Barco DP-1500 User Manual Download

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DP-1500

Installation manual

R59770091/06
06/01/2009

Summary of Contents for DP-1500

Page 1: ...DP 1500 Installation manual R59770091 06 06 01 2009 ...

Page 2: ...670 USA Phone 1 916 859 2500 Fax 1 916 859 2515 E mail folsomsales barco com Visit us at the web www barco com Barco nv Media Entertainment Division Noordlaan 5 B 8520 Kuurne Phone 32 56 36 89 70 Fax 32 56 36 883 86 E mail sales events barco com Visit us at the web www barco com Printed in Belgium ...

Page 3: ...int Barco can repair the fault or provide a replacement at its own discretion within an appropriate period If this measure proves to be impossible or unsuccessful the purchaser can demand a reduction in the purchase price or cancellation of the contract All other claims in particular those relating to compensation for direct or indirect damage and also damage attributed to the operation of softwar...

Page 4: ...d more information on the collection reuse and recycling systems please contact your local or regional waste administrator You can also contact us for more information on the environmental performances of our products Trademarks Brand and product names mentioned in this manual may be trademarks registered trademarks or copyrights of their respective holders All brand and product names mentioned in...

Page 5: ...46 6 2 Removal of the lamp house 47 6 3 Removal of the xenon bulb lamp 49 6 4 Installation of the xenon bulb lamp 52 6 5 Installation of the lamp house 57 6 6 Resetting the lamp parameters 59 6 7 Realignment of the lamp in its reflector 60 7 Input communication unit 63 7 1 Introduction 64 7 2 Local Keypad of the DP 1500 projector 65 7 3 Communication ports of the DP 1500 projector 66 7 4 About Gen...

Page 6: ...oval of the lamp cover 124 13 2 Removal of the input cover 125 13 3 Removal of the front cover 126 13 4 Removal of the side cover 127 13 5 Removal of the rear cover 128 13 6 Removal of the top cover 129 13 7 Open the sealed compartment 130 13 8 Close the sealed compartment 131 13 9 Installation of the top cover 132 13 10 Installation of the rear cover 133 13 11 Installation of the side cover 134 1...

Page 7: ...1 Operating conditions 1 OPERATING CONDITIONS Overview Certification Physical Environment Heat Dissipation Cooling Input Power Initial Inspection Mutual Agreement R59770091 DP 1500 06 01 2009 3 ...

Page 8: ...a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guarantee Observing the specification as mentioned below are critical for the performances of the projector Neglecting can results in warranty loss 4 R59770091 DP 1500 06 01 2009 ...

Page 9: ... environment in which the DP 1500 may be safely operated or stored Environment Operating Non Operating Ambient Temperature 10 C 50 F to 35 C 95 F 15 C 5 F to 60 C 140 F Humidity 5 to 85 RH Non condensed 5 to 95 RH Non Condensed Altitude 60 197Ft to 3000m 9843Ft 60 197Ft to 10000m 32810Ft R59770091 DP 1500 06 01 2009 5 ...

Page 10: ...at the bottom minimum 5 cm and on the sides to ensure sufficient air flow It should be used in an area where the ambient temperature as measured at the projector air inlet does not exceed 35 C 95 F Besides the installation of an exhaust system is MANDATORY The installed exhaust blower must remove an air volume of 6 65 m3 per min 235 CFM 6 R59770091 DP 1500 06 01 2009 ...

Page 11: ... the nominal line voltage for which the projector was set at the factory To protect operating personnel the National Electrical Manufacturers Association NEMA recommends that the instrument panel and cabinet be grounded In no event shall this projector be operated without an adequate cabinet ground connection AC power supply cord specification Certified cord 4 0 mm 10AWG min 300V Installation acco...

Page 12: ... inspection is completed If damage is found file claim with carrier immediately The Barco Sales and Service office should be notified as soon as possible Mechanical check This check should confirm that there are no broken knobs or connectors that the cabinet and panel surfaces are free of dents and scratches and that the meter face and operating panel are not scratched of cracked The Barco Sales a...

Page 13: ...g parties Unless otherwise agreed signing the document means acceptance of above items especially the unconditional acceptance of the operating conditions For the Buyer For the Manufacturer Firm Firm Barco Name Name Sign Sign R59770091 DP 1500 06 01 2009 9 ...

Page 14: ...1 Operating conditions 10 R59770091 DP 1500 06 01 2009 ...

Page 15: ...view General considerations Restricted Access Location Electrical Safety Heat and Fire Hazards Safety on Installation Protection from Ultraviolet Radiation Protection on Servicing Safety on Cleaning Safety on Shipping R59770091 DP 1500 06 01 2009 11 ...

Page 16: ...oduct enclosure General Safety Instructions This equipment is intended for installation in a restricted access location Before operating your projector please read this manual thoroughly and retain it for future reference Installation and preliminary adjustments should be performed by qualified Barco personnel or authorized Barco service dealers All warnings on the projector and in the documentati...

Page 17: ...n only be gained by SERVICE PERSONS or by USERS who have been instructed about the reasons for the restriction applied to the location and about the precautions that shall be taken Access is through the use of the TOOL or lock and key or other means of security and is controlled by the authority responsible for the location What are the Reasons for the Applied Restriction The Air exhaust on the to...

Page 18: ... or damaged until it has been examined by a qualified serviceman Position the cord so that it will not be tripped over pulled or contact hot surfaces If an extension cord is necessary a cord with a current rating at least equal to that of the appliance should be used A cord rated for less amperage than the appliance may overheat Let appliance cool completely before storing Remove cord from applian...

Page 19: ... use sand CO2 or dry powder fire extinguishers never use water on an electrical fire Always have service performed on this projector by authorized Barco service personnel Always insist on genuine Barco replacement parts Never use non Barco replacement parts as they may degrade the safety of this projector Slots and Openings Slots and openings in the cabinet and the sides are provided for ventilati...

Page 20: ...ctor Damage If the Air Filters are not regularly replaced A clean booth would be monthly minimum the air flow inside the projector could be disrupted causing overheating Overheating may lead to the projector shutting down during operation In order to ensure that correct airflow is maintained and that the projector complies with Electromagnetic Compatibility requirements it should always be operate...

