Barco CLM W6 Service Manual Download Page 15

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Chapter 2 Disassembly Process

2-4

CLM W6_CLM HD6 Jan 3, 202

6. Unscrew 6 screws (yellow circle),

remove LED module.

Repair note: - Please stick the 6 mylar (red

square) as it was when assemble

LED module.

7. Unplug 3 connectors (yellow square),
remove LED cable.

8. Open 6 clips (red square), separate

LED light Bar and LED light holder.

9. Disassemble I/O cover.

LED light holder

LED light Bar

Summary of Contents for CLM W6

Page 1: ...CLM W6 HD6 Service Manual ...

Page 2: ...Barco nv Events Noordlaan 5 B 8520 Kuurne Phone 32 56 36 89 70 Fax 32 56 36 88 24 E mail sales events barco com Visit us at the web www barco com ...

Page 3: ...preciate the service that you offer them This manual is for technicians and people who have an electronic background Please send the product back to the distributor for repairing and do not attempt to do anything which is complex or is not mentioned in the troubleshooting Notice The information found in this manual is subject to change without prior notice Any subsequent changes made to the data h...

Page 4: ...Disassemble Color Wheel Module 2 10 Disassemble Front Cover Module 2 12 Disassemble Front Cover Shielding 2 14 Disassemble Top Cover 2 15 Disassemble Top Cover Shielding 2 15 Disassemble Keypad Board Module 2 16 Disassemble Connector Board 2 18 Disassemble Right Lamp Driver 2 22 Disassemble Dual lamp blower module 2 25 Disassemble Front dual lamp blower module 2 28 Disassemble ROD and DA blower mo...

Page 5: ...ft Air Vent 2 52 Disassemble Bottom Cover Module 2 53 Rod Adjustment 2 56 Chapter 3 Troubleshooting LED Lighting Message 3 1 Equipment Needed 3 3 Main Procedure 3 4 Power Troubleshooting 3 5 Image Performance Troubleshooting 3 7 Remote Control Troubleshooting 3 11 Network Troubleshooting 3 12 Chapter 4 Function Test Alignment Procedure Test Equipment Needed 4 1 Service Mode and Hidden Menu 4 1 OSD...

Page 6: ...thers 4 17 Chapter 5 Firmware Upgrade Section 1 System Firmware Upgrade Equipment Needed 5 1 Firmware Upgrade Procedure 5 2 Section 2 Network Firmware Upgrade Procedure Equipment Needed 5 6 Read Projector IP 5 7 Network Setting 5 8 PC Hardware Link 5 9 Section 3 Re write Serial Number Equipment Needed 5 11 Re write Serial Number Procedure 5 12 Appendix A Exploded Image I Appendix B S N Definition ...

Page 7: ...fferent Optional Lens WT91 Wide Typical 6000 lm WT91 Tele Typical 5344 lm WT93 Wide Typical 5648 lm WT93 Tele Typical 5271 lm WT96 Fixed Typical 5896 lm WT95 Wide Typical 5706 lm WT95 Tele Typical 3926 lm WT94 Wide Typical 5404 lm WT94 Tele Typical 3812 lm 6 Throw ratio For CLM W6 WT96 Fixed Lens 0 81 WT93 Wide Zoom 1 27 1 52 WT91 Standard lens 1 52 2 03 WT95 Standard Zoom 2 03 3 85 WT94 Long Zoom...

Page 8: ...original value 1500 Normal 2000 ECO 9 Terminal Computer In x2 VESA HD15 Blue Female Monitor out x1 VESA HD15 black Female HDMI version 1 3v x2 CVBS In Composite Video RCA connector Y Female x1 SVHS In S Video 4 pin mini DIN Female x1 Provides S Video input x1 BNC RGBHV BNC 75ohm Females x1 sets DC output 3 5mm jack Female x1 Volts 12v Amps 250ma Max 9 pin RS232 male d sub x1 RJ45 10 Input single H...

