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R5906113 UDX 07/07/2017

8. Removal and installation of the projector covers

8. REMOVAL AND INSTALLATION OF THE PROJECTOR

COVERS

Overview

•

Removal of the front cover

•

Removal of the left cover

•

Removal of the back cover

•

Removal of the small top cover

•

Mounting the front cover

•

Mounting the left cover

•

Mounting the back cover

•

Mounting the small top cover

About this chapter

Most maintenance and service procedures demand removing one or more of the projector covers to gain access to the parts to
maintain or to service.

The procedures in this chapter describe, with detailed step by step actions and illustrations, how to remove or install the projector
covers.

ARNING

Always switch off the projector and unplug the power cord before removing one of the covers,

unless otherwise stated.

Summary of Contents for UDX 4K22

Page 1: ...UDX Installation Manual R5906113 01 07 07 2017...

Page 2: ...23 32 11 Fax 32 56 26 22 62 Support www barco com en support Visit us at the web www barco com Registered address Barco NV President Kennedypark 35 8500 Kortrijk Belgium Phone 32 56 23 32 11 Fax 32 56...

Page 3: ...mage and also damage attributed to the operation of software as well as to other services provided by Barco being a component of the system or independent service will be deemed invalid provided the d...

Page 4: ......

Page 5: ...duction 50 5 2 Removal of an input board 51 5 3 Installation of an input board or a communication board 53 5 4 Input source connections 55 5 5 Communication connections 61 5 6 Installation of the WiFi...

Page 6: ...cifications of the UDX U32 104 A 6 Dimensions of a UDX 105 A 7 Dimensions of the rigging frame 106 A 8 Dimensions of the flight case 107 A 9 Technical Regulations 108 B Stacking UDX projectors 109 B 1...

Page 7: ...d warnings mentioned in this chapter before installing the UDX projector Clarification of the term UDX used in this document When referring in this document to the term UDX means that the content is a...

Page 8: ...materials and insulation in order to protect the user or operator against risk of electric shock and energy hazard and having access to live parts Safety standards also impose limits to the internal...

Page 9: ...asures to minimize the potential risk to themselves or other persons The term USER and OPERATOR refers to any person other than SERVICE PER SONNEL AUTHORIZED to operate professional projection systems...

Page 10: ...ector if the projector has been dropped or damaged until it has been examined and approved for operation by qualified service personnel Position the cord so that it will not be tripped over pulled or...

Page 11: ...applicable separation heights are discussed in High Brightness precautions Hazard Distance HD page 11 Don t put your hand in front of the beam Before attempting to remove any of the projector s cover...

Page 12: ...disrupting the air flow inside the projector causing overheating Overheating may lead to the projector shutting down during operation The projector must always be installed in a manner which ensures...

Page 13: ...ch have the same characteristics as the Barco original part Unauthorized substitu tions may result in degraded performance and reliability fire electric shock or other hazards Unauthorized substitutio...

Page 14: ...DISTANCE CONSULT SAFETY MANUAL THIS PRODUCT IS IN CONFORMITY WITH PERFORMANCE STANDARDS FOR LASER PRODUCTS UNDER 21 CFR 1040 EXCEPT WITH RESPECT TO THOSE CHARACTERISTICS AUTHORIZED BY VARIANCE NUMBER...

Page 15: ...0 meter to prevent potential exposure for example by an individual sitting on another individual s shoulders within the HD Sufficiently large separation height may be achieved by mounting the image pr...

Page 16: ...y creating sufficient separation height or by placing barriers The minimum separation height takes into account the surface upon which persons other than operator performers or employees are permitted...

Page 17: ...ure HDreflection the distance that has to be kept restrictive related to the reflected light from the rear projection screen HDdiffuse the relevant distance to be considered while observing the defuse...