Page 21: ...d by wearing tightly woven garments and gloves Protecting the eyes from UV can be accomplished by wearing safety glasses that are designed to provide UV protection In addition to the UV the visible light from the lamp is intense and should also be considered when choosing protective eye wear Exposure to UV Radiation Some medications are known to make individuals extra sensitive to UV radiation The...

Page 22: ...re extensive work by a qualified technician to restore the product to normal operation If the product has been dropped or the cabinet has been damaged If the product exhibits a distinct change in performance indicating a need for service Replacement Parts When replacement parts are required be sure the service technician has used original Barco replacement parts or authorized re placement parts wh...

Page 23: ...ed with mild detergent solution Never use strong solvents such as thinner or benzine or abrasive cleaners since these will damage the cabinet Optical Performances To ensure the highest optical performance and resolution the projection lenses are specially treated with an anti reflective coating therefore AVOID TOUCHING THE LENS FACE To remove dust on the lens use a soft dry cloth Do not use a damp...

Page 24: ... Shipping package Save the original shipping wooden box and packing material they will come in handy if you ever have to ship your projector For maximum protection repack your set as it was originally packed at the factory 20 R59770091 DP 1500 06 01 2009 ...

Page 25: ...echanical set up of the DP 1500 3 MECHANICAL SET UP OF THE DP 1500 Overview Unpacking the projector Positioning the DP 1500 at port window Installation of the exhaust system R59770091 DP 1500 06 01 2009 21 ...

Page 26: ... mm Allen wrench 13 mm open end wrench 17 mm open end wrench How to unpack the projector 1 Remove the banding around the carton box by releasing the fastening clips as illustrated and open the box Image 3 1 2 Remove the smaller carton box reference 1 as illustrated Note The smaller carton box contains the manual 1 2 3 Image 3 2 3 Remove the carton box and the foam around the projector See image 3 ...

Page 27: ...wrench 6 6 Image 3 5 Save the original shipping carton and packing material they will be necessary if you ever have to ship your projector For maximum protection repack your projector as it was originally packed at the factory A rubber foam inside a plastic bag is placed into the lens opening of the projector It s recommended to reuse this foam and plastic back each time you transport the projecto...

Page 28: ...universal pedestal has a separate compartment to install the UPS unit if available for the DP 1200 digital projector Futhermore the universal pedestal contains a standard 19 rack to build in the projector peripherals like alternative content switchers e g ACS 2048 Necessary tools 14 mm wrench 17 mm wrench Projector centering 1 If the projector is standalone in front of the port window center the p...

Page 29: ... and parallel to the screen This orientation helps to ensure optimized lens performances with minimal offset If this position is not possible such as when the projector is significantly higher than the center of the screen it is better to rely on offset rather than extra tilt 1 Before adjusting tilt make sure the projector is as well centered with the theatre screen as possible for your installati...

Page 30: ... up of the DP 1500 90 Inclined screen Image 3 9 Barco offers a pedestal for the DP 1200 digital projector This universal pedestal allows you to easily tilt the projector forward up to 6 26 R59770091 DP 1500 06 01 2009 ...

Page 31: ...in 235 CFM CAUTION If more than one projector is installed in a common projection booth the above exhaust air flow must be measured at EACH individual projector head exhaust stack Inadequate exhaust draft can contribute to premature xenon bulb lamp failure How to install the Exhaust stack See illustration below Image 3 10 Ensure good condition of the lamp house blower Keep the blower inlet clean f...

Page 32: ...3 Mechanical set up of the DP 1500 28 R59770091 DP 1500 06 01 2009 ...

Page 33: ...should be protected by an appropriate rated and readily accessi ble disconnect switch circuit breakers and ground fault current interrupters The installation shall be done according to the local electrical installation codes Overview Power requirements Connecting the main AC power R59770091 DP 1500 06 01 2009 29 ...

Page 34: ...CAUTION BECAUSE OF HIGH VOLTAGES impressed during the ignition cycle the projector casing MUST be grounded Connect an adequate earth ground to the grounding lug adjacent to the terminal board AC Requirements THE AC REQUIREMENTS for the DP 1500 projector is a mono phase system with a separate earth ground PE Voltage requirements are printed onto the Name and Data Plate The AC supply must be install...

Page 35: ... main AC compartment by releasing the three captive dumb screws Image 4 1 3 Guide the AC power cord through the cable gland and connect the wires to the 3 terminal strip as illustrated Warning Always connect first the PE wire PE Image 4 2 4 Secure the power cord with the chassis of the projector by using two cable ties A and by fastening the cable gland B as illustrated Note The first production s...

Page 36: ... A Image 4 3 Power cord entrance at the bottom B Image 4 4 Power cord entrance at the rear 5 Reinstall the cover of the main AC compartment Image 4 5 6 Reinstall the rear cover and lamp cover of the projector 32 R59770091 DP 1500 06 01 2009 ...

Page 37: ...rt the projector with the lens mounted on it Always remove the lens before transporting the projector Overview Available lenses Lens selection Lens formulas Lens removal Lens installation Lens shift zoom focus Scheimpflug adjustment R59770091 DP 1500 06 01 2009 33 ...

Page 38: ...9311 0 98 DC2K Zoom 1 6 2 5 1 Motorized R9855932 or R9855933 0 98 DC2K Zoom 1 6 2 5 1 Manual R98559321 or R98559331 0 98 DC2K Zoom 1 95 3 2 1 Motorized R9855934 or R9855935 image 5 1 0 98 DC2K Zoom 1 95 3 2 1 Manual R98559341 or R98559351 0 98 DC2K Zoom 2 4 3 9 1 Motorized R9855936 image 5 2 0 98 DC2K Zoom 2 4 3 9 1 Manual R98559361 Image 5 1 R9855934 0 98 DC2K Zoom 1 95 3 2 1 Image 5 2 R9855936 0...

Page 39: ...he projector screen distance PD 3 Use the lens formulas see Lens formulas page 36 to find the best corresponding PD with regard to the measured projector screen distance for the required screen width SW Tip Divide PD by SW to determine the approximate throw ratio Choose a lens which captures the calculated throw ratio Use the lens formula of the chosen lens to recalculate exactly SCREEN PD SW Imag...

Page 40: ...5 3 2 PDmin 1 95 x SW PDmax 3 2 x SW 0 98 DC2K Zoom 2 4 3 9 1 2 4 3 9 PDmin 2 4 x SW PDmax 3 9 x SW Due to production tolerances the real distances can differ by 2 from these calculated values For critical situations fixed installs that use the lens at one of its extreme zoom positions this should be taken into account CAUTION Never transport the projector with a lens mounted in the lens holder Al...