Page 9: ...mpatible 720p 1080i 1080p 14 Computer compatibility Apple Macintosh iMac and VESA Standards WUXGA UXGA SXGA SXGA WXGA XGA SVGA VGA 15 Color Wheel Standard 5 segment R 80 Y 30 G 84 W 90 B 76 Optional 6 segment R 100 C 23 B 72 G 90 M 30 Y 45 16 Lamp OSRAM 2xP VIP 330W 1 0 E20 9 x2 17 System controller CLM HD6 DUAL TI DDP 3021 CLM W6 TI DDP 3020F 18 Cooling system Advanced Air Flow Eleven fans with s...

Page 10: ...1 CLM W6_CLM HD6 Jan 31 2012 Chapter 1 Introduction 1 2 System block diagram ...

Page 11: ...1 CLM W6_CLM HD6 Jan 31 2012 Chapter 1 Introduction 1 3 Main board connection diagram ...

Page 12: ... 107 3 Screw Bit 107 4 Hex Sleeves 5 mm 5 Tweezers 6 NO 0 Screwdriver 7 Knife 8 Projector Caution This process is protective level II Operators should wear electrostatic chains The unit should be powered down and disconnected from mains When disassemble Engine module 2 18 please notice that it require specific environmental conditions clean room ...

Page 13: ...Repair note Please hold lens module in the right way Be careful not to dirty the glass of the lens module Be careful not to touch the motor of the lens module 2 2 Disassemble Projector Lens 1 Open one cover on the front cover red square 2 Pull up the lens handle yellow arrow Projector Lens Wrong Right ...

Page 14: ...rews yellow circle and 8 hex screws red circle to disassemble I O cover 2 Unplug 2 connectors red square Repair note Please arrange the two wires when assemble I O cover 3 Use a tweezers to open 1 clip yellow square 4 Remove front IR sensor board 5 Unscrew 2 screws yellow circle remove IR cover IR IR Cover ...

Page 15: ... circle remove LED module Repair note Please stick the 6 mylar red square as it was when assemble LED module 7 Unplug 3 connectors yellow square remove LED cable 8 Open 6 clips red square separate LED light Bar and LED light holder 9 Disassemble I O cover LED light holder LED light Bar ...

Page 16: ...Disassembly Process 2 CLM W6_CLM HD6 Jan 31 2012 2 Unscrew 7 screws yellow circle and unplug 4 connectors red square 2 4 Disassemble Main Board Module 1 Unscrew 9 black screws red circle to remove Main board door ...

Page 17: ...at there are two connectors in the red dotted line position 4 Disassemble main board module For CLM HD6 Unplug 1 connector yellow square and other 3 connectors blue square on the opposite side Remove main board For CLM W6 Unplug 1 connector yellow square and other 4 connectors red square on the opposite side Remove main board CLM W6 CLM HD6 Up ...

Page 18: ...sembly Process 2 CLM W6_CLM HD6 Jan 31 2012 5 Unscrew 2 screws yellow circle to disassemble LAN board 6 Unscrew 2 hex screws red circle and 1 screw orange circle to disassemble Ethernet board LAN Board Ethernet Board ...

Page 19: ...sassembly Process 2 CLM W6_CLM HD6 Jan 31 2012 7 Unscrew 2 hex screws yellow circle 8 Dissemble main board 2 5 Disassemble Lamp Module 1 Loosen 2 screws red circle 2 Pull the lamp door along the yellow dotted line ...

Page 20: ...Chapter 2 Disassembly Process 2 CLM W6_CLM HD6 Jan 31 2012 4 Loosen 4 screws yellow circle to disassemble lamp 3 Loosen 4 screws orange circle to disassemble lamp cover ...

Page 21: ...012 2 6 Disassemble Color Wheel Module 1 Unplug 1 connector red square 2 Unscrew 2 screws yellow circle to disassemble color wheel module 3 Remove Color wheel module 4 Unscrew 3 screws green circle to disassemble color wheel board cover Color wheel board cover ...

