 071 R Y1 Plug 2 C W2 1 Yellow 12 Purple Brown 7 A Out Part 8403 056 Controller Brown White 2 4...

Page 27: ...iple leaks and recharges R 410A refrigerant is close to being an azeotropic blend it behaves like a pure compound or single component refrigerant The remaining refrigerant charge in the system may be...

Page 28: ...event compressor damage due to phase reversal The phase monitor in this unit is equipped with two LEDs If the Y signal is present at the phase monitor and phases are correct the green LED will light a...

Page 29: ...lockout Regardless the state of the low pressure switch the contactor will reenergize after the delay on make time delay has expired If the low pressure switch remains open or opens again for longer t...

Page 30: ...e mist eliminator be inspected annually and serviced as required The mist eliminator can be inspected from the outside of the building by looking through the outdoor grille The mist eliminator can be...

Page 31: ...the unit The mist eliminator must be raised up and the bottom can be pulled toward the front of the unit and removed The mist eliminator can be seen through the opening in the back of the unit The mis...

Page 32: ...Manual 2100 522B Page 32 of 38 FIGURE 21 FRESH AIR DAMPER REMOVAL MOUNTING SCREW...

Page 33: ...Manual 2100 522B Page 33 of 38 FIGURE 22 QERV REMOVAL MOUNTING SCREWS FRONT FILL LOWER BLOWER ASSEMBLY POWER CONNECTOR POWER CONNECTORS...

Page 34: ...ppm See Figure 23 PRESSURE SERVICE PORTS High and low pressure service ports are installed on all units so that the system operating pressures can be observed Pressure curves can be found later in th...

Page 35: ...it s air noise cabinet duct or motor noise interview customer if necessary Air noise High static creating high blower speed Is airflow set properly Does removing filter cause blower to slow down Check...

Page 36: ...Refer to the manufacturer s authorized replacement list USING THE WRONG CONTROL WILL RESULT IN IMPROPER OR NO BLOWER OPERATION Orient the control module so that the 3 wire motor plug can be inserted...

Page 37: ...igerant listed on the serial plate AHRI capacity and efficiency ratings were determined by testing with this refrigerant charge quantity The following pressure tables show nominal pressures for the un...

Page 38: ...1 4 5 4 6 3 1 1 8 4 7 3 1 8 0 5 9 3 1 4 3 5 0 4 1 1 6 5 B D 0 8 B W 7 6 e d i S w o L e d i S h g i H 0 2 1 6 5 3 6 2 1 3 8 3 2 3 1 1 1 4 7 3 1 9 3 4 1 4 1 0 4 4 5 4 1 3 9 4 7 4 1 1 2 5 9 4 1 8 4 5 0...

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