Page 41: ...e lens out of the lens holder Image 5 5 It s recommended to place the lens caps of the original lens packaging back on both sides of the removed lens to protect the lens It s recommended to place the foam rubber of the original projector packaging back in the lens opening to prevent intrusion of dust Note that this foam rubber is packed in a plastic bag to prevent the dust emitted by the foam from...

Page 42: ...hat the lens holder stands in the On Axis position horizontal and vertical mid position Note The lens holder is placed default in the On Axis position at factory 5 Gently insert the lens in such a way that the lens connector matches the socket B Image 5 7 6 Insert the lens until the connector seats into the socket Warning Do not release the lens yet as the lens may fall out of the lens holder 7 Se...

Page 43: ... by trying to pull the lens out of the lens holder CAUTION Never transport the projector with a lens mounted in the lens holder Always remove the lens before transporting the projector Neglecting this can damage the lens holder and prism R59770091 DP 1500 06 01 2009 39 ...

Page 44: ... 50 up down and 15 left right This range is valid for all throw ratios Only the 0 98 DC2K Zoom 1 95 3 2 1 lenses with item numbers R9855934 and R98559341 have a larger shift range of 128 up down How to shift the lens of the DP 1500 1 Is the projector equipped with a motorized shift If yes use the up and down arrow keys on the local keypad to shift the lens vertically and use the left and right arr...

Page 45: ...ocused on the screen Scheimpflug principle The plane of sharp focus can be changed so that any plane can be brought into sharp focus When the DMD plane and lens plane are parallel the plane of sharp focus will also be parallel to these two planes If however the lens plane is tilted with respect to the DMD plane the plane of sharp focus will also be tilted according to geometrical and optical prope...

Page 46: ...r a flat screw driver Tip Use a white paper to search for the sharp focus plane at the left or right side of the projected pattern Turn the adjustment screw a bit and check if the sharp focus plane has come closer to the screen If not turn the adjustment screw in the opposite direction and check again Note A simultaneous readjustment of the focus shift plate will be necessary to get the mid left a...

Page 47: ...cted image and adjust the focus using the lens focus barrel or motorized focus control b Place the zoom lens in WIDE position largest projected image and adjust the focus using the focus shift plate of the lens holder c Repeat step a and b until the projected image is as sharp as possible 7 Fasten all lock screws of the lens holder adjustment mechanism Image 5 18 8 Reinstall the top cover the side...

Page 48: ...5 Lenses lens holder 44 R59770091 DP 1500 06 01 2009 ...

Page 49: ...iew Introduction Removal of the lamp house Removal of the xenon bulb lamp Installation of the xenon bulb lamp Installation of the lamp house Resetting the lamp parameters Realignment of the lamp in its reflector R59770091 DP 1500 06 01 2009 45 ...

Page 50: ...ION Xenon compact arc lamps are highly pressurized When ignited the normal operating temperature of the bulb increases the pressure to a level at which the bulb may explode if not handled in strict accordance to the manufacturer s instructions The bulb is stable at room temperature but may still explode if dropped or otherwise mishandled Whenever the lamp house containing a xenon bulb lamp has to ...

Page 51: ...xplode in either hot or cold states if improperly handled Necessary tools 7 mm flat screw driver How to remove the lamp house of the projector 1 Switch off the projector 2 Remove the lamp cover 3 Release the three spring lock screws of the lamp house as illustrated Image 6 3 4 Hold fast the lamp house by the handles and pull the lamp house out of the projector Caution Beware of the weight of the l...

Page 52: ...6 Lamp lamp house While starting up the projector the electronics detect if a lamp is installed If no lamp is installed it is not possible to start up the projector 48 R59770091 DP 1500 06 01 2009 ...

Page 53: ...r whenever the protective container or cloth has to be removed from the xenon bulb lamp authorized protective clothing MUST be worn WARNING Always wear face protection full face shield with neck protector when handling xenon bulb lamps WARNING Always wear protective clothing welder s jacket when handling xenon bulb lamps WARNING Always wear clean leather gloves with wrist protectors when handling ...

Page 54: ...tion and then remove the xenon bulb lamp with anode socket from the lamp house Image 6 7 5 Place the xenon bulb lamp into a protective container or wrap a protective cloth around the xenon bulb lamp 6 Remove the anode wire lug from the anode socket Use for that two open ended spanners of 17 mm Hold fast the nut N1 with one spanner while releasing the nut N2 with the other spanner Note that a plane...

Page 55: ...of expired bulbs that are beyond warranty in the following manner wrap the bulb tightly in several layers of canvas or heavy cloth Place it on hard surface and shatter the envelope with a sharp hammer blow DO NOT place a non shattered bulb in any ordinary refuse container When returning a xenon bulb lamp for warranty adjustment pack it in its original shipping container Complete and return all req...

Page 56: ...ys wear face protection full face shield with neck protector when handling xenon bulb lamps WARNING Always wear protective clothing welder s jacket when handling xenon bulb lamps WARNING Always wear clean leather gloves with wrist protectors when handling xenon bulb lamps The DP 1500 projector is delivered without xenon bulb lamp installed This procedure also assumes that the lamp house is closed ...

Page 57: ...you have to reuse the adaptor from the xenon bulb lamp which you want to replace S L A 2 5 Nm Image 6 11 4 Install the anode wire lug L upon the anode socket S Hold fast the nut N1 with an open end wrench while fastening the nut N2 with a torque of 9 Nm using a torque wrench Ensure that at both sides of the wire lug L a plane washer W1 W2 is present Note The anode socket is located just below the ...

Page 58: ... the neck of the xenon bulb lamp 6 Gently guide the xenon bulb lamp into position inside the lamp house as illustrated Anode socket hanging vertical down While inserting the lamp rotate it slightly engaging the pins of the cathode adapter in the foreseen slots This is to ensure the lamp cathode is completely inserted Warning Make sure that the both pins of the cathode adapter are engaged in the fo...

Page 59: ... thumb screws turning wires are flash with the cover or interference will occur while inserting the lamp house into the projector Image 6 16 10 Fasten the cathode side of the xenon bulb lamp using a hexagon socket head screw M6 x 40 and a plane washer as illustrated Use a torque of 2 5 Nm to fasten the hexagon socket head screw Use for that a torque wrench with a 5 mm Allen socket Caution Make sur...

