Barco RLM W6 Service Manual Download Page 1

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SERVICE MANUAL

BARCO RLM W6

Summary of Contents for RLM W6

Page 1: ... 1 SERVICE MANUAL BARCO RLM W6 ...

Page 2: ...ntent per Barco Nov 30th e mail Nov 30 2009 03 Modification Content per Barco Dec 1st e mail Dec 2 2009 04 A Modification Content per Barco Dec 2nd e mail Dec 3 2009 04 B Add error code description Dec 15 2009 04 C Modification Content per Barco Jan 28th e mail Jan 28 2010 04 D Modification Content per Barco Mar 4th e mail Mar 4 2010 ...

Page 3: ... this information without notice and makes no warranty express or implied with respect to this information Barco shall not be liable for any loss or damage including consequential or special damages resulting from any use of this information even if loss or damage is caused by Barco s negligence or other fault This equipment includes parts and assemblies sensitive to damage from electrostatic disc...

Page 4: ...utions z Unpack the unit z Block Diagram z Remote control use z Board location z Fan location z Cleaning unit procedure z Kits definition Pictures z Replacing procedures z RS 232 communication z Recommended Spare Part List z Software download process z Timing chart ...

Page 5: ...not allow water to enter the ventilation openings on the projector 3 If a little water gets into the projector interior while cleaning leave unplugged in a well ventilated room for several hours before using 4 If a lot of water gets into the projector interior when cleaning have the projector serviced B Cleaning the Projection Lens When dust and fingerprints etc are on the lens surface use the des...

Page 6: ...his could lead to deterioration or peeling of paint 2 In case of dust in suction or exhaust holes or the interior disassemble the main unit and use air to remove the dust from the inside D Cleaning the filters In order to keep the interior of the projector clean the projector is equipped with a filter to keep out dust and other small particles Normally it is recommended that you change the project...

Page 7: ...r the internal temperature This could lead to overheating and cause the projector to malfunction or become damaged Use a vacuum cleaner to clean the ventilation slots To clean the filter at the ventilation slots refer to the following illustration Step1 Loosen the two screws on the cover of the ventilation slot Loosen the 2 screws ...

Page 8: ...tly using water Leave it to dry before replacing it for further use If the filter is broken or greasy please replace it by a new one Filter Part nr R9899704 Take out the filter and clean it Step3 Insert the clean filter Put the clean filter inside the cover ...

Page 9: ... 9 Step4 Reattach the filter cover and tighten the two screws Close the filter cover Then fasten the two screws ...

Page 10: ...ified lamps for your projector To replace the projector lamp Step1 Turn off the projector and unplug the power cord Let the projector cool for approximately 15 minutes before removing the lamp module for replacement When you turn off the projector the lamp inside the projector will still be very hot approximately 200 300 C If you attempt to replace the lamp without allowing the projector to cool y...

Page 11: ...etal rod on the lamp cover and pull the lamp out Pull the two Lamps Step5 Insert the new lamp in the direction shown in the illustration into the lamp assembly tighten the two screws using a screw diver and make sure the lamp is firmly secured to prevent the lamp from shaking or poor contact Lamp Part nr R9899711 ...

Page 12: ...he lamp cover and firmly secure the two screws on the lamp cover Tightly lock the two screws Step7 Reconnect power to the projector and reset the lamp usage timer Refer to OSD Menu description Æ Service Æ Lamp1 2 Run Time ...

Page 13: ...e sure the equipment has cooled off sufficiently before carrying out repairs 3 Make sure that parts and screws and wiring etc are returned to their original positions Tube tape and other insulation materials have been used for safety reasons The internal wiring has been designed to avoid direct contact with hot parts or parts under high voltage when using clamps or other tools 4 The parts used in ...

Page 14: ...ution WUXGA 1920 x 1200 Lamp 280 x 2 W Brightness 6000 ANSI 6300 center 10 Lumen Lens Shift Manual Vertical Lens Shift 110 Horizontal Shift 30 Fan 1 Power Fan A 2300 RPM Fan 2 Power Fan B 2300 RPM Fan 3 R G DMD Fan 2200 RPM Fan 4 B DMD Fan 3600 RPM Fan 5 Prism Cooling Fan 2800 RPM Fan6 Engine Exhaust Fan 1700 RPM Fan 7 Lamps Cooling Fan 1700 RPM Fan Location RPM 20 C Fan 8 1700 RPM ...

Page 15: ...owser Projection Screen Size 8 30 2 4 9 1 Feet Meter Aspect Ratio Native 16 10 1 HDMI V1 3 x 2 2 Component 1 YUV1 3 RCA x 1 3 Component 2 YUV2 5 BNC x 1 4 D sub 15 pin RGB VGA x 1 5 S Video x 1 6 Composite Video 1 RCA x 1 7 RS 232C IN x 1 8 12V TRIGGER x 2 9 IR ext x 1 Input Output Terminals 10 10 100 BASE T RJ 45 x 1 Communication Control Terminals 1 RS 232C D sub 9 pins connector 38400KB 2 10 10...