Page 18: ...ng optics Hazard Distance 12 00 10 00 UDX 4K32 UDX U32 UDX W32 8 00 6 00 UDX 4K22 UDX W22 4 00 2 00 0 00 Image 1 4 Throw Ratio Hazard Distance m 0 5 0 9 1 3 1 7 2 0 2 3 2 7 3 1 3 5 3 9 4 3 4 7 5 1 5 5...

Page 19: ...eful consideration of things such as image size ambient light level projector placement and type of screen to use are critical to the optimum use of the projection system Barco provides a guarantee re...

Page 20: ...ation inlets For installations in environments where the projector is subject to airborne contaminants such as that produced by smoke machines or similar these deposit a thin layer of greasy residue u...

Page 21: ...d to connect the projector with the power net is delivered with the projector Projector weight Do not underestimate the weight of the UDX The projector weights about 92 kg 202 lbs without lens Be sure...

Page 22: ...cting this may result in a start up failure of the Light Processor Unit Necessary tools cutter knife How to unpack 1 Remove the banding around the cardboard box and open the box Do this by releasing t...

Page 23: ...ons A plastic lens holder cover is placed into the lens opening of the projector It s recommended to reuse this cover each time you transport the projector This to prevent intrusion of dust and foreig...

Page 24: ...The four caster wheels provided with breaks and the eight handles make the UDX flight case easy to handle The floor of the flight case wagon is equipped with two small covered compartments to store th...

Page 25: ...ce office should be notified as soon as possible Box content After unpacking the projector it is recommended to check if all following items where included One power cords of 2 7 m 3G10 32A One Quick...

Page 26: ...able R T 5 Rear Ceiling R C upside down 6 Rear Ceiling R C table position Front projection The projector is installed either in a table mount or ceiling mount configuration at the same side of the scr...

Page 27: ...UDX 07 07 2017 23 2 Installation preparations AUDIENCE BACKSTAGE R C R T FLOOR Image 2 7 Rear projection AUDIENCE BACKSTAGE R C FLOOR Image 2 8 Rear projection ceiling mounted in table position SCREE...

Page 28: ...e lens coinciding with the centre of the screen Off Axis projection is obtained by shifting the lens up down left or right Several parameters can be calculated determining the position in any installa...

Page 29: ...the zoom position of the used lens Furthermore shifting too much in both directions will result in a blurred image corner Best image quality is projected in the On Axis configuration Horizontal and v...

Page 30: ...2 6 Projector air inlets and outlets Air inlets and outlets Image 2 12 The UDX has 4 air inlet channels and 2 air outlets The air outlets are located at the rear of the projector The air inlets are lo...

Page 31: ...ed for free from my barco com Regis tration is necessary 1 Go to the Barco website www barco com 2 On the home page click on myBarco log in 3 On the Sign In page enter your Email address and your pass...

Page 32: ...28 R5906113 UDX 07 07 2017 2 Installation preparations...

Page 33: ...n 3 PHYSICAL INSTALLATION Overview Remote control Battery installation Using the XLR connector of the RCU Remote control protocol setup Remote control on off button Connecting the projector with the p...

Page 34: ...h the fingernail a little backwards 1 and pull at the same time the cover upwards 2 Image 3 1 2 Insert the two AA size batteries making sure the polarities match the and marks inside the battery compa...

Page 35: ...R5906113 UDX 07 07 2017 31 3 PhysicalInstallation CAUTION Replace the battery as explained above There is a risk of explosion if the battery is incorrectly installed...

Page 36: ...h the XLR connector will reset the broadcast address of the RCU to its default value 0 How to use the XLR connector 1 Remove the XLR cover by pulling it backwards Image 3 4 2 Connect a cable with XLR...

Page 37: ...to use The NEC protocol have to be used for Barco projectors based on the Pulse platform F70 F80 F90 HDX 4K UDX The RC5 protocol have to be use all other Barco projectors HDX W HDF W HDQ 2K How to se...

Page 38: ...itch reference 1 image 3 6 Switching off the remote control prevents that unwanted commands are send due to an accidental key press Furthermore switching the RCU off will extend the battery life time...