Page 60: ...ch are stored on a chip inside the lamp house MUST be updated after each installation of an xenon bulb lamp inside the lamp house Neglecting this update will result in poor performance and short life time of the xenon bulb lamp See procedure Resetting the lamp parameters page 59 A realignment of the xenon bulb lamp in its reflector is required after the installation of the xenon bulb lamp in the l...

Page 61: ...projector 1 Ensure the projector is switched off 2 Remove the lamp cover 3 Hold fast the lamp house by its handles and gently slide the lamp house into its socket Note that the compartment is provided with guides G to position the lamp house correctly G C Image 6 19 4 Push the lamp house forward until it slides fully into the projector 5 Secure the correct position of the lamp house by tightening ...

Page 62: ...6 Lamp lamp house While starting up the projector the electronics detect if a lamp is installed If no lamp is installed it is not possible to start up the projector 58 R59770091 DP 1500 06 01 2009 ...

Page 63: ...o the menu Installation Lamp Lamp information 3 While the Lamp information window is displayed tip on Reset 1 A reset message is displayed 2 4 Fill out the article number of the new lamp 3a Or click on Select 3b to display a list of possible article numbers 4 Select a article number 5 and click OK 6 The software will check if the entered article number is a valid number 7 5 Fill out the serial num...

Page 64: ...he lamp 3 Go via the Communicator touch panel to the menu Installation Lamp Light output 4 Set the Light output mode in normal mode and the Lamp Dimming on maximum 255 Note This window on the Communicator touch panel shows in the upper left corner the measured value of the built in light sensor of the projector Image 6 22 5 Release the X axis lock thumb screw ref LX image 6 23 and Y axis lock thum...

Page 65: ... Z Y LX Image 6 23 7 Fasten the X axis lock thumb screw ref LX image 6 23 and Y axis lock thumb screw ref LY image 6 23 8 Switch off the projector 9 Reinstall the cover of the lamp compartment R59770091 DP 1500 06 01 2009 61 ...

Page 66: ...6 Lamp lamp house 62 R59770091 DP 1500 06 01 2009 ...

Page 67: ...MMUNICATION UNIT Overview Introduction Local Keypad of the DP 1500 projector Communication ports of the DP 1500 projector About General Purpose Inputs Outputs GPIO Source input ports of the DP 1500 projector R59770091 DP 1500 06 01 2009 63 ...

Page 68: ...cket The whole unit can be removed from the projector for service purposes A B D C Image 7 1 A Local keypad B Communication ports C Source input ports D Socket for security key CAUTION The input communication unit may only be removed by qualified service personnel Removing the input communication unit will result in an authorization request upon startup 64 R59770091 DP 1500 06 01 2009 ...

Page 69: ...hes ON or OFF the lamp and lamp electronics The lamp cooling fans remain active for about 5 minutes The speed of the other fans is reduced The backlight color of the standby key remains red in standby mode and changes to green in operation mode Dowser key The dowser key D opens or closes the dowser The backlight color of the dowser key is green when the dowser is open and red when the dowser is cl...

Page 70: ...ne GENERAL PURPOSE IN OUT This 37 pins connector can be used to send or receive trigger signals from other devices These input output pins can be pro grammed by macros created on the Communicator touch panel See user s guide of the Touch panel section Macro editor for more information about this functionality Note that the General Purpose Inputs accept 24 volt maximum DC OUT This fuse protected mo...

Page 71: ...ereby available for the internal PC and for the next device in the chain In this way a star network interconnection can be avoid The switch used is a stand alone 10 100Mbit Ethernet switch This assures no influence on the network speed Whenever a slow 10Mbit device is connected the speed between the 100Mbit devices remains 100Mbit R59770091 DP 1500 06 01 2009 67 ...

Page 72: ...t to create ground loops In any case when shielded cables are used that shield should be connected to the projector chassis General Purpose outputs Eight 8 opto isolated outputs are available where seven are general purpose and one for a fixed purpose The seven general purpose outputs can be controlled via software while the fixed output provides the status of the system When this output is closed...

Page 73: ...7 Input communication unit GPOut P GPOut P GPOut N GPOut N Output from projector Internal projector Max 120 mW Image 7 5 R59770091 DP 1500 06 01 2009 69 ...

Page 74: ...s DVI Digital Visual Interface is a display interface developed in response to the proliferation of digital flat panel displays The digital video connectivity standard that was developed by DDWG Digital Display Work Group This connection standard offers two different connectors one with 24 pins that handles digital video signals only and one with 29 pins that handles both digital and analog video ...

Page 75: ...8 Communicator touch panel 8 COMMUNICATOR TOUCH PANEL Overview Introduction Installing the touch panel interface Reposition the touch panel interface R59770091 DP 1500 06 01 2009 71 ...

Page 76: ...ter or an Ethernet cable up to 50 meter to realize a direct data communication between the DP 1500 projector and the Communicator Touch Panel The touch panel interface can also be connected with a Local Area Network LAN just like the DP 1500 projector In this case both devices can communicate with each other as well The touch panel interface requires a voltage supply 12 VDC and 1 5 ampere Note tha...

Page 77: ...ator touch panel H Two USB ports to connect USB stick mouse or keyboard CAUTION Refer to the user guide of the Communicator Touch Panel for more information about usage guide lines R59770091 DP 1500 06 01 2009 73 ...

Page 78: ...d swivel arm together When arm is mounted turn nut N against the arm to secure the position N L Image 8 3 2 Slide a washer M over the base of the swivel arm and Insert the base of the swivel arm into the mounting hole at the top of the DP 1500 projector as illustrated M Image 8 4 3 Place the touch panel interface upon the mounting plate of the swivel arm and fasten the two wing nuts W as illustrat...

Page 79: ...Attach the multi cable to the swivel arm Use for that the two Velcro strips 6 Connect the DC plug the RJ45 Ethernet plug and the SUB D plug with their respective sockets on the touch panel interface Image 8 7 R59770091 DP 1500 06 01 2009 75 ...

Page 80: ...2 Release the central swivel clamp by turning the big black knob K counterclockwise K Image 8 8 3 Move the touch panel interface into the desired position 4 Fasten the central swivel clamp by turning the big black knob clockwise CAUTION Never release the central swivel lock without supporting the touch panel interface 76 R59770091 DP 1500 06 01 2009 ...