Page 16: ...ent Max 8 A A Noise Level Normal mode 37dB A Eco mode 32dB A dB Power Consumption 220 Vac Normal Mode 670 720 ECO Mode 570 620 W AC Power Supply 100 240 50 60 Hz 750W max 2 5W Standby V 0 40 Ambient Operation Condition Humidity 90 RH 20 60 Storage Condition Humidity 90 RH ...

Page 17: ... 17 Troubleshooting Error Code System Flow chart Lamp Ignition System status ...

Page 18: ... 18 ...

Page 19: ... 19 ...

Page 20: ... 20 ...

Page 21: ...n Normal 4 Lamp fail repeat 5 Lamp door open repeat 6 Fan fail repeat 7 Over Temperature repeat 8 System Error Remark The time period of each step in the above LED blinking pattern is 500 milliseconds e g for Cooling Warm up state the green LED will ON for 500 milliseconds and then OFF 50 milliseconds and then repeat the above LED pattern ...

Page 22: ...DInitFail 8 DDP3021 communication failure in powering on the projector 16 ErrMsgLampInitFail 4 When one lamp fails and one lamp successes on starting the projector it will takes 6 times to ignite the fail lamp to make sure the lamp is really failed 17 ErrMsgLampLitFail 4 Lamp 1 shut down while system is working 18 ErrMsgBallastUartError 8 Ballast 1 UART communication failure 19 ErrMsgExGpioFail 8 ...

Page 23: ...ng 33 ErrMsgBallast2UartError 8 Ballast 2 UART communication failure 34 ErrMsgGtInletTp 8 Reserved 35 ErrMsgGtDmdTp 8 Reserved 36 ErrMsgInletTempSensorFail 8 Inlet Ti temperature sensor reading failure possibly the sensor not connected 37 ErrMsgDMDTempSensorFail 8 DMD Tc temperature sensor reading failure possibly the sensor not connected J7 J11 Ti sensor Tc sensor ...

Page 24: ...063 4 sys 0032Run LS 5 BErr 0063 6 sys 0032Init LS 7 BErr 0000 Illustrate above messages as follow 1 SYS 0015 the projector is shut down because of error code 15 2 SYS 0017 the projector is shut down because first lamp lite fail lamp lite Error as below 3 BErr XXXX 3 BErr XXXX XXXX is the ballast error code usually cause the lamp fail above SYS 0017 4 sys 0032Run LS the lamp is swap when projector...

Page 25: ... 25 J7 Inlet Ti sensor J11 DMD Tc sensor J21 Lamp A LAMP BALLAST BD J24 Lamp B ...

Page 26: ...Fan CN9803 FAN 5 Prism Cooling Fan CNF1 FAN A BD CN9804 FAN 4 B DMD Fan CN9806 FAN 6 Engine Exhaust Fan CN9807 FAN 8 Lamps Exhaust Fan CN9808 FAN 11 FAN 8 hub take care CNF2 FAN B BD CN9809 FAN 9 Lamp B Blower CN9811 FAN 10 Lamp A Blower CN9812 FAN 7 Lamps Cooling Fan CN9813 FAN 12 Rod cooling CNF3 FAN C BD CN9814 ...

Page 27: ...2 it can be get fan speed Op fan all it can be get all the fan speed op prerr check last error code op chevi 0 it can be set fan speed without check environment Ex Op fan5 2500 OP FAN5 2500 ACK Ex Op fan5 OP FAN5 2500 Ex Op fan all OP FAN1 1000 ACK OP FAN12 2000 Ex Use command to check last error code op prerr 1 10 ACK last 2 5 ACK last sec ...

Page 28: ...ing z Use web browser RJ 45 to get error code for debugging The web browser can be used to check the error code and root cause of the problem The web browser set up configuration is as below please press Diagnostics Advanced Diagnostics to get error code as below interface mark z Use Projector toolset to get error code for debugging Projector toolset can also be used to trouble shoot the projector...

Page 29: ... x x x 848x480 47 95 x x x 848x480 59 94 x x x 1024x768 60 x x x 1024x768 75 03 x x x 1024x768 85 03 x x x 1280x720 47 95 x x x 1280x1024 60 02 x x x 1280x1024 75 02 x x x 1280x1024 85 02 x x x 1600x1200 60 x x x 1920x1080 47 95 x x x PC 1680x1050 59 94 x x x 640x480 66 59 x x x Apple Mac 832x624 74 54 x x x NTSC NTSC M 4 43 59 94 x x PAL B G H I 50 x x PAL N 50 x x PAL PAL M 59 94 x x SECAM SECAM...

