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Manual 2100-586G 

Page 

18 of 25

SERVICE

Solid State Heat Pump Control 

Troubleshooting Procedure

1. 

NOTE:

 

A thorough understanding of the defrost 

cycle sequence is essential. Review that section 

(page 26) prior to troubleshooting the control.  

Turn on AC power supply to unit.

2.  Turn thermostat blower switch to “fan on”— 

the indoor blower should start. (If it doesn’t, 
troubleshoot indoor unit and correct problem.)

3.  Turn thermostat blower to “auto” position. Indoor 

blower should stop. 

NOTE:

 

Many models have a 

1-minute blower time delay on “off” command; 

wait for this to time out.

4.  Set system switch to “heat” or “cool”. Adjust 

thermostat to call for heat or cool. The indoor  
blower, compressor and outdoor fan should start.

NOTE: 

If there was no power to 24 volt transformer, 

the compressor and outdoor fan motor will 

not start for 5 minutes. This is because of the 

compressor short cycle protection.

TABLE 3 – Troubleshooting

Sympton

Description, Check and Possible Causes

What & How to Check / Repair

Compressor 
will not start 
(heating or 
cooling)

1.  Check for LED illumination.

Is there an LED illuminated on the board (flashing)?

Yes = go to Step #2; No = go to Step #3

2.  Check for error codes.

Is the LED flashing a Code?

Yes = go to Step #4; No = go to Step #8

3.  Check for power at board.

Is there 24 volts AC between R and C?

Yes = go to Step #13; No = go to Step #9

4.  Check codes.

What code is blinking?

Code "1", go to Step #6; Code "2", go to Step#7; Fast Blink, go to Step #5

5.  Compressor delay active.

Wait for 5 minute delay or jump board's "speed up pins".

Check for proper operation; if still needed, go back to Step #1.

6.  Low pressure fault.

Check wiring circuit and unit pressures.

7.  High pressure fault.

Check wiring circuit and unit pressures.

8.  Check for Compressor input signal.

Is there 24 volts AC between Y and C?

Yes = go to Step #10; No = go to Step #11

9.  No power to board.

The unit either does not have unit voltage, the transformer is bad or the unit wiring is incorrect.

10.  Check for Compressor output signal.

Is there 24 volts AC between CC & C?

Yes = go to Step #12; No = go to Step #13

11.  No "Y" compressor input signal.

Check thermostat wiring, incorrect phase of unit (see section on Phase Monitor), and finally unit wiring.

12.  No "CC" compressor output signal.

Check compressor contactor for proper operation and finally check compressor.

13.  Faulty board.

Replace defrost board.

Fan outdoor 
motor does 
not run  
(cooling or 
heating except 
during defrost)

Heat pump control defective

Check across fan relay on heat pump control. (Com-NC)
Replace heat pump control.

Motor defective

Check for open or shorted motor winding.  Replace motor.

Motor capacitor defective

Check capacitor rating.  Check for open or shorted capacitor.  Replace capacitor.

Reversing 
valve does not 
energize
(heating only)

Heat pump control defective

Check for 24V between RV-C and B-C.
1. Check control circuit wiring.
2. Replace heat pump control.

Reversing valve solenoid coil defective

Check for open or shorted coil.
Replace solenoid coil.

Unit will not 
go into defrost
(heating only)

Temperature sensor or heat pump control defective

Disconnect temperature sensor from board and jumper across "SPEEDUP" terminals and "SEN 
JMP" terminals.  This should cause the unit to go through a defrost cycle within one minute.
1. If unit goes through defrost cycle, replace temperature sensor.
2. If unit does not go through defrost cycle, replace heat pump control.

Unit will not 
come out of 
defrost
(heating only)

Temperature sensor or heat pump control defective

Jumper across "SPEEDUP" terminal.
This should cause the unit to come out of defrost within one minute. 
1. If unit comes out of defrost cycle, replace temperature sensor.
2. If unit does not come out of defrost cycle, replace heat pump control.

LED BLINK CODES

BLINK

FUNCTION

Slow

Normal function (1.0 sec on/1.0 sec off)

Fast

Compressor Delay timer active  
(0.1 sec on/0.1 sec off)

1

Low pressure switch failure

2

High pressure switch failure/“Soft” Lockout

3

Defrost mode active

4

High pressure switch failure/“Hard” Lockout

Summary of Contents for C36H1-A

Page 1: ...Models INSTALLATION INSTRUCTIONS C36H1 A C36H1 B C36H1 C C42H1 A C42H1 B C42H1 C C48H1 A C48H1 B C48H1 C C60H1 A C60H1 B C60H1 C Bard Manufacturing Company Inc Bryan Ohio 43506 www bardhvac com Manual...

Page 2: ...e Sensor Outside Unit Circuit 19 Fan Blade Setting Dimensions 20 Removal of Fan Shroud 20 R 410A Refrigerant Charge 20 Troubleshooting ECM Indoor Blower Motors 24 FIGURES Figure 1 Fresh Air Damper Ass...

Page 3: ...OPTIONS X Beige 1 White 4 Buckeye Gray 5 Desert Brown 8 Dark Bronze S Stainless Steel CAPACITY 36 3 Ton 42 3 Ton 48 4 Ton 60 5 Ton VENTILATION OPTIONS B Blank off Plate V Commercial Ventilator Mod Sp...