Page 81: ...9 Starting up 9 STARTING UP Overview Switching on the DP 1500 projector Switching off the DP 1500 projector R59770091 DP 1500 06 01 2009 77 ...

Page 82: ... Check if a video source is connected with the projector See chapter Source input ports of the DP 1500 projector page 70 7 Check if the communicator touch panel is installed See chapter Communicator touch panel page 71 8 Press the power switch to switch on the projector As a result the projector starts up in standby So the lamp is off and the dowser open No internal pattern is selected The communi...

Page 83: ...d or use the communicator touch panel to switch the projector from operation to standby As a result the lamp turns off but the fans remain turning to cool down the projector 2 Let cool down the projector until the speed of the fans decrease at least 5 minutes 3 Switch off the projector with the power switch R59770091 DP 1500 06 01 2009 79 ...

Page 84: ...9 Starting up 80 R59770091 DP 1500 06 01 2009 ...

Page 85: ...rojector registration 10 PROJECTOR REGISTRATION Overview Introduction Download the certificate file Registration of new projector Update registration of an existing projector R59770091 DP 1500 06 01 2009 81 ...

Page 86: ...ver and theatre man agement system The film distributor will send keys to the theatre that are unique for the installed trusted digital cinema equipment of that theatre The film distributor will find its information about a theatre in the same database as where the projector is registered Barco plays as an intermediate station between the theatre and the film distributor Once a projector is regist...

Page 87: ... touch panel go via Installation Advanced settings Retrieve certificate Image 10 1 Download certificate 3 If the proposed file name is OK tip on Save Otherwise change first the file name and tip then on Save 4 Bring this file to a computer with an Ethernet access and continue with the registration procedure R59770091 DP 1500 06 01 2009 83 ...

Page 88: ... registered click on Sign in here and follow the instructions With the created login and password it is possible to enter the partnerzone where you can upload the certificate When your login is correct the digital cinema partnerzone start page is displayed Click Registration DC projector and select Register a new DC projector The first registration page will be displayed Image 10 2 Start registrat...

Page 89: ...alue in meter or in inch When one of them is entered the other value is calculated automatically Screen height enter the screen height value in meter or in inch When one of them is entered the other value is calculated automatically Projector distance enter the distance between the projector and screen The value is checked with the used lens and the entered screen width Screen gain enter the gain ...

Page 90: ...d new location The new location is added to the list of locations and is selected Click Next to continue 8 If the installer is in the list select the installer and click Next to continue to step 10 If the installer is not in the list click Add new and continue to next step Image 10 6 Select installer 9 Fill out the Company information Contact person and Support contact Click Next 86 R59770091 DP 1...

Page 91: ...e to next step The owner input form appears 10 If the owner is in the list select the owner and click Next to finalize the registration If the owner is not in the list click Add new and continue with next step Image 10 8 Select owner 11 Fill out the Company information Contact person and Support contact Click Next R59770091 DP 1500 06 01 2009 87 ...

Page 92: ...10 Projector registration Image 10 9 Add new owner 88 R59770091 DP 1500 06 01 2009 ...

Page 93: ...tration The registration is completed An E mail will be sent to the person who is logged in Image 10 10 Registration successful When an update of the data is necessary due to e g location change or contact person change an update of the registration is necessary Start the update procedure R59770091 DP 1500 06 01 2009 89 ...

Page 94: ...e barco com digitalcinema 3 Login into the partnerzone Click Register DC projector and select Update DC projector The update page is displayed with your registered projectors Image 10 11 Select projector to update 4 Select the projector for which the registration must be updated The installation address is displayed in Selection Click Next to continue 5 Browse to locate the certificate file Select...

Page 95: ...ing the exterior of the projector Replacement of the dust filter on the front side Replacement of the dust filter on the bottom side Replacement of the dust filter on the top side Pressure verification of the liquid cooling circuit R59770091 DP 1500 06 01 2009 91 ...

Page 96: ...ith a CLEAN TorayseeTM cloth 2 Always wipe lenses in a single direction Warning Do not wipe back and forwards across the lens surface as this tends to grind dirt into the coating 3 Do not leave cleaning cloth in either an open room or lab coat pocket as doing so can contaminate the cloth 4 If smears occur when cleaning lenses replace the cloth Smears are the first indication of a dirty cloth CAUTI...

Page 97: ...terior of the projector 1 Switch off the projector and unplug the projector from the mains power net 2 Clean the housing of the projector with a damp cloth Stubborn stains may be removed with a cloth lightly dampened with a mild detergent solution R59770091 DP 1500 06 01 2009 93 ...

Page 98: ...ter from the side of the projector Necessary parts New dust filter for the front side How to replace the HEPA dust filter on the front side of the projector 1 Remove the input cover of the projector 2 Release the captive screw of the front cover and pull the left side of the front cover 5 centimeters away from the projector No need to remove the front cover 3 Turn the three latches of the front fi...

Page 99: ...filter 6 Rotate the three latches back into the original position 7 Fasten the front cover and reinstall the input cover of the projector CAUTION Never install a used HEPA filter Always install a new HEPA filter R59770091 DP 1500 06 01 2009 95 ...

Page 100: ... a 2 5 mm Allen key as illustrated A A Image 11 3 3 Remove the filter F on the bottom side by pulling out the filter holder H as illustrated F H H Image 11 4 4 Place a new HEPA dust filter in the filter holder 5 Reinstall the filter holder containing the new HEPA filter 6 Fasten the two wedge lock screws A using a 2 5 mm Allen key as illustrated A A Image 11 5 7 Reinstall the side cover of the pro...

Page 101: ...the side cover of the projector 2 Remove the filter F on the bottom side by pulling out the filter holder H as illustrated F H Image 11 6 3 Place a new HEPA dust filter in the filter holder 4 Reinstall the filter holder containing the new HEPA filter 5 Reinstall the side cover of the projector CAUTION Never install a used HEPA filter Always install a new HEPA filter R59770091 DP 1500 06 01 2009 97...

Page 102: ...side the projector 1 Remove the side cover light processor side of the projector 2 Look through the small window which is provided on the security cover of the light processor and check the pressure indicated on the internal manometer of the liquid cooling circuit Tip Use a flashlight Image 11 7 3 This pressure should be between 0 5 and 1 bar If the pressure indicated on the manometer is out of ra...

