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Connecting Machines

DU5P : Flexible and Low Cost Data 
Collection Terminal

Each knitting machine is equipped with an industrial data col-
lection terminal (data unit). This device automatically counts the 
number of revolutions (production), calculates the speed and 
detects automatic stops such as needle breakage, yarn break-
age, end of piece,...

As not all stops can be detected automatically, machine opera-
tors can make additional declarations by means of the data unit 
keyboard. Typical declarations include call fixer, piece change, 
quality change, quality check, waiting for yarn,… A display is 
available for communication with the operators.

 

DU8P : Designed for Maximum 
User Friendliness

The  DU8P  has  been  designed  for  a  maximum  flexibility  and 
ease of use. The large display allows the operator to view all 
production and planning information.

Nine pre-defined “quick entry” keys are available for fast entry of 
the most frequent stop reasons. All other data entry is conducted 
through software driven function keys. 

Besides count inputs and digital inputs for automatic stop detec-
tion, the DU8P is also equipped with two serial interfaces which 
can be used to connect weighing scales, printers,…

Through bi-directional communication, the DU8P can stop the 
machine, activate a light or any other machine function by using 
one of the five relay outputs. 

Touch Screen Fabric Inspection 
Terminal 

Mounted on the inspection table and linked with the yardage 
clock,  this  terminal  offers  a  Windows  based  Graphical  User 
Interface for defect entry. 

The “defect codes” are shown as buttons on the screen. The 
inspector enters the defect by tapping the corresponding but-
ton. Special buttons are available for running defects, cut outs, 
mending, …
While inspecting, the piece map is continuously displayed on 
the screen and eventual erroneous entries can be corrected on 
the spot. For each inspected piece, a defect map with grade 
calculation  is  available  and  sent  to  the  central  computer  for 
storage and reporting. 

Summary of Contents for DU5P

Page 1: ...d bottlenecks resulting in an optimal usage of production capacities With today s small order quantities and short delivery times scheduling has become a critical function for the textile mill KnitMaster offers the planning department an interactive tool allowing them to optimize machine loading based on real time information Optional modules are available for on line control of yarn consumption c...

Page 2: ... entry of the most frequent stop reasons All other data entry is conducted through software driven function keys Besides count inputs and digital inputs for automatic stop detec tion the DU8P is also equipped with two serial interfaces which can be used to connect weighing scales printers Through bi directional communication the DU8P can stop the machine activate a light or any other machine funct...

Page 3: ...n any user defined mixture of text and graphics Film Report The film report is the result of an automatic machine activity sampling carried out by KnitMaster Based on user definable time intervals the film report makes a complete machine diagnostic and shows whether efficiency losses were due to one long stop or were caused by several short stops Report Formula Generator All data is stored in a data ba...

Page 4: ...s sign them to another machine etc the system calculates the consequences on the spot Target Roll Length Control The target roll length can be downloaded to the data unit at the machine Upon reaching the length the data unit can stop the machine and activate a doffing lamp to inform the operator that the machine is waiting for doffing Piece Weighing After knitting each individual piece is often weig...

Page 5: ...basis These include checks on fabric quality oilers jets and drives cleaning For each of these maintenance actions the user defines the frequency in between two interventions When executing a maintenance action the technician declares his intervention at the data unit resetting the maintenance counter to zero Based on the monitoring information the system reports the machines which are due for a ne...

Page 6: ...ng communication within the mill The CIM Kiosk a TV monitor on the production floor allows the user to retrieve information from the system using a standard browser environment As such operators and technicians are constantly informed about efficiencies job status machines needing assistance Link with the ERP system KnitMaster is easily integrated in the customer s ERP system Through a standard inte...

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