Page 30: ...1080i 50 x x x x x x x 1080i Aus 50 x x x x x x x 1080i 59 94 x x x x x x x 1080i 60 x x x x x x x 720p 50 x x x x x x x 720p 59 94 x x x x x x x 720p 60 x x x x x x x 1080p 23 98 x x x x x x x 1080p 24 x x x x x x x 1080p 25 x x x x x x x 1080p 29 97 x x x x x x x 1080p 30 x x x x x x x 1080p 50 x x x x x x x 1080p 59 94 x x x x x x x HDTV 1080p 60 x x x x x x x ...

Page 31: ...sets is to allow control of more than one product in the same room without interference The included remote control can be switched between the two sets as well see procedure below The projector and remote control will use the NEC IR protocol with the custom code of 0x06F9 Some details of the protocol are as follows z The modulation frequency is 38kHz z Each pulse consists of an on time and an off...

Page 32: ...rrow 0 7 0x1D 0xBE cur left Keypad left arrow 0 8 0x1F 0xBF cur righ Keypad right arrow 0 9 0x80 0xC0 bright Bring up or cancel brightness slider 0 10 0x81 0xC1 contrast Bring up or cancel contrast slider 0 11 0x82 0xC2 sharp Bring up or cancel sharpness slider 0 12 0x83 0xC3 tint Bring up or cancel tint slider 0 13 0x85 0xC5 phase Bring up or cancel phase slider 0 14 0x8B 0xCB src 1 Switch the ac...

Page 33: ...0x98 0xD8 pause Switch the pause key 0 21 0x99 0xD9 text Switch the text on off mode 0 22 0x9A 0xDA auto img Switch the auto image key 0 23 0x9D 0xDD asp sw Switch to the next aspect ratio 0 24 0xA3 0xE3 pip sw Switch to next PIP Select state 0 25 0xAA 0xEA pip swap Swap the PIP image with the active source image 0 26 0xAD 0xED address Activates remote backlighting only when pressed momentarily Wh...

Page 34: ...de set has changed the remote will blink the back lighting once as a visual confirmation of the change The buttons are to be back lighted with red 625 670nm LEDs The back lighting will turn on after any key press The back lighting will turn off during IR transmission as feedback that a key is being pressed and that transmission is occurring The backlighting will stay on for 10 seconds after any ke...

Page 35: ...lowing is required The projector and the remote shall be designed together to have a minimum 40 feet range from the front of the projector and a minimum 20 feet range from the top The IR receivers should be placed so that the projector has an angular range as shown in Figure 2 ...

Page 36: ... 36 ...

Page 37: ... 37 Figure 2 IR Reception Angles Remote Control Installation ...

Page 38: ... 38 z Software Download Process Projector firmware Download procedures ...

Page 39: ...firmware release 1 4 Click the RS232 from menu to select the correct COM port number corresponding to the connection 1 5 Click the Projector communication test button for testing the communication with the projector If everything is OK the following dialog box will be shown 1 6 Click the Open File button to activate the file selection dialog box and select BarcoW6 txt or BarcoW8 txt file under the...

Page 40: ...mware upgrade process 1 8 The firmware upgrade process indicator of Micro Control board The 1 st part of this firmware upgrade process will be shown as follows 1 9 After finishing the firmware upgrade of the Micro Control board 1 st part the firmware upgrade process of the video board 2 nd part will be started after then A DOS command box with the ISP program will be activated and shown as follows...

Page 41: ...nu to exit from the whole firmware upgrade process 1 11 After finishing the firmware upgrade process please recycle the AC power 2 Firmware downloads procedure for sxW2 part 2 1 Connect the AC power of the projector and have the projector in standby mode 2 2 Connect the RS 232 cable between the projector and the PC 2 3 Open a terminal program e g Tera Term with the following setting baud rate 3840...

Page 42: ...2 4 Input the command op dlw2 1 on the terminal 2 5 Close and Exit the terminal program 2 6 Activate the sxW2 firmware Updater program for the firmware upgrade of sxW2 chip And select UART in the Targets on ...

Page 43: ...please recycle the AC switch to finish the overall firmware download process of sxW2 3 Firmware downloads procedure for RJ 45 module 3 1 Connect the AC power of the projector and have the projector in standby mode 3 2 Connect the RJ 45 cable between the projector and the PC And make sure that the two LEDs of the RJ 45 module are lit after connecting the RJ 45 cable between the PC and the projector...

Page 44: ... command op net ipaddr with a terminal program 3 5 Make sure the DHCP is Disable if current state is Enable switch it to Disable and click Save button to save the setting 3 6 Key in the IP address and followed by firmwareUpdate htm on the URL box as below to activate the firmware update procedure http 192 168 0 100 firmwareUpdate htm And click the Update button to start the firmware upgrade proces...