Page 22: ... 2012 6 Unscrew 1 screw red circle to disassemble photo sensor board 7 Disassemble Color wheel module 5 Unplug 2 connectors red square and unscrew 2 screws yellow circle to disassemble color wheel board Color wheel board Color wheel module Photo sensor board ...

Page 23: ...ver Module 1 Unscrew 4 screws red circle pull down the front cover orange arrow 2 Unplug 2 connectors yellow square to disassemble Front cover module 3 Use a tweezers to open 1 clip yellow square 4 Remove front IR sensor board 5 Unscrew 2 screws yellow circle remove IR cover IR IR Cover ...

Page 24: ...isassembly Process 2 13 CLM W6_CLM HD6 Jan 31 2012 6 Unscrew 2 screws yellow circle 7 Remove LED board and Front LED cover 8 Unscrew 4 screws red circle to disassemble Lens shelter rubber LED board Front LED cover ...

Page 25: ...mbly Process 2 14 CLM W6_CLM HD6 Jan 31 2012 9 Use a tweezers to disassemble Lens lock door module yellow square 2 8 Disassemble Front Cover Shielding 1 Unscrew 14 screws red circle to disassemble front cover shielding ...

Page 26: ...ew 4 screws red circle to disassemble Color wheel cover 2 Unscrew 24 screws yellow circle to disassemble top cover shielding 2 9 Disassemble Top Cover 1 Unscrew 2 screws pink circle to disassemble Top cover 2 Pull the front cover forward orange arrow to remove Top cover Color wheel cover Top cover shielding ...

Page 27: ... HD6 Jan 31 2012 2 11 Disassemble Keypad Board Module 1 Unscrew 2 screws yellow circle to disassemble Keypad Board module 2 Unplug 1 connector yellow square 3 Unplug 3 connectors red square 4 Unscrew 4 screws red circle to disassemble Keypad panel ...

Page 28: ...Chapter 2 Disassembly Process 2 17 CLM W6_CLM HD6 Jan 31 2012 5 Unscrew 4 screws yellow circle to disassemble Keypad Board 6 Use a tweezers to remove I O shielding red arrow and 4 springs red circle ...

Page 29: ...Chapter 2 Disassembly Process 2 18 CLM W6_CLM HD6 Jan 31 2012 7 Disassemble Keypad board module 2 12 Disassemble Connector Board 1 Unplug 21 connectors yellow square Remove 1 LED cable LED Cable ...

Page 30: ...d cable 3 Unscrew 2 screws red circle to remove connector board Note Make sure to plug each connector in the right position on the connector board during assembly procedure Please refer to the table below for the details of the connectors on connector board 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 16 19 20 21 ...

Page 31: ...n 4 LENS SHIFT SENSOR H Composed of White Yellow Black Red Wire White Connector 4 pin 5 LENS SHIFT MOTOR V Composed of Pink Brown Black Yellow Wire White Connector and Black wire tube 4 pin 6 LENS SHIFT SENSOR V Composed of White Yellow Black Red Wire White Connector 4 pin 7 PRISM MOTOR Composed of Yellow White Red Blue Wire White Connector 4 pin 8 PRISM SENSOR Composed of White Yellow Black Red W...

Page 32: ...nd Blue wire tube 3 pin 14 F FAN 10 Composed of Red Blue Black Wire White Connector and Blue wire tube 3 pin 15 F FAN 13 Composed of Red Blue Black Wire White Connector and Blue wire tube 3 pin 16 Composed of Black Wire White Con nector and Black wire tube 30 pin 17 FAN 1 10532 Composed of Red Blue Black Wire White Connector and Green wire tube 3 pin 18 FAN 2 70X20 Composed of Red Gray Black Wire ...

Page 33: ...M W6_CLM HD6 Jan 31 2012 Item Male Connector on Connector Board The key feature Figure 21 F FAN 12 Composed of Red Blue Black Wire White Connector and Blue wire tube 3 pin 2 13 Disassemble Right Lamp Driver 1 Unscrew 5 screws yellow circle ...