Page 4: ...led in accordance with the Standards of the National Fire Protection Association for the Installation of Air Conditioning and Ventilating Systems of Other Than Residence Type NFPA No 90A and Residence...

Page 5: ...ersonal injury The safety alert symbol shall not be used with this signal word As an alternative to NOTICE the word CAUTION without the safety alert symbol may be used to indicate a message not relate...

Page 6: ...s used Contact distributor or factory for ordering information If using a return air filter grille filters must be of sufficient size to allow a maximum velocity of 400 fpm NOTE If no return air duct...

Page 7: ...tible wall Placement 1 On side by side installations maintain a minimum of 20 clearance on right side to allow access to control panel and heat strips and to allow proper airflow to the outdoor coil A...

Page 8: ...ket optional use for direct mount not used when unit installed with curb C H RIGHT UNIT FIGURE 2 All dimensions are in inches Dimensional drawings are not to scale Dimensions of Basic Unit for Archite...

Page 9: ...LY AIR IT IS RECOMMENDED THAT A BEAD OF OPENING Right Side View RAIN FLASHING SILICONE CAULKING BE PLACED BEHIND RECOMMENDED 1 CLEARANCE FROM THE SIDE MOUNTING FLANGES AND UNDER TOP FLASHING AT TIME O...

Page 10: ...PPLY AIR DUCT FOR WALL MOUNTED UNIT SHOWING 1 4 INCH CLEARANCE TO COMBUSTIBLE SURFACES Fire hazard Maintain minimum 1 4 clearance between the supply air duct and combustible materials in the first 3 o...

Page 11: ...IR FACTORY SUPPLIED RAIN FLASHING SUPPLY AIR MIS 548 A SIDE VIEW I A C K E 1 000 B 1 000 SUPPLY DUCT OVER FRAME INTERIOR FINISHED WALL ALL AROUND DUCT FRAMING MATERIAL EXTERIOR FINISH WALL OPENING FOR...

Page 12: ...best unit performance and efficiency Review duct grille or return duct work Avoid using restrictive duct work to Unit Mount Return Grille Fixed Blade Wall wall Outside Wall Ducted Installations Adjus...

Page 13: ...anel straight out This tab will now line up with the slot in the door When shut a padlock may be placed through the hole in the tab preventing entry See Start Up section for important information on t...

Page 14: ...come out of the charging cylinder tank as a liquid to avoid any fractionation and to ensure optimal system performance Refer to instructions for the cylinder that is being utilized for proper method...

Page 15: ...leaning of the outdoor coil to permit full and unrestricted airflow circulation is essential Sequence of Operation Cooling Stage 1 Circuit R Y makes at thermostat pulling in compressor contactor start...

Page 16: ...wise the timing will remain accelerated and run through the 1 minute minimum defrost length sequence in a matter of seconds and will automatically terminate the defrost sequence There is an initiate d...

Page 17: ...25 120 SW 1 SW 2 TIME SEC OFF OFF ON ON OFF ON OFF ON 30 60 180 MIS 2668 A OFF LOW PRESSURE BYPASS TIMER SWITCH FACTORY SETTING 120 SECONDS ACCUMULATED DEFROST TIME TIMER FACTORY SETTING 60 MIN ON FIG...

Page 18: ...rmer is bad or the unit wiring is incorrect 10 Check for Compressor output signal Is there 24 volts AC between CC C Yes go to Step 12 No go to Step 13 11 No Y compressor input signal Check thermostat...

Page 19: ...6 0 144374 22 0 43554 60 0 15310 98 0 6098 15 0 139576 23 0 42295 61 0 14921 99 0 5961 14 0 134956 24 0 41077 62 0 14544 100 0 5827 13 0 130506 25 0 39898 63 0 14177 101 0 5697 12 0 126219 26 0 38757...

Page 20: ...ty The following pressure tables show nominal pressures for the units Since many installation specific situations can affect the pressure readings this information should only be used by certified tec...

Page 21: ...WB LOW SIDE HIGH SIDE 147 321 147 341 147 362 148 387 150 415 151 444 153 476 156 510 158 548 161 587 C48H 75 DB 62 WB LOW SIDE HIGH SIDE 137 315 137 336 138 360 139 385 141 412 142 442 143 473 145 50...

Page 22: ...3 8 45 52 50 60 8 6 10 10 A20 1 or 3 113 125 2 6 45 52 52 50 60 52 8 6 6 10 10 10 C60H1 B0Z 230 208 60 3 1 32 45 8 10 B06 1 50 60 8 10 B09 1 59 60 6 10 B15 1 59 60 6 10 B18 2 N A N A N A N A 59 28 60...

Page 23: ...variable speed ECM indoor motor that automatically adjusts itself to maintain approximately the same rate of indoor airflow in both heating cooling dry and wet coil conditions and at both 230 208 or 4...

Page 24: ...ontrol replacement check Perform Moisture Check Motor won t start Motor rocks but won t start Check for loose or compliant motor mount Make sure blower wheel is tight on shaft Perform motor control re...

Page 25: ...motor plug just removed to the motor shell is 100K ohms see Figure 11 Measure to unpainted motor end plate If any motor lead fails this test do not proceed to install the control module the motor is d...

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