Page 45: ...ng message will be shown on the display click Continue button to proceed 3 8 Press the Browse button and locate the firmware binary code to be upgraded Then press the Upgrade button to proceed the download process Browse ...

Page 46: ...il the firmware upgrade process finished 3 10 The following message will be shown after the firmware upgrade procedure Just press the Re Login button to finish the whole firmware upgrade process of RJ 45 module Browse ...

Page 47: ... 47 3 11 RJ 45 Test procedures Key in your Projector IP to web browser Information ...

Page 48: ...y to switch the Projector Control as RS232 4 Open a terminal program e g Tera Term with the following setting baud rate 38400 Databit 8 Parity none Stop 1 bit Flow control none 5 Power on the projector and wait for the completion of the powering on sequence It takes about 90 seconds for the completion of the powering on sequence 6 Input the command op dlba1 on the terminal and then disconnect the ...

Page 49: ... the new ballast firmware to be flashed 9 Press Program button to start the ballast firmware update While the firmware update process is proceeding you will see a progress indicator as follows 10 Wait until the firmware update process finished as follows ...

Page 50: ...er of the projector 12 Repeat the above steps 2 11 for the firmware upgrade of the other ballast and in step 6 please input the command op dlba2 to specify ballast2 as the target ballast to be updated The other steps are the same ...

Page 51: ... and a space SP then following a control command then finally the value wants to read set increase or decrease All commands must end with a carriage return ASCII hex 0D shown as CR below The syntax for operations commands is as follows op SP operation command SP Setting Value CR For all but Execute functions the response from the projector will be the command and value where value is the current v...

Page 52: ...ar Focus Far zoomio Zoom out Zoom in vert offset Up Down horiz offset Right Left Lens center execute Midposition shift Get operations command example Input op bright CR System Response OP BRIGHT 100 Increase Decrease operations command examples Input op bright CR System Response OP BRIGHT 101 Input op bright CR Response OP BRIGHT 126 Set operations command example Input op bright 127 CR System Res...

Page 53: ... 1 HDMI 2 2 RGB D 15 3 YUV 1 4 RGBHV YUV2 5 Composite Video 6 S Video 7 RGB S Note1 Note3 1 2 input lock 0 Auto 1 48 Hz 2 50 Hz 3 60 Hz Note2 1 3 auto powoff 0 Off 1 On Note1 1 4 auto powon 0 Off 1 On 1 5 no signal 0 Logo 1 Blue 2 Black 3 White Note1 1 6 vid std 0 Auto 1 PAL 2 SECAM 3 NTSC Note2 Note4 1 7 auto imgadj 0 Off 1 Auto 2 Always Note2 2 1 contrast 0 200 Note2 2 2 bright 0 200 Note2 2 3 s...

Page 54: ...ed offset 0 200 Note2 2 9 green offset 0 200 Note2 2 10 blue offset 0 200 Note2 2 11 red gain 0 200 Note2 2 12 green gain 0 200 Note2 2 13 blue gain 0 200 Note2 2 14 aspect 0 5 4 1 4 3 2 16 10 3 16 9 4 1 88 5 2 35 6 Letterbox 7 Native Note2 Note5 2 15 h total 0 200 Note2 Note7 2 16 h pos 0 200 Note2 2 17 h phase 0 200 Note2 Note7 2 18 v pos 0 200 Note2 2 19 auto img execute Note2 3 1 zoom 0 Off 1 ...

Page 55: ...on 3 3 pip pos 0 Top left 1 Top right 2 Bottom left 3 Bottom right 4 Split L R Note1 Note10 3 4 pip 0 Off 1 On Note1 4 1 lamp mode 0 Economy 1 Standard 2 Dimming Note2 4 2 lamps 0 Single 1 Dual Note1 Note11 4 3 altitude 0 Off 1 On Note1 4 4 lamp pwr 0 22 82 8 100 0 Note2 4 5 lamp1 stat 0 Off 1 On Note1 4 6 lamp2 stat 0 Off 1 On Note1 5 1 rear proj 0 front 1 rear Note1 5 2 ceil mode 0 floor 1 ceili...

Page 56: ...t Left Motor command Note1 5 7 dyna cont 0 Off 1 On Note2 5 8 gamma 0 1 8 1 2 0 2 2 2 3 2 35 4 2 5 Note2 5 9 int ptrn 0 Off 1 Color Bars 2 Hatch 3 Burst 4 Red 5 Green 6 Blue 7 White 8 Black 9 TI Red 10 TI Green 11 TI Blue 12 TI Ramp Note1 5 10 color space 0 Native 1 EBU 2 SMPTE 3 Custom Note2 5 10a Lens center execute Note1 5 11 h keystone 200 200 Note1 Note15 5 12 v keystone 350 350 Note1 Note15 ...