Page 34: ...2 Pull up lamp driver gently unplug 3 connectors on it yellow square Remove lamp driver to main board cable 3 Unplug 1 connector red square on LVPS module Remove right lamp driver module 4 Use a tweezers to loosen 4 tenons yellow circle to remove right lamp driver ...

Page 35: ...24 CLM W6_CLM HD6 Jan 31 2012 Note Please hold lamp driver in the right way the same to LVPS 5 Unscrew 2 screws yellow circle to disassemble interrupt switch OK 6 Unscrew 2 hex pillars red circle to disassemble interrupt switch holder ...

Page 36: ...bly Process 2 25 CLM W6_CLM HD6 Jan 31 2012 2 14 Disassemble Dual lamp blower module 1 Unscrew 4 screws yellow circle to remove dual lamp blower module 2 Unscrew 4 screws red circle to disassemble dual lamp blower module ...

Page 37: ...ess 2 26 CLM W6_CLM HD6 Jan 31 2012 3 Unscrew 5 screws red circle to disassemble dual lamp blower cover 4 Unscrew 4 screws yellow circle to disassemble dual lamp blower 5 Separate 2 blowers from rubber Dual blower rubber Blower ...

Page 38: ...Chapter 2 Disassembly Process 2 27 CLM W6_CLM HD6 Jan 31 2012 6 Unscrew 2 screws yellow circle to separate 2 blower ducts from blower bracket 7 Separate 4 rubbers red circle from blower bracket ...

Page 39: ...1 2012 2 15 Disassemble Front dual lamp blower module 1 Unscrew 2 screws yellow circle to remove right lamp blower module 2 Tear off 4 rubbers red circle to disassemble right lamp blower 3 Unscrew 2 screws green circle to remove right lamp blower air guide ...

Page 40: ... 29 CLM W6_CLM HD6 Jan 31 2012 4 Unscrew 2 screws yellow circle to remove right lamp blower module 5 Tear off 4 rubbers red circle to disassemble right lamp blower 6 Unscrew 2 screws green circle to remove right lamp blower air guide ...

Page 41: ...an 31 2012 2 16 Disassemble ROD and DA blower module 1 Unscrew 1 screw red circle to remove thermal sensor board 2 Unscrew 2 screws yellow circle to remove ROD and DA blower module 3 Unscrew 2 screws green circle to disassemble ROD and DA blower module ...

Page 42: ...isassembly Process 2 31 CLM W6_CLM HD6 Jan 31 2012 4 Tear off 4 rubbers yellow circle to disassemble ROD and DA blower module 2 17 Disassemble Blower Bracket 1 Unscrew 2 screws red circle to remove blower bracket ...

Page 43: ...assembly Process 2 32 CLM W6_CLM HD6 Jan 31 2012 2 18 Disassemble Engine Module Caution Disassemble Engine module require specific environmental conditions clean room 1 Unplug 1 lamp cable yellow circle A A B C D E ...

Page 44: ...Chapter 2 Disassembly Process 2 33 CLM W6_CLM HD6 Jan 31 2012 2 Unplug 1 connector red square on LVPS module 3 Unscrew 6 screws red circle Remove engine module B C E D ...

Page 45: ...Chapter 2 Disassembly Process 2 34 CLM W6_CLM HD6 Jan 31 2012 4 Unscrew 4 black screws yellow circle to remove blower module 50X20 mm 5 Unscrew 1 screw red circle to disassemble blower module ...

Page 46: ... Disassembly Process 2 35 CLM W6_CLM HD6 Jan 31 2012 6 Separate air duct blower and rubber 7 Unscrew 4 screws red circle to remove lamp housing 8 Unscrew 2 screws yellow circle to disassemble lamp housing module ...

Page 47: ...Chapter 2 Disassembly Process 2 36 CLM W6_CLM HD6 Jan 31 2012 9 Unscrew 4 screws yellow circle to disassemble lamp housing 10 Unscrew 4 screws red circle to disassemble 2 lamp cables ...