Page 103: ...ICING Overview Removal of the Input Communication unit Installation of the Input Communication unit Convergence with extenders Convergence old system Authorization to clear security warning R59770091 DP 1500 06 01 2009 99 ...

Page 104: ...ut Communication unit from the projector 1 Switch off the projector 2 Ensure that no cables are connected to one of the ports of the Input Communication unit 3 Remove the input cover 4 Release the four captive screws in the corners of the Input and Communication unit as illustrated Image 12 1 5 Pull the Input Communication unit out of its compartment using the side handles provided Image 12 2 100 ...

Page 105: ...munication compartment Caution It is important to be careful when plugging the Input Communication unit into the socket C of the Formatting Interface Board Always slide the Input Communication unit at right angles into position Neglecting this may result in damage to the pins of the Formatting Interface Board or Input Communication unit C Image 12 3 4 Push the Input Communication unit forward unti...

Page 106: ...al number of your projector and the different keys necessary for your projector This unique code can only be generated by Barco Therefor copy the UN code an send it to Barco together with the installed keys See procedure Request for new serial number and corresponding keys in the user guide of the Communicator software 102 R59770091 DP 1500 06 01 2009 ...

Page 107: ...echanism is equipped with extenders The adjustment procedures described in this chapter are only valid for these Light Processors which are equipped with extended control knobs for convergence adjustment Overview Convergence controls Preparing for convergence adjustment Converging the red pattern onto the blue pattern Converging the green pattern onto the blue pattern R59770091 DP 1500 06 01 2009 ...

Page 108: ... the channel which they effect 1 4 2 5 7 8 7 8 6 3 Image 12 5 1 Red channel knob number 1 2 Red channel knob number 2 3 Red channel knob number 3 4 Green channel knob number 4 5 Green channel knob number 5 6 Green channel knob number 6 7 Convergence lock screws of the red channel 8 Convergence lock screws of the green channel To avoid convergence drift the position of the DMD is fixed with 4 screw...

Page 109: ...ated by the arrow marked on the knob The three convergence control knobs of one channel stand in relation with each other So a change to one of them will also effect the adjustment results of the two others Therefore all three control knobs have to be alternately and repeatedly adjusted until the projected color is perfectly converged with the blue reference color of the test pattern Adjustment ra...

Page 110: ...rtment of the Light Processor See page 130 3 Remove the convergence cover plate in the top plate as follow a loosen both captive screws reference 1 b slide the cover plate forward until it becomes free from the top plate c take off the cover plate 1 Image 12 7 4 Reinstall the lens and start up the projector 5 Use the Communicator software to activate the convergence test pattern 4 1 2 5 3 6 Image ...

Page 111: ...m Allen wrench 7 7 Image 12 9 2 Slightly turn the red colored control knob number 1 until the red pattern in the center of the projected image converges with the blue pattern Note that a turn of a few degrees corresponds with one full pixel The direction on the control knob corresponds with the direction of the arrow of the test pattern 1 Image 12 10 3 Slightly turn the red colored control knob nu...

Page 112: ... lower left and upper right of the projected image 6 Repeat from step 2 until full coincidence is obtained of the red pattern in the center lower left and upper right of the projected image 7 Carefully secure the position of the DMD assembly by tightening the four convergence lock screws reference 7 of image 12 9 of the red channel Fasten the screws crosswise with small adjustments to each screw U...

Page 113: ... Allen wrench 8 8 Image 12 13 2 Slightly turn the green colored control knob number 4 until the green pattern in the center of the projected image converges with the blue pattern Note that a turn of a few degrees corresponds with one full pixel The direction on the control knob corresponds with the direction of the arrow of the test pattern 4 Image 12 14 3 Slightly turn the green colored control k...

Page 114: ...rojected image 6 Repeat from step 2 until full coincidence is obtained of the green pattern in the center lower left and upper right of the projected image 7 Carefully secure the position of the DMD assembly by tightening the four convergence lock screws reference 8 of image 12 13 of the green channel Fasten the screws crosswise with small adjustments to each screw Use a 2 5 mm Allen wrench 8 Clos...

Page 115: ...the projector for convergence adjustment and how to adjust the convergence in case the convergence mechanism is NOT equipped with extenders Overview Action of the convergence controls Re converging Green on Blue Readjustment of the plungers Re converging Red on Blue R59770091 DP 1500 06 01 2009 111 ...

Page 116: ...justed indicated in the drawing with the prohibited sign 2 1 3 1 3 2 3 2 or DMD Image 12 17 Influence of the controls on the convergence Adjusting the control s 1 Move the respective convergence pattern up or downwards 45 diagonally Top Left Bottom Right 2 3 simultaneously Move the respective convergence pattern up or downwards 45 diagonally Top Right Bottom Left 2 or 3 separately rotate the conve...

Page 117: ...uses a large degree of shift Before starting the re convergence remove both side covers front cover and top cover Location of the lock down screws G1 G2 G3 G4 Image 12 18 Lock down screws green Location of the convergence adjustable screws Ga1 Gb1 Ga2 Gb2 Ga3 Gb3 Image 12 19 Convergence screws green R59770091 DP 1500 06 01 2009 113 ...

Page 118: ...ive socket with a soldered hexagon key onto a ratchet 4 Carefully release the 4 lock down screws holding the DMD unit onto Prism frame Tip Release the lock down screws in a way the DMD assembly becomes slightly movable Keep in mind that at the end of the re convergence tightening the DMD unit can cause some small convergence drift 5 Start the re convergence in the center of the image as follows us...

Page 119: ...ern with the Blue line of the Blue convergence pattern in the center at the top of the image Adjust the control Gb2 for coincidence of the diagonal Green line of the Green convergence pattern with the Blue line of the Blue convergence pattern in the center at the bottom of the image 7 Because the different adjustments interact step 4 and 5 have to be repeated until full coincidence of both converg...

Page 120: ...ssembly a readjust ment of the plungers can be necessary Convergence screw is end of course 1 Turn the plunger A a few turns counterclockwise A B Image 12 23 Readjustment plunger 2 Continue with the fine convergence adjustment Convergence screw senses no resistance 1 Turn the plunger clockwise until resistance is sensed again A B Image 12 24 Readjustment plunger 2 Continue with the fine convergenc...