Page 57: ...ower Off 6 3 proj ctrl 0 rs232 1 network Note12 6 4 net ipaddr string 6 5 net subnet string 6 6 net gateway string 6 7 net dhcp 0 Off 1 On 6 8 menu pos 0 Top left 1 Top right 2 Bottom left 3 Bottom right 4 center Note1 6 9 startup logo 0 Off 1 On 6 10 startup chime 0 Off 1 On 6 11 btn 1 0 HDMI 1 1 HDMI 2 2 RGB D 15 3 YUV 1 4 RGBHV YUV2 5 Composite Video 6 S Video 7 RGB S ...

Page 58: ...BHV YUV2 5 Composite Video 6 S Video 7 RGB S 6 13 btn 3 0 HDMI 1 1 HDMI 2 2 RGB D 15 3 YUV 1 4 RGBHV YUV2 5 Composite Video 6 S Video 7 RGB S 6 14 btn 4 0 HDMI 1 1 HDMI 2 2 RGB D 15 3 YUV 1 4 RGBHV YUV2 5 Composite Video 6 S Video 7 RGB S 6 15 btn 5 0 HDMI 1 1 HDMI 2 2 RGB D 15 3 YUV 1 4 RGBHV YUV2 5 Composite Video 6 S Video 7 RGB S ...

Page 59: ... 6 Letterbox 7 Native 8 Auto Note1 6 17 trig 2 0 5 4 1 4 3 2 16 10 3 16 9 4 1 88 5 2 35 6 Letterbox 7 Native 8 Auto Note1 6 18 auto src 0 Off 1 On Note1 6 19 lang 0 English 1 French 2 Spanish 3 German 4 Portuese 5 Chinese Simplified 6 Chinese Traditional 7 Japanese 8 Korean 7 1 model string 7 2 ser no string 7 3 sw ver string Note13 ...

Page 60: ...S Video 8 RGB S Note1 7 6 pixel clock string In MHz Note2 7 7 signal string Note2 7 8 h refresh string Note2 7 9 v refresh string Note2 7 10 lamp1 hours string 7 11 lamp2 hours string 7 12 lamp1 reset execute 7 13 lamp2 reset execute 7 14 proj runtime string 7 15 blue only 0 Off 1 On Note1 7 16 fact reset execute 8 1 CS_cust_Rx 000 999 P7 Command Note1 8 2 CS_cust_Ry 000 999 P7 Command Note1 8 3 C...

Page 61: ...P7 Command Note1 8 9 CS_cust_Cx 000 999 P7 Command Note1 8 10 CS_cust_Cy 000 999 P7 Command Note1 8 11 CS_cust_Mx 000 999 P7 Command Note1 8 12 CS_cust_My 000 999 P7 Command Note1 8 13 CS_cust_Yx 000 999 P7 Command Note1 8 14 CS_cust_Yy 000 999 P7 Command Note1 0 1 picture mute 0 Off 1 On 0 2 power on execute 0 3 power off execute 0 4 text mode 0 Off 1 On Note14 0 5 status 0 standby 1 warm up 2 im...

Page 62: ...r M s g F a n 1 R o t a t e E r r o r 8 E r r M s g F a n 2 R o t a t e E r r o r 9 E r r M s g F a n 3 R o t a t e E r r o r 10 E r r M s g F a n 4 R o t a t e E r r o r 11 E r r M s g F a n 5 R o t a t e E r r o r 12 E r r M s g F a n 6 R o t a t e E r r o r 13 E r r M s g F a n 7 R o t a t e E r r o r 14 E r r M s g F a n 8 R o t a t e E r r o r 15 E r r M s g D M D I n i t F a i l 16 E r r M s...

Page 63: ...s set to Zoom Letterbox aspect ratio is not applicable when the input format is one of formats as listed in appendix 2 Note6 Selection Zoom is not applicable when aspect ratio is set to Native Note7 Only applicable when source is one of RGB D 15 YUV1 and RGBHV YUV2 Note8 Not applicable when color space is set to custom Note9 pip sel can NOT be set to 0 Note10 Not applicable when pip is off Note11 ...

Page 64: ...O O O RGB D 15 O O O O O YUV 1 O O O O RGBHV YUV 2 O O O O Composite Video O O O O O S Video O O O O O PIP Select RGB S O O O O Source Available NA Appendix 2 Input Format 640x480_75Hz_VGA 640x480_85Hz_VGA 800x600_75Hz_SVGA 800x600_85Hz_SVGA 1024x768_75Hz_XGA 1024x768_85Hz_XGA 1280x1024_75Hz_SXGA 1280x1024_85Hz_SXGA 1400x1050_75Hz ...