Page 39: ...if the AC supply and cord are not within the specified voltage and power range CAUTION Once the projector is switched to standby the cooling fans will continue to run for approximately 30 seconds to e...

Page 40: ......

Page 41: ...4 Lenses Lens selection R5906113 UDX 07 07 2017 37 4 LENSES LENS SELECTION Overview Available lenses Lens selection Lens installation Lens removal Scheimpflug adjustment...

Page 42: ...of lenses that can be used Using lenses other than the lenses mentioned in this chapter may damage the mechanics of the Actuator causing loud rattling noises in the process and possibly a distorted i...

Page 43: ...R5906113 UDX 07 07 2017 39 4 Lenses Lens selection Image 4 8 R9829997 TLD zoom lens 7 5 11 2 1...

Page 44: ...the Barco website https www barco com en media_entertainment LensCalculator to determine the possible lenses for your configuration The Lens Calculator window opens Image 4 9 Lens calculator The Lens...

Page 45: ...supply socket reference 2 as illustrated 1 3 2 Image 4 10 Lens installation preparation 2 Remove the dust cover from the lens opening Image 4 11 Tip While not placed in the projector place the dust c...

Page 46: ...licking sound Warning Do not release the Lens yet as the Lens may fall out of the Lens Holder 7 Secure the lens in the lens holder by sliding the primary lens lock handle into the locked position to t...

Page 47: ...en towards the unlocked position as illustrated image 4 14 Image 4 14 Unlock the lens 2 Pull down the secondary lock on the lower left side of the lens holder as illustrated image 4 15 3 Gently pull t...

Page 48: ...44 R5906113 UDX 07 07 2017 4 Lenses Lens selection It s recommended to place the dust cover of the original projector packaging back into the lens opening to prevent intrusion of dust Image 4 16...

Page 49: ...ng between lens plane and DMD plane Lp3 Lp4 Fp1 Fp2 DMD Image 4 17 Scheimpflug principle Scheimpflug principle The plane of sharp focus can be changed so that any plane can be brought into sharp focus...

Page 50: ...0 Center focusing Scheimpflug adjustment steps 1 Sharpen the image at the bottom left corner of the screen by turning the upper left Scheimpflug adjustment screw either clockwise or counterclockwise r...

Page 51: ...ustment screw reference 3 image 4 23 Image 4 23 Top focusing 4 Optimize the focus of the projected image in the center of the screen using the motorized focus control Local Keypad Image 4 24 5 Repeat...

Page 52: ...48 R5906113 UDX 07 07 2017 4 Lenses Lens selection...

Page 53: ...tion 5 INPUT COMMUNICATION Overview Introduction Removal of an input board Installation of an input board or a communication board Input source connections Communication connections Installation of th...

Page 54: ......

Page 55: ...d to the ground while handling the electrostatic dis charge ESD sensitive parts The procedure below is applicable to all the input modules of the Input Communication Unit of the projector How to remov...

Page 56: ...5 3 CAUTION Ensure that unused input slots of the Input Communication Unit are always covered with a dummy front plate After removing one of the input modules immediately replace with an other one or...

Page 57: ...nsitive parts Necessary tools PH1 Phillips screwdriver The procedure below is applicable to all the input modules of the Input Communication Unit of the projector How to install 1 Switch off the proje...

Page 58: ...side 5 IMPORTANT LAST STEP Update the firmware of the installed module Use the complete software package to install the firmware via Projector Toolset or USB stick Tip When a complete new software im...

Page 59: ...ghts up when valid input sync is detected The green LED lights up when the input is selected Input specifications HDMI Up to 297 MHZ pixel clock YCbCr 4 4 4 For future release YCbCr 4 2 2 and YCbCr 4...

Page 60: ...3840 x 2160 50 Hz 3840 x 2160 60 Hz 4096 x 2160 24 Hz 4096 x 2160 25 Hz 4096 x 2160 30 Hz 4096 x 2160 50 Hz 4096 x 2160 60 Hz HDBase T 25 297 MHz pixel clock Colors YCbCr 4 2 2 YCbCr 4 4 4 Color 24 bp...