Page 121: ... Red on Blue CAUTION Be cautious when adjusting the convergence controls because a small turn causes a large degree of shift Location of the lock down screws R1 R2 R3 R4 Image 12 25 Lock down screws red R59770091 DP 1500 06 01 2009 117 ...

Page 122: ...ools 2x R847204 steel screwdriver with 1 16 ended hex blade R847205 square drive socket with soldered hexagon key of 2 5 mm R847203 Steel screwdriver with 0 05 ended hex blade Allen key 3 mm Allen key 2 5 mm How to re converge 1 Put the square drive socket with soldered hexagon key onto a ratchet 118 R59770091 DP 1500 06 01 2009 ...

Page 123: ...djustment Rb2 Rb3 adjustment Rb2 or Rb3 adjustment Rb3 top image Rb2 bottom image Image 12 27 4 Continue with re converging the center at the Top and the Bottom of the image as follows using tool R847204 Adjust the control Rb3 for coincidences of the diagonal Red line of the Red convergence pattern with the Blue line of the Blue convergence pattern in the center at the top of the image Adjust the ...

Page 124: ...12 Servicing If necessary to readjust the plungers see Readjustment of the plungers page 116 Close the convergence cover reinstall all covers of the projector 120 R59770091 DP 1500 06 01 2009 ...

Page 125: ...ey in the security socket D D Image 12 28 The color of the backlight of the numeric keys 1 to 10 of the local keypad changes from blue to yellow 4 Enter pin code within 5 seconds Maximum five 5 attempts permitted In case no keys are pressed the color of the backlight of the numeric keys 1 to 10 changes back to blue In case of an incorrect code entry the color of the backlight of the numeric keys 1...

Page 126: ...12 Servicing 122 R59770091 DP 1500 06 01 2009 ...

Page 127: ...llustrations how to remove or install the projector covers Note that some covers may only be removed by qualified service personnel see remarks above each procedure WARNING Always switch off the projector and unplug the power cord before removing one of the covers unless otherwise stated Overview Removal of the lamp cover Removal of the input cover Removal of the front cover Removal of the side co...

Page 128: ...ver of the projector 1 Release the two captive screws at the top and bottom right side of the lamp cover using a flat screw driver Image 13 1 2 Remove the lamp cover from the projector doing the following a gently pull out the left bottom corner A of the lamp cover b then gently pull out the left top corner B of the lamp cover c then move the lamp cover away from the projector C B A C Image 13 2 1...

Page 129: ...r of the projector 1 Release the two captive screws at the top and bottom left side of the input cover using a flat screw driver Image 13 3 2 Remove the input cover from the projector doing the following a gently pull out the right bottom corner A of the input cover b then gently pull out the right top corner B of the input cover c then move the input cover away from the projector C C A B Image 13...

Page 130: ... Remove the rubber dust ring from the lens holder See the detail at the right side of image 13 5 3 Release the captive screw at the middle bottom of the front cover using a flat screw driver Image 13 5 4 Remove the front cover from the projector doing the following a standing in front of the projector pull the upper right corner A of the front cover toward you until the latch releases b pull the l...

Page 131: ...e captive screw at the middle bottom of the side cover using a flat screw driver Image 13 7 2 Remove the side cover from the projector doing the following a gently pull out the bottom corners A of the side cover b then gently pull out the top corners B of the side cover c then move the side cover away from the projector C B B A A C Image 13 8 R59770091 DP 1500 06 01 2009 127 ...

Page 132: ...lat screwdriver How to remove the rear cover from the projector 1 Release the two captive screws at the bottom corners of the rear cover using a flat screw driver Image 13 9 2 Remove the rear cover of the projector doing the following a gently pull out the top corners of the rear cover b then move the rear cover away from the projector A A B Image 13 10 128 R59770091 DP 1500 06 01 2009 ...

Page 133: ...sonnel All side covers front cover and back cover have to be removed before removing the top cover Necessary tools Allen key 5 mm How to remove the top cover of the projector 1 After all side covers front and back cover are removed turn out both fixation screws Image 13 11 2 Left up the top cover and take it off Image 13 12 R59770091 DP 1500 06 01 2009 129 ...

Page 134: ...cessary tools 3 mm Allen wrench How to open the sealed compartment of the Light Processor Unit 1 Release the three hexagon head cap screws as illustrated Use for that a 3 mm Allen wrench Image 13 13 2 Lift up the cover plate slightly using the two lower lips provided and then remove the cover plate away from the projector Image 13 14 130 R59770091 DP 1500 06 01 2009 ...

Page 135: ... close the sealed compartment of the Light Processor Unit 1 Place the cover plate in its place as illustrated Caution Do not damage the micro switch at the top of the projector Image 13 15 2 Fasten the three hexagon head cap screws as illustrated Use for that a 3 mm Allen wrench Image 13 16 R59770091 DP 1500 06 01 2009 131 ...

Page 136: ...key 5 mm How to install the top cover of the projector 1 Place the top cover on the projector so that both holes matches the adjustment studs on top of the projector Image 13 17 2 Turn in both fixation screws Insert the washer between the screw and the top cover Image 13 18 132 R59770091 DP 1500 06 01 2009 ...

Page 137: ...the projector 1 Install the rear cover of the projector doing the following a Bring the rear cover towards it final position b then gently push the locking studs of the top corners into their receivers B B A Image 13 19 2 Secure the rear cover by locking the captive screws at the bottom corners of the rear cover Image 13 20 R59770091 DP 1500 06 01 2009 133 ...

Page 138: ...essure should be between 0 5 and 1 bar If the pressure is out of range inform the responsible and qualified technician so he may take necessary corrective action Image 13 21 3 Install the side cover of the projector doing the following a Bring the side cover towards its final position A b then gently push the locking studs of the top corners B into their receivers c then gently push the locking st...

Page 139: ...stalled 3 Install the front cover of the projector doing the following a first hook in the side of the front cover at the front filter b then gently push the other side of the front cover into position c ensure that the locking studs in the corners click into their receivers B C A Image 13 24 4 Secure the front cover by locking the captive screw in the middle at the bottom of the front cover Image...

Page 140: ...e projector doing the following a Bring the input cover towards its final position A b then gently push the locking stud at the right top corner B into its receiver c then gently push the locking stud at the right bottom corner C into its receiver A C B Image 13 26 2 Secure the input cover by locking the two captive screws at the left side of the input cover Image 13 27 136 R59770091 DP 1500 06 01...