Page 65: ... 65 z Block Diagram All Function ...

Page 66: ... 66 Power Function Dual Ballast 280W x 2 CN102 Q106 ...

Page 67: ... 67 z Replacing Procedures 1 Top cover disassembly 1 Loosen the 14 pcs M4 6 screws 2 Open the top cover and take off the top cover ...

Page 68: ... 68 z Board Location ...

Page 69: ... 69 2 Exchange Motor board 1 Unplug the 7 pcs connectors on the motor bd 2 Loosen the 4 pcs M3 6 screws then you can exchange motor bd ...

Page 70: ...B Fan C board 1 Loosen each 2 pcs M3 6 screws then you can exchange Fan A Fan B Fan C board 4 Exchange Micro control board Video board W2 board RJ 45 board Keypad board IR board 1 Loosen 7 screws then take off the cover bracket ...

Page 71: ...Loosen 4 pcs M4 6 screws on the right side of back cover 3 Loosen 2 pcs M4 6 screws on the terminal side of back cover 4 Loosen 4 pcs M4 6 screws on the left side of back cover and 1 M4 6 screw on RJ 45 side ...

Page 72: ...72 5 Loosen 2 pcs long hex screws on the AC power of back cover 6 Loosen 2 pcs M4 6 screws on the bottom side of back cover 7 Unplug the 3 pcs connectors from back cover and then tear down the back cover ...

Page 73: ...6 screws on the back cover and then tear down the back IR board 9 Loosen 4 pcs M3 6 screws on the back cover and then tear down the Keypad board 10 Loosen 1 pcs M3 6 screw on the back cover and then tear down the RJ 45 board ...

Page 74: ... 11 Loosen the 4 pcs RCA M3 6 screws and 2 pcs RS 232 hex screws 12 Unplug the 7 pcs connector on the left side of Micro control board 13 Unplug the 6 pcs connector on the right side of Micro control board ...

Page 75: ... 75 14 Loosen the 2 pcs M3 6 screws on the top of Micro control board 15 Loosen the 1 pc M3 6 screw on the top right of Micro control board 16 Tear and Strip down the Micro control board ...

Page 76: ... 76 17 Loosen the 1 pc M3 6 screw of right side of bracket 18 Loosen the 1 pc M3 6 screw of left side of bracket 19 Tear and Strip down the bracket ...

Page 77: ... 77 20 Unplug the 1 pc connector on the video board 21 Loosen the 2 pcs M3 6 screws on the left side of video board 22 Loosen the 3 pcs M3 6 screws on the right side of video board ...

Page 78: ... 78 23 Loosen the 5 pcs BNC hex hoop 2 pcs D sub 15P hex screws and 2 pcs HDMI screws 24 Tear and Strip down the video board 25 Unplug the 3 pcs connectors on the left side of W2 board ...

Page 79: ...Unplug the 3 pcs connectors on the right side of W2 board 27 Loosen the 2 pcs M3 6 screws on the right side of W2 board 28 Loosen the 2 pcs M3 6 screws on the left side of W2 board and then tear down W2 board ...

Page 80: ... 80 5 Exchange ballast board power board 1 Remove the 1 pc M3 6 screws on the bracket 2 Tear down and take off the bracket 3 Loosen the 4 pcs M4 6 screws on right of right side cover of projector ...

Page 81: ... 81 4 Loosen the 4 pcs M4 6 screws on bottom of right side cover of projector 5 Loosen the 2 pcs M3 6 screws on surface of power module 6 Loosen the other 3 pcs M3 6 screws on surface of power module ...

Page 82: ... 82 7 Loosen the 1 pc M3 6 screws on top right root of power module 8 Loosen the 1 pc M3 6 screw on top left root of power module 9 Loosen the 1 pc M3 6 screw on down left root of power module ...

Page 83: ... 83 10 Loosen the 1 pc M3 6 screw on down right root of power module 11 Unplug the 2 pcs lamp high voltage connectors from power module 12 Loosen the 4 pcs M3 6 screws on side of power module ...

Page 84: ... 84 13 Open the top cover of power module upward 14 Be careful to pull the wire from indentation of power module 15 Unplug the 8 pcs M3 6 screws and tear down the 2 pcs ballasts ...

Page 85: ... 85 16 Loosen the 3 pcs M3 6 screws on the top of power board 17 Loosen the 3 pcs M3 6 screws on the down of power board 18 Tear down power board from power module ...

Page 86: ...ne Integrator System Assembly 1 Loosen the 4 pcs M4 6 screws on the left of left side cover of projector 2 Loosen the 4 pcs M4 6 screws on the down of left side cover of projector 3 Loosen 7 pcs M3 6 screws to remove bracket ...