Page 61: ...ows the SMPTE 425M standard Level A HD SDI follows the SMPTE 292M standard Color space YCbCr RGB future release Color depth 10 bpc 12 bpc future release Chroma sampling 4 2 2 only 4 2 0 and 4 4 4 futu...

Page 62: ...3D support Field sequential 3D active 3D For future release Passive 3D support Interlaced support HDCP 1 4 Audio not supported DP 1 2 Support for Deep Color up to 12 bit per color Bitrate Support Vid...

Page 63: ...training initiated by the DP standard may decide to switch to a lower resolution CAUTION The HDBaseT inputs can bridge a distance of 100 m but is sensitive to radiated electromagnetic interference ra...

Page 64: ...ced support HDCP 1 4 Audio not supported DP 1 2 Support for Deep Color up to 12 bit per color Video timings 640 x 480 60 Hz 720 x 480 60 Hz 800 x 600 60 Hz 1024 x 768 60 Hz 1280 x 720 50 Hz 1280 x 720...

Page 65: ...device DMX console to the projector This way you can control the projector from that DMX device console The DMX output port can be connected with the next device in the loop Pin Description 1 Earth 2...

Page 66: ...oltage digital interface circuits This standard is usable over longer distances than RS 232 This signal governs the asyn chronous transmission of computer data at speeds of up to 920 000 bits per seco...

Page 67: ...d be so chosen that the equivalent isotropically radiated power e i r p is not more than that necessary for successful communication This radio transmitter 6158A WUBR508N has been approved by Industry...

Page 68: ...the WIFI module Ensure to use bottom connection Image 5 10 4 Place the WiFi module 2 upon the plastic socket 1 Note that the plastic socket is provided with two positioning pins which fits the small h...

Page 69: ...wire by plugging in the electrical connectors connector J327 reference 1 Image 5 13 8 Position the antenna 7 in the hole on the front side of the Communication module 9 Secure the antenna wire by inst...

Page 70: ...ation 66 R5906113 UDX 07 07 2017 Image 5 15 11 Stick the small white label with certification numbers on the front plate of the communication module somewhere next to the antenna 12 Reinsert the commu...

Page 71: ...dis charge ESD sensitive parts Necessary tools PH1 Phillips screwdriver Necessary parts SIM card not delivered How to install 1 Remove the Communication board 2 Remove the drive fastener 1 from the f...

Page 72: ...s so that the module is secured 6 Image 5 19 6 Push the antenna connector through the hole in the front plate and secure the antenna wire by installing the lock washer and nut 7 Image 5 20 7 Install t...

Page 73: ...cludes a battery powered infrared IR transmitter that allows the user to control the projector remotely This remote control is used for source selection control adaptation and set up Other functions o...

Page 74: ...The keys are equipped with white and blue backlit LEDs Power button is equipped with white blue and red backlit The LEDs are controlled according to the features available Remote Control Unit buttons...

Page 75: ...e IR beam is switched off LCD panel The LCD panel has two main functions 1 Showing the menus and adjustment information and also a mirror of the OSD On Screen Display described in User Interface when...

Page 76: ...wer on off button on the projector or the Power On button on the remote control The projector will continue to power on mode The Power on off button will blink until the projector is ready Once the pr...

Page 77: ...sh rate Chosen communication method and IP address if connected Active functions Starting image projection 1 Make sure the available sources are connected to the appropriate input ports Tip If properl...

Page 78: ...the local keypad or press the Power Off button on the remote control The projector goes to standby mode The after cooling cycle will start about 30 seconds During this period the Power on off button...

Page 79: ...ngStarted 6 4 Power off projector CAUTION This procedure assumes the projector is in standby mode How to power off 1 Switch off the projector with the mains switch 0 must be pressed Image 6 5 2 Unplug...

