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Manual 2100-568A 

Page 

15 of 23

seQuence Of OPeratiOn

COOLING

  –  Circuit R-Y makes at thermostat pulling 

in compressor contactor, starting the compressor 
and outdoor motor.  The G (indoor motor) circuit 
is automatically completed on any call for cooling 
operation or can be energized by manual fan switch 
on subbase for constant air circulation.  On a call for 
heating, circuit R-W1 make at the thermostat pulling in 
heat contact for the strip heat and blower operation.  On 
a call for second stage heat, R-W2 makes bringing on 
second heat contactor, if so equipped.  

cOmPressOr cOntrOl mOdule

The compressor control module is standard on all 
models covered by this manual.  The compressor 
control module is an anti-short cycle/lockout timer with 
high and low pressure switch monitoring and alarm 
relay output.

adjustable delay On make and break timer

On initial power up or anytime power is interrupted to 
the unit, the 

delay on make

 period begins, which will 

be 2 minutes plus 10% of the 

delay on break

 setting.  

When the delay on make is complete and the high 
pressure switch and low pressure switch is closed, the 
compressor contactor is energized.  Upon shutdown, the 
delay on break timer starts and prevents restart until the 
delay on break and delay on make periods have expired.  

During routine operation of the unit with no power 
interruptions, the compressor will operate on demand 
with no delay.

high Pressure switch and lockout sequence

If the high pressure switch opens, the compressor 
contactor will de-energize immediately.  The lockout 
timer will go into a 

soft lockout

 and stay in soft lockout 

until the high pressure switch closes and the delay on  
break time has expired.  If the high pressure switch 
opens again in this same operating cycle, the unit will 
go into 

manual lockout

 condition and the alarm relay 

circuit will energize.  Recycling the wall thermostat 
resets the manual lockout. 

low Pressure switch, bypass, and lockout 

sequence

If the low pressure switch opens for more than 120 
seconds, the compressor contactor will de-energize 
and go into a soft lockout.  Regardless the state of the 
low pressure switch, the contactor will reenergize after 
the delay on make time delay has expired.  If the low 
pressure switch remains open, or opens again for longer 
than 120 seconds, the unit will go into manual lockout 
condition and the alarm relay circuit will energize.  
Recycling the wall thermostat resets the manual 
lockout.

alarm relay Output

Alarm terminal is output connection for applications 
where alarm relay is employed.  This terminal is powered 
whenever the compressor is locked out due to HPC or 
LPC sequences as described.

NOTE:  Both high and low pressure switch controls are 

inherently automatic reset devices.  The high 
pressure switch and low pressure switch cut 

out and cut in settings are fixed by specific air 

conditioner unit model.  The lockout features, 
both soft and manual, are a function of the 
Compressor Control Module. 

adjustments
adjustable delay on make and delay on break 

timer

The potentiometer is used to select Delay on Break time 
from 30 seconds to 5 minutes.  Delay on Make (DOM) 
timing on power-up and after power interruptions is equal 
to 2 minutes plus 10% of Delay on Break (DOB) setting:

  0.5 minute  (30 seconds)  DOB = 123  second DOM
  1.0 minute  (60 seconds)  DOB = 126  second DOM
  2.0 minute  (120 seconds)  DOB = 132  second DOM
  3.0 minute  (180 seconds)  DOB = 138 second DOM
  4.0 minute  (240 seconds)  DOB = 144  second DOM
  5.0 minute  (300 seconds)  DOB =  150 second DOM

During routine operation of the unit with no power 
interruptions the compressor will operate on demand with 
no delay.

typical settings for dual unit installation:

Unit 1:  DOB set at 2 minutes, and DOM is 132 seconds

Unit 2:  DOB set at 4 minutes, and DOM is 144 seconds

Pressure serVice POrts

High and low pressure service ports are installed on 
all units so that the system operating pressures can be 
observed.  A pressure table can be found later in the 
manual covering all models.  It is imperative to match the 
correct pressure table to the unit by model number.  See 
Table 2.

Summary of Contents for H42A1

Page 1: ...UCTIONS WALL MOUNTED PACKAGE AIR CONDITIONERS MODELS H42A1 H42L1 H48A1 H48L1 H60A1 H60L1 Manual 2100 568A Supersedes 2100 568 File Volume III Tab 16 Date 04 12 12 Bard Manufacturing Company Inc Bryan Ohio 43506 Since 1914 Moving ahead just as planned ...

Page 2: ...ble 10 Vent Control Options 23 Getting Other Information and Publications 3 Wall Mount General Information Wall Mount Model Nomenclature 4 Shipping Damage 4 General 4 Duct Work 5 Filters 5 Fresh Air Intake 5 Condensate Drain 5 Installation Instructions Wall Mounting Information 6 Mounting the Unit 6 Clearances Required 6 Minimum Clearances 6 Wiring Main Power 12 Wiring Low Voltage Wiring 12 Dirty ...