Page 87: ... 87 4 Loosen 5 pcs φ3 6 screws and take off the bracket 5 Loosen the 1 pc M3 6 screw near the front of Fan B board 6 Loosen another 1 pc M3 6 screw near the front of Fan B board ...

Page 88: ... 88 7 Loosen 1 pc M3 6 screw near the back of Fan B board 8 Loosen another 1 pc M3 6 screw near the back of Fan B board 9 Loosen another 1 pc M3 6 screw near the back of Fan B board ...

Page 89: ... 89 10 Take off the top cover module of air output 11 Loosen 3 pcs M4 10 screw and take off the bottom cover module of air output 12 Loosen 1 pc M3 6 screw on bracket of FIP ...

Page 90: ... 90 13 Loosen another 1 pc M3 6 screw on bracket of FIP 14 Loosen another 1 pc M3 6screw on bracket of FIP 15 Loosen 1 pc M3 6 screw on the bracket of Fan 9 Fan10 board ...

Page 91: ... 91 16 Take off the bracket of FIP 17 Loosen 1 pc M3 6 screw on the bracket of Fan 9 Fan10 board 18 Loosen 1 pc M3 6 screw on the bracket of Fan 9 Fan10 board ...

Page 92: ... 92 19 Take off the bracket of Fan 9 Fan10 board 20 Loosen 3 pcs M3 6 screws and take off the bracket of FIP 21 Loosen 2 pcs M4 10 screws on Lens Mount cover ...

Page 93: ... 93 22 Loosen 2 pcs M4 10 screws on bottom of Lens Mount cover 23 Loosen 1 pc M4 8 screws to remove front panel 24 Push the small front panel from right to left ...

Page 94: ... 94 25 Tear down the small front panel 26 Loosen 4 pc M3 6 screws on bottom of front cover then take off the front cover ...

Page 95: ... 95 27 Loosen 7 pcs M4 10 screws on the bottom of DMD engine ...

Page 96: ... 96 28 Tear down the DMD engine 29 Loosen 1 pc M3 6 screw on the front of Lamp module base ...

Page 97: ... 97 30 Loosen another 1 pc M3 6 screw on the front of Lamp module base 31 Loosen 1 pc M3 6 screw on the back of Lamp module base 32 Loosen another 1 pc M3 6 screw on the back of Lamp module base ...

Page 98: ... 98 33 Pull the Lamp module base toward left 34 Loosen the 2 pcs M3 6 screws on the illumination system assembly 35 Take off and pull the integrator system assembly ...

Page 99: ...base Note When we take off integrator system assembly the relay Lens will be adhered to integrator system assembly Thus we need to take off relay Lens from integrator system assembly Then we must clean any dust dirt and fingerprint and put back ...

Page 100: ...sen the 2pcs screws on the left side Lamp cover of projector then and open the Lamp cover 2 Loosen the 2pcs screws on the left Lamp and pull the left Lamp module 3 Loosen the 2pcs screws on the right Lamp and pull the right Lamp module ...

Page 101: ... 101 8 Exchange Projector Filter 1 Loosen the 2pcs screws on the right side filter cover of projector then and open the Lamp cover 2 Take out inside filter of projector ...

Page 102: ...Fan CN9803 FAN 5 Prism Cooling Fan CNF1 FAN A BD CN9804 FAN 4 B DMD Fan CN9806 FAN 6 Engine Exhaust Fan CN9807 FAN 8 Lamps Exhaust Fan CN9808 FAN 11 FAN 8 hub take care CNF2 FAN B BD CN9809 FAN 9 Lamp B Blower CN9811 FAN 10 Lamp A Blower CN9812 FAN 7 Lamps Cooling Fan CN9813 FAN 12 Rod cooling CNF3 FAN C BD CN9814 ...

Page 103: ... 103 ...

Page 104: ... 104 Wire Clip Dressing A ...

Page 105: ... 105 B ...

Page 106: ... 106 C Folding Mirror Adjustment 1 Disassembly the top cover 2 Check the full white image where color band is and slight adjust fixed nut ...

Page 107: ... 107 to remove it 3 When finish adjusted add TB1401B glue on the nuts to fix it z Kit definition Pictures Projector spare part A B C ...

Page 108: ... C 10 R9899715 BME RLM W6 VIDEO BOARD 11 R9899716 BME RLM W6 POWER BOARD 12 R9899717 BME RLM W6 MICRO CONTROL BOARD 13 R9899718 BME RLM W6 W2_TMDS BOARD 14 R9899719 BME RLM W6 MOTOR DRIVER BOARD 15 R9899720 BME RLM W6 PWB ASS R FORMATTER 16 R9899721 BME RLM W6 PWB ASS G FORMATTER 17 R9899722 BME RLM W6 PWB ASS B FORMATTER 18 R9899723 BME RLM W6 FAN KIT 1 FAN 7 8 9 10 11 19 R9899724 BME RLM W6 FAN ...