Page 80: ...l switch the broadcast address of the remote control to the default value 0 This is the only broadcast address that will work when hardwired If you want to change the broadcast address after disconnec...

Page 81: ...ingStarted 6 6 Projector Address Broadcast address Projector will always execute the command coming from a RCU programmed with that broadcast address Projector address Address installed in the project...

Page 82: ...trolling Every projector requires an individual address between 0 and 255 When the address is set the projector can be controlled now with the RCU only for addresses between 0 and 31 with a computer f...

Page 83: ...or lights up continuously proximately 5 seconds 2 Enter the address with the digit buttons within the time the indicator lights up also proximately 5 seconds Note That address can be any value between...

Page 84: ...election 1 Press the Input button on the remote control or local keypad I I Image 6 8 The source selection menu opens Image 6 9 Input selection 2 Use the arrow keys to select the desired source Quick...

Page 85: ...R5906113 UDX 07 07 2017 81 6 GettingStarted P P Image 6 10 A first test pattern will be displayed 2 Press as may times on that button until the desired pattern is displayed...

Page 86: ...82 R5906113 UDX 07 07 2017 6 Getting Started...

Page 87: ...nance 7 MAINTENANCE About this chapter This chapter contains general maintenance procedures Overview Cleaning the lens Cleaning the exterior of the projector Replacement of the metal dust filters Repl...

Page 88: ...s1 2 Clean with lens cleaner together with a clean lens cleaning cloth to remove the dust and contamination Use big wipes in one single direction Warning Do not wipe back and forwards across the lens...

Page 89: ...rojector How to clean the exterior of the projector 1 Switch off the projector and unplug the projector from the mains power net 2 Clean the housing of the projector with a damp cloth Stubborn stains...

Page 90: ...on the inside of the cover 3 Push both filter holders to the outside and flip the filter out of the holder as illustrated Image 7 1 Small metal filter replacement 4 Remove the filter and clean it 5 I...

Page 91: ...otice of the air flow direction of the filter made visible by a label Make sure the arrow points towards the inside of the projector 5 Install the small top cover again See Mounting the small top cove...

Page 92: ...2 Push both filter holders to the outside and flip the filter out of the holder as illustrated Image 7 3 Remove old filter 3 Remove the filter and insert a new one Caution Take notice of the air flow...

Page 93: ...over Mounting the back cover Mounting the small top cover About this chapter Most maintenance and service procedures demand removing one or more of the projector covers to gain access to the parts to...

Page 94: ...oftheprojectorcovers 8 1 Removal of the front cover Necessary tools 7 mm flat screw driver How to remove 1 Remove the lens See Lens removal page 43 2 Release the three captive screws reference 1 Image...

Page 95: ...emoval of the left cover Necessary tools 7 mm flat screw driver How to remove 1 Loosen the four captive screws reference 1 of the light processor cover Use a 7 mm flat screwdriver 2 Remove the cover f...

Page 96: ...covers 8 3 Removal of the back cover Necessary tools 7 mm flat screw driver How to remove 1 Loosen the captive three screws reference 1 of the backside of the projector Use a 7 mm flat screwdriver 2 R...

Page 97: ...e 1 Loosen the two captive screws reference 1 of the small top cover at the back side of the projector 1 Image 8 4 Caution Only loosen the captive screws at the backside of the projector It is not nec...

Page 98: ...unting the front cover Necessary tools 7 mm flat screw driver How to mount 1 Place the front cover on its place with the filter facing the projector Image 8 6 Mount front cover 2 Fasten the three capt...

Page 99: ...overs 8 6 Mounting the left cover Necessary tools 7 mm flat screw driver How to mount 1 Place the cover on its place with the filter facing the back side of the projector Image 8 7 Mount left cover li...

Page 100: ...stallationoftheprojectorcovers 8 7 Mounting the back cover Necessary tools 7 mm flat screw driver How to mount 1 Place the back cover on the backside of the projector Image 8 8 Mount back cover 2 Fast...