Page 3: ...g Duct Design for Residential ACCA Manual D Winter and Summer Air Conditioning and Equipment Selection For more information contact these publishers ACCA Air Conditioning Contractors of America 1712 New Hampshire Ave N W Washington DC 20009 Telephone 202 483 9370 Fax 202 234 4721 ANSI American National Standards Institute 11 West Street 13th Floor New York NY 10036 Telephone 212 642 4900 Fax 212 3...

Page 4: ...mmended guide they do not supersede any national and or local codes in any way Authorities having jurisdiction should be consulted before the installation is made See Page 3 for information on codes and standards Size of unit for a proposed installation should be based on heat loss calculation made according to methods of Air Conditioning Contractors of America ACCA The air duct should be installe...

Page 5: ...hen no return duct is used Contact distributor or factory for ordering information If using a return air filter grille filters must be of sufficient size to allow a maximum velocity of 400 fpm NOTE If no return air duct is used applicable installation codes may limit this cabinet to installation only in a single story structure FILTERS A 1 inch throwaway filter is standard with each unit The filte...

Page 6: ...l surface at both sides A bottom mounting bracket attached to skid for shipping is provided for ease of installation but is not required 2 The unit itself is suitable for 0 inch clearance but the supply air duct flange and the first 3 feet of supply air duct require a minimum of 1 4 inch clearance to combustible material for model series H42 H48 and H60 However it is generally recommended that a 1...

Page 7: ...Air Air Outlet Front View Return Air Opening Cond 1 Back View Condenser Bracket Installation Bottom Built In Brackets Mounting Side Wall Location Shipping Flashing Entrances Electrical Optional Entrance Electrical High Voltage Entrance Electrical Air Ventilation Door Vent Option Panel Filter Access Low Voltage Top Rain Lockable Access Panel Heat Electric Disconnect Panel Access Heater C Breaker Bu...

Page 8: ... 1 4 29 3 4 32 12 5 1 2 2 NOTES WALL STRUCTURE 1 SUPPLY AIR IT IS RECOMMENDED THAT A BEAD OF OPENING Right Side View RAIN FLASHING SILICONE CAULKING BE PLACED BEHIND RECOMMENDED 1 CLEARANCE FROM THE SIDE MOUNTING FLANGES AND UNDER TOP FLASHING AT TIME OF INSTALLATION TOP PANEL HEATER ACCESS FOUR SIDES OF SUPPLY AIR DUCT IS REQUIRED FROM COMBUSTABLE WALL 1 4 CLEARANCE ON ALL MATERIALS Supply Openin...

Page 9: ...tible materials This is required for the first 3 feet of ducting It is important to insure that the 1 4 inch minimum spacing is maintained at all points Failure to do this could result in overheating the combustible material and may result in a fire causing damage injury or death NOTE 1 SIDE SECTION VIEW OF SUPPLY AIR DUCT FOR WALL MOUNTED UNIT SHOWING 1 4 INCH CLEARANCE TO COMBUSTIBLE SURFACES ...

Page 10: ...1 000 I A C K E 1 000 B 1 000 I A C K E 1 000 B 1 000 I A C K E 1 000 B 1 000 I A C K E 1 000 B 1 000 I A C K E 1 000 B 1 000 I A C K E 1 000 B 1 000 I A C K E 1 000 B 1 000 I A C K E 1 000 B 1 000 I A C K E 1 000 B 1 000 I A C K E 1 000 B 1 000 I A C K E 1 000 B 1 000 RETURN DUCT L 2 x 6 PLATE OF WALL ATTACH TO BOTTOM 1 000 CLEARANCE C STRUCTURAL STEEL OVER FRAME 2 x 4 S 2 x 6 S OR EXTERIOR FINIS...

Page 11: ... WALL OPENING W GRILLE SUPPLY DUCT MAYBE LOCATED IN AN ATTIC OR BELOW CEILING RAFTERS AS SHOWN CEILING RAIN RETURN AIR SLEEVE WALL SUPPLY AIR DUCT RAFTERS RAFTERS RETURN AIR OPENING W GRILLE RAIN FALSE WALL INSTALLATION DUCTED SUPPLY GRILLE OUTSIDE SPACE FALSE WALL RETURN AIR GRILLE OUTSIDE OR BELOW CEILING RAFTERS AS SHOWN FINISHED CEILING SURFACE RAIN FLASHING RAIN FLASHING RETURN AT UNIT NO DUC...

Page 12: ...eventing entry See Start Up section for important information on three phase scroll compressor start ups See Tables 3 4 for Electrical Specifications Low Voltage Connection These units use a 24 volt AC low voltage circuit The R terminal is the hot terminal and the C terminal is grounded G terminal is the fan input Y terminal is the compressor input for cooling 1 Stage units only W1 terminal is the...

Page 13: ...ltiple leaks and recharges R 410A refrigerant is close to being an azeotropic blend it behaves like a pure compound or single component refrigerant The remaining refrigerant charge in the system may be used after leaks have occurred and then top off the charge by utilizing the pressure charts on the inner control panel cover as a guideline REMEMBER When adding R 410A refrigerant it must come out o...