Page 141: ...he projector doing the following a Bring the lamp cover towards its final position A b then gently push the locking stud at the left top corner B into its receiver c then gently push the locking stud at the left bottom corner C into its receiver B A C Image 13 28 2 Secure the lamp cover by locking the two captive screws at the right side of the lamp cover Image 13 29 R59770091 DP 1500 06 01 2009 1...

Page 142: ...13 Removal and installation of projector covers 138 R59770091 DP 1500 06 01 2009 ...

Page 143: ...A Specifications A SPECIFICATIONS R59770091 DP 1500 06 01 2009 139 ...

Page 144: ...A Specifications 140 R59770091 DP 1500 06 01 2009 ...

Page 145: ...kW 3kW Mounting universal pedestal optional Native resolution 2048 x 1080 Options CLO constant light output ACS 2048 SNMP agent motorized memorized lens focus zoom shift automatic XYZ lamp alignment Order Information R9004443 Power Requirements 220V 14 000 BTU hr with 3kW lamp Prime Lenses Prime lens 1 2 1 8 0 98 DC2K Prime lens 1 4 2 05 0 98 DC2K Prime lens 1 6 2 5 0 98 DC2K Prime lens 1 95 3 2 0...

Page 146: ...A Specifications 142 R59770091 DP 1500 06 01 2009 ...

Page 147: ...B Dimensions B DIMENSIONS Overview Dimensions of the DP 1500 Centre of gravity of the DP 1500 Dimensions of the universal pedestal R59770091 DP 1500 06 01 2009 143 ...

Page 148: ...B Dimensions B 1 Dimensions of the DP 1500 Dimensions 46 689 201 323 5 453 43 5 34 548 699 1018 699 780 485 485 115 499 Image B 1 Dimensions given in millimeters 144 R59770091 DP 1500 06 01 2009 ...

Page 149: ...B Dimensions B 2 Centre of gravity of the DP 1500 Centre of gravity 230 2 374 237 4 Image B 2 Dimensions given in millimeters R59770091 DP 1500 06 01 2009 145 ...

Page 150: ...B Dimensions B 3 Dimensions of the universal pedestal Dimensions 566 7 866 8 876 3 Image B 3 Dimensions given in millimeters 146 R59770091 DP 1500 06 01 2009 ...

Page 151: ...out this chapter This chapter contains the pin configurations of the communication ports of the Input and Communication unit Overview Pin configurations of the communication ports Pin configurations of the inputs R59770091 DP 1500 06 01 2009 147 ...

Page 152: ... 1 GPIN 1 P 20 GPIN 1 N 2 GPIN 2 P 21 GPIN 2 N 3 GPIN 3 P 22 GPIN 3 N 4 GPIN 4 P 23 GPIN 4 N 5 GPIN 5 P 24 GPIN 5 N 6 GPIN 6 P 25 GPIN 6 N 7 GPIN 7 P 26 GPIN 7 N 8 GPIN 8 P 27 GPIN 8 N 9 GPOUT 1 P 28 GPOUT 1 N 10 GPOUT 2 P 29 GPOUT 2 N 11 GPOUT 3 P 30 GPOUT 3 N 12 GPOUT 4 P 31 GPOUT 4 N 13 GPOUT 5 P 32 GPOUT 5 N 14 GPOUT 6 P 33 GPOUT 6 N 15 GPOUT 7 P 34 GPOUT 7 N 16 Projector Good P 35 Projector G...

Page 153: ...D DVI IN A B 1 RX2 7 DDC Data 13 nc 19 RX0 Shield 2 RX2 8 nc 14 5V 20 nc 3 RX2 Shield 9 RX1 15 GND 21 nc 4 nc 10 RX1 16 Hot Plug Detect 22 TMDS Clock Shield 5 nc 11 RX1 Shield 17 RX0 23 TMDS RXC 6 DDC Clock 12 nc 18 RX0 24 TMDS RXC R59770091 DP 1500 06 01 2009 149 ...

Page 154: ...C Pin configurations 150 R59770091 DP 1500 06 01 2009 ...

Page 155: ...D Order info D ORDER INFO R59770091 DP 1500 06 01 2009 151 ...

Page 156: ...D Order info 152 R59770091 DP 1500 06 01 2009 ...

Page 157: ... 4 3 9 1 R9855938 Osram xenon bulb lamp of 3 kW To be determined Osram xenon bulb lamp of 2 kW To be determined Ushio xenon bulb lamp of 3 kW To be determined Ushio xenon bulb lamp of 2 kW R9856020 Lamp house with manual lamp alignment no lamp R9854470 DP 1500 front top and bottom filters 6 pieces each R9854480 DP 1500 front top and bottom filters 24 pieces each R9856070 Lens memory option For mem...

Page 158: ...D Order info 154 R59770091 DP 1500 06 01 2009 ...

Page 159: ...l standard with a set number of conductors data rate word length and type of connector to be used The standard specifies component connection standards with regard to computer interface It is also called RS 232 C which is the third version of the RS 232 standard and is functionally identical to the CCITT V 24 standard Logical 0 is 3V Logical 1 is 3V The range between 3V and 3V is the transition zo...

Page 160: ...Glossary 156 R59770091 DP 1500 06 01 2009 ...

Page 161: ...ation 27 Exterior 93 Cleaning 93 F Focus 40 G General considerations 12 General Purpose I O 68 GPIO 68 Gravity 145 H Heat dissipation 6 I Initial inspection 8 Input communication 63 Input Communication unit 100 101 Install 101 Remove 100 Input ports 70 Input Power 7 Install 52 57 74 101 132 137 Front cover 135 Input Communication unit 101 Input cover 136 Lamp cover 137 Lamp house 57 Rear cover 133...

Page 162: ...124 Lamp house 47 Rear cover 128 Side cover 127 Top cover 129 Xenon lamp 49 Replace 94 96 97 Dust filter 94 96 97 Bottom 96 Front 94 Top 97 Reset 59 Lamp 59 Restricted Access 13 Location 13 S Safety 11 14 Electrical 14 Safety Instructions 15 17 20 Heat and Fire Hazards 15 On cleaning 19 On Shipping 20 Protection on Servicing 18 Ultraviolet Radiation 17 Safety Precautions 16 Safety on Installation ...

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Barco DP-1500, Installation Manual

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