Page 101: ...Necessary tools 7 mm flat screw driver How to mount 1 Slide the small top cover into the gapes of the large top cover reference 1 image 8 9 1 2 Image 8 9 2 Flip down the cover so that the captive scre...

Page 102: ...98 R5906113 UDX 07 07 2017 8 Removalandinstallationoftheprojectorcovers...

Page 103: ...the UDX projector as well as the dimensions and the center of gravity Overview Specifications of the UDX 4K32 Specifications of the UDX 4K22 Specifications of the UDX W32 Specifications of the UDX W22...

Page 104: ...ve circular optional 3 flash up to 200Hz Inputs Dual HDBt HDMI 2 0 HDCP 2 2 DP 1 2 HDCP 1 3 Quad SDI HDSDI dual HDSDI 6G BarcoLink Optional Inputs Quad DP1 2 Input resolutions From NTSC up to 4K 4 096...

Page 105: ...cular optional 3 flash up to 200Hz Inputs Dual HDBt HDMI 2 0 HDCP 2 2 DP 1 2 HDCP 1 3 Quad SDI HDSDI dual HDSDI 6G BarcoLink Optional Inputs Quad DP1 2 Input resolutions From NTSC up to 4K 4 096 x 2 5...

Page 106: ...nal 3 flash up to 200Hz Inputs Dual HDBt HDMI 2 0 HDCP 2 2 DP 1 2 HDCP 1 3 Quad SDI HDSDI dual HDSDI 6G BarcoLink Optional Inputs Quad DP1 2 Input resolutions From NTSC up to 4K 4 096 x 2 160 Max pixe...

Page 107: ...up to 200Hz Inputs Dual HDBt HDMI 2 0 HDCP 2 2 DP 1 2 HDCP 1 3 Quad SDI HDSDI dual HDSDI 6G BarcoLink Optional Inputs Quad DP1 2 Input resolutions From NTSC up to 4K 4 096 x 2 560 Max pixel clock 600...

Page 108: ...to 200Hz Inputs Dual HDBt HDMI 2 0 HDCP 2 2 DP 1 2 HDCP 1 3 Quad SDI HDSDI dual HDSDI 6G BarcoLink Optional Inputs Quad DP1 2 Input resolutions From NTSC up to 4K 4 096 x 2 160 Max pixel clock 600 MH...

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Page 112: ...13 UDX 07 07 2017 A Specifications A 9 Technical Regulations Certificates Image A 4 EAC mark Image A 5 Rohs Image A 6 Rohs OK Image A 7 CE mark Image A 8 FCC label Image A 9 RCM mark Image A 10 SGS ma...

Page 113: ...R5906113 UDX 07 07 2017 109 B StackingUDXprojectors B STACKING UDX PROJECTORS...

Page 114: ...110 R5906113 UDX 07 07 2017 B StackingUDXprojectors...

Page 115: ...in their respective rigging frame 2 If pre installed remove all four locking pins reference 1 image B 1 from each rigging frame except the frame that will be installed on top of the stack Image B 1 1...

Page 116: ...3 5 Repeat the previous step for each overlapping corner of all stacked rigging frames In long term installations it is advised to also install swivels between the two projectors in order to make it e...

Page 117: ...trol standard with a set number of conductors data rate word length and type of connector to be used The standard specifies component connection standards with regard to computer interface It is also...

Page 118: ...114 R5906113 UDX 07 07 2017 Glossary...

Page 119: ...al 27 Download plug in 27 Download Projector Toolset 27 General considerations 4 Getting started 70 77 Projector address 77 Terminology overview 70 Getting Started 69 GSM module 67 Installation 67 H H...

Page 120: ...R 32 RCU on off 34 Rear projection 13 22 Remote control 76 How to use 76 Removal 43 90 92 back cover 92 Front cover 90 Lens 43 Remove 88 91 93 Dust filter 88 Left cover 91 Small top cover 93 Replace 8...

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