Page 109: ... 05 PRISM COOLING FAN FAN 06 ENGINE EXHAUST FAN R9899724 FAN 12 ROD COOLING FAN BME RLM W6 STARTER PACKAGE Lamp driver Osram 280W Fan driver board B Fan driver board A Fan driver board C Video board Power board Micro control board W2_TMDS board Motor driver board FAN kit 1 RLM W6 R9899725 FAN kit 2 RLM W6 BME RLM W6 COMMUNICATION KIT Keypad board RJ 45 board R9899726 IR Board 1 2 ...

Page 110: ... 110 Please refer to Page 126 Page 131 3 4 5 6 7 8 ...

Page 111: ... 111 9 10 11 12 ...

Page 112: ... 112 13 14 15 16 17 18 FAN KIT 1 FAN 7 ...

Page 113: ... 113 18 FAN KIT 1 FAN 8 18 FAN KIT 1 FAN 9 18 FAN KIT 1 FAN 10 18 FAN KIT 1 FAN 11 19 FAN KIT 2 FAN 1 19 FAN KIT 2 FAN 2 ...

Page 114: ... 114 19 FAN KIT 2 FAN 3 19 FAN KIT 2 FAN 4 19 FAN KIT 2 FAN 5 19 FAN KIT 2 FAN 6 19 FAN KIT 2 FAN 12 20 Please refer to Page 110 Page 115 ...

Page 115: ... 115 21 COMMUNICATION KIT Keypad Board 21 COMMUNICATION KIT RJ 45 Board 21 COMMUNICATION KIT IR Board ...

Page 116: ... 116 z Unpack the unit ...

Page 117: ... 117 Carton Out Dim 669 157 175 Empty carton inside nothing Carton inside Lamp ...

Page 118: ... 118 Carton inside W6 projector Carton IN Dim 990 673 400 Out Dim 1006 689 432 Carton Out Dim 157 165 217 Empty carton inside nothing ...

Page 119: ... 119 ...

Page 120: ... 120 Lens part Assembly Disassembly procedure Task 1 Disassembly the RLD lens Step 1 Disassembly the front cover and motor bracket 5 screws 2 screws ...

Page 121: ... 121 Step 2 Disassembly lens flange and motor cover Step 3 Disassembly motor module 4 screws 6 screws 3 screws 2 screws 4 screws ...

Page 122: ... 122 Task 2 BARCO RLM W Lens Step 1 Assembly motor bracket Just keep projection lens and motor module for HV3C using Part A 2 screws Focus stand off Zoom stand off Short ...

Page 123: ... 123 Step 2 Assembly motor module Focus motor Blue Red Zoom motor White Brown Fixed motor module 4 screws ...

Page 124: ... 124 Step 3 Assembly motor connector and motor cover Fixed wire with Cable tie 2pcs Connector hide in cover Part C 4 screws Cable tie 2 screws Motor wire 2 twists with stand off Connecting with Part B ...

Page 125: ... 125 Step 4 Assembly lens Clip Step 5 Assembly Lens cover Part E 2 screws Fixed bracket insert direction Part D 3 screws ...

Page 126: ... 126 Finish photo ...

Page 127: ... 127 Lens part list Consign Part list Item 4 Screw M3 0 5 x2 Item 1 Bracket Motor x1 Item 2 Stand off Zoom Short x2 Item 3 Stand off Focus Tall x2 ...

Page 128: ... 128 Item 4 Screw M3 0 5 6 x2 Item 5 Screw M3 0 5 10 x2 Item 3 Wire Saddle x1 Item 2 Bracket Connector x1 Item 1 Cable motor connector x 1 ...

Page 129: ... 129 Item 3 Screw M2 0 4 x 4 Item 2 Wire saddle x 1 Item 1 Motor cover x 1 ...

Page 130: ... 130 Item 2 Screw M4 0 7 x 3 Item 1 Clip Lens Assy x 3 ...

Page 131: ... 131 Item 3 Screw M4 0 7 x 2 Item 2 Clip fixed cover x 2 Item 1 Lens cover x 1 ...

Page 132: ... 132 Item 1 Cable Tie x 3 ...

Page 133: ... R9832742 PROJ LENS ZOOM 1 5 1 8 F2 5 G80 R9832743 PROJ LENS ZOOM 1 8 2 25 F 2 5 G100 R9832744 PROJ LENS ZOOM 2 25 3 0 F2 3 G200 R9832745 PROJ LENS ZOOM 3 0 4 5 F2 5 G400 R9832746 PROJ LENS ZOOM 4 5 7 0 F2 5 G500 Item 2 Packing Box x 1 These are total Projection Lens packing material only for BARCO ...

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Barco RLM W6, Service Manual

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