Page 14: ...or is allowed to run in reverse rotation for several minutes the compressor s internal protector will trip All three phase compressors are wired identically internally As a result once the correct phasing is determined for a specific system or installation connecting properly phased power leads to the same Fusite terminal should maintain proper rotation direction The direction of rotation of the c...

Page 15: ... Lockout Sequence If the low pressure switch opens for more than 120 seconds the compressor contactor will de energize and go into a soft lockout Regardless the state of the low pressure switch the contactor will reenergize after the delay on make time delay has expired If the low pressure switch remains open or opens again for longer than 120 seconds the unit will go into manual lockout condition...

Page 16: ... evacuate and recharge the unit to the serial plate charge REMOVAL OF FAN SHROUD 1 Disconnect all power to the unit 2 Remove the screws holding both grilles one on each side of unit and remove grilles 3 Remove screws holding fan shroud to condenser and bottom Nine 9 screws 4 Unwire condenser fan motor 5 Slide complete motor fan blade and shroud assembly out the left side of the unit 6 Service moto...

Page 17: ...B Low Side High Side 137 350 139 371 141 393 142 416 142 435 146 465 148 492 150 519 152 548 154 578 85 deg DB 72 deg WB Low Side High Side 142 362 144 384 146 407 147 431 149 455 151 481 153 509 155 537 157 567 159 598 H48A1 L1 75 deg DB 62 deg WB Low Side High Side 125 349 127 370 129 391 131 415 133 440 136 467 137 495 140 526 143 557 146 590 80 deg DB 67 deg WB Low Side High Side 134 358 136 3...

Page 18: ...Circuit l Minimum Circuit Ampacity j Maximum External Fuse or Ckt Brkr k Field Power Wire Size k Ground Wire l Minimum Circuit Ampacity j Maximum External Fuse or Ckt Brkr k Field Power Wire Size k Ground Wire Size Ckt A Ckt B Ckt A Ckt B Ckt A Ckt B Ckt A Ckt B H42A1 A00 A0Z A05 A10 A15 A20 230 208 1 1 1 1 1 or 2 1 or 2 33 33 59 85 111 50 50 60 90 125 8 8 6 4 2 10 10 10 8 6 59 59 26 52 60 60 30 6...

Page 19: ... Code and all local codes Electrical Specifications H L Series Model Rated Volts and Phase No Field Power Circuits Single Circuit Dual Circuit l Minimum Circuit Ampacity j Maximum External Fuse or Ckt Brkr k Field Power Wire Size k Ground Wire l Minimum Circuit Ampacity j Maximum External Fuse or Ckt Brkr k Field Power Wire Size k Ground Wire Size Ckt A Ckt B Ckt A Ckt B Ckt A Ckt B Ckt A Ckt B H4...

Page 20: ...1375 High E S P In H2O H42A L H48A L H60A L High Speed Low Speed High Speed Low Speed Dry Coil Wet Coil Dry Coil Wet Coil Dry Coil Wet Coil Dry Coil Wet Coil 0 1 2 3 4 5 1885 1770 1635 1500 1370 1250 1800 1665 1540 1400 1285 1150 1650 1550 1450 1350 1300 1600 1500 1400 1300 1175 2200 2100 2000 1875 1775 1650 2000 1900 1800 1700 1600 1475 1600 1525 1450 1375 Model H42A L H48A L H60A L Outlet FRONT ...

Page 21: ... Amps BTUH Amps BTUH Amps BTUH 4 16 7 13650 14 4 10240 5 20 8 17065 18 1 12800 6 14 4 20500 12 5 15360 7 2 20500 8 33 3 27300 28 8 20475 9 21 7 30600 18 7 23030 10 8 30700 10 41 6 34130 36 2 25600 12 14 4 40950 15 62 5 51250 54 0 38400 36 2 51200 31 2 38400 18 0 51200 18 43 3 61430 37 5 46100 20 83 2 68260 72 1 51200 ...

Page 22: ...PTIONAL ACCESSORIES EHWA05 A05 X X EHWA05 A10 X X X EHWA05 A15 X X X EHWA05 A20 X X X EHWA05 B09 X X EHWA05 B15 X X X EHW05A B18 X X X EHWA05A C09 X X X EHWA05A C15 X X X EHWA60 A05 X EHWA60 B09 X WMCB 05B X X WMCB 06B X WMCB 08A X X WMCB 09A X WMPD 01C X X X hEATER kITS CIRCUIT BREAKER WMCB PULL DISCONNECT WMPD ...

Page 23: ... 15 Start Kit 230V 1 Phase X CMC 28 LAC X BFAD 5 Barometric Fresh Air Damper Standard X BOP 5 Blank Off Plate X ECONWMT T5 100 Economizer Temperature X ECONWMT E5 100 Economizer Enthalpy X ECONWMT T5 DC 100 Economizer DC Temperature X ECONWMT E5 DC 100 Economizer DC Enthalpy X ...

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