Page 48: ...Chapter 2 Disassembly Process 2 37 CLM W6_CLM HD6 Jan 31 2012 11 Separate lamp housing 12 Unscrew 2 screws red circle to disassemble Thermal switch Thermal Switch ...

Page 49: ...Chapter 2 Disassembly Process 2 38 CLM W6_CLM HD6 Jan 31 2012 13 Unscrew 1 screw yellow circle to disassemble the Prism sensor cable Prism sensor Bottom Front 14 Disassemble lamp housing module ...

Page 50: ...Chapter 2 Disassembly Process 2 39 CLM W6_CLM HD6 Jan 31 2012 15 Only for CLM W6 Open 1 clip red circle to remove thermal pad cable 16 Unscrew 4 heat sink screws yellow circle to disassemble heat sink ...

Page 51: ...rew 4 screws red circle Remove DMD bracket DMD board DMD chip DMD socket and DMD mask sequentially Note 1 Keep the glass of a DMD chip facing up when putting it aside 2 The DMD Bracket of CLM W6 is different from CLM HD6 DMD Bracket DMD Board DMD Chip DMD socket DMD Mask ...

Page 52: ...ircle to disassemble two lens shift sensor cables 19 Unscrew 3 screws yellow circle to disassemble DC motor 1 board Unplug 1 motor cable from DC motor 1 board 20 Unscrew 2 screws yellow circle Remove Rod Rod base spring Rod holder spring sequentially Rod ROD base spring ROD holder spring ...

Page 53: ...Chapter 2 Disassembly Process 2 42 CLM W6_CLM HD6 Jan 31 2012 21 Disassemble engine module 2 19 Disassemble Fan 70 20 1 Unscrew 4 screws yellow circle to remove fan module ...

Page 54: ...Chapter 2 Disassembly Process 2 43 CLM W6_CLM HD6 Jan 31 2012 2 Unscrew 4 screws yellow circle to disassemble fan module 3 Unscrew 1 screw red circle to disassemble fan module ...

Page 55: ...rocess 2 44 CLM W6_CLM HD6 Jan 31 2012 4 Unscrew 4 screws red circle to disassemble fan module 5 Unscrew 1 screw yellow circle to remove 60 Pin cable 6 Remove Main board to Color wheel board cable 60 Pin cable MB to CW board ...

Page 56: ...r 2 Disassembly Process 2 45 CLM W6_CLM HD6 Jan 31 2012 2 20 Disassemble LVPS Module 1 Remove 4 hex pillars yellow circle 2 Unplug 4 connectors yellow square 3 Unscrew 3 screws red circle 4 Remove LVPS module ...

Page 57: ...Tear off 1 mylar yellow square Repair note Please stick the mylar yellow square as it was when assemble LVPS module 6 Disassemble LVPS 2 21 Disassemble Left Lamp Driver 1 Tear off 1 mylar red square 2 Unscrew 3 screws yellow circle to remove Left Lamp Driver module ...

Page 58: ...r 2 Disassembly Process 2 47 CLM W6_CLM HD6 Jan 31 2012 3 Unplug 2 connectors yellow square to disassemble 3 wires Separate two wires red circle 4 Loosen 4 tenons yellow circle to disassemble Left Lamp Driver ...

Page 59: ...Chapter 2 Disassembly Process 2 48 CLM W6_CLM HD6 Jan 31 2012 2 22 Disassemble Fan Module 120X120X25 mm 1 Unscrew 2 screws red circle 2 Remove fan module and air vent ...

Page 60: ...Chapter 2 Disassembly Process 2 49 CLM W6_CLM HD6 Jan 31 2012 3 Separate fan holder rubber and fan 2 23 Disassemble Fan Module 105X32 mm 1 Unscrew 2 screws red circle to remove fan module 105X32 mm ...

Page 61: ...Chapter 2 Disassembly Process 2 50 CLM W6_CLM HD6 Jan 31 2012 2 Unscrew 4 screws yellow circle Separate fan holder and fan Note Please hold fan in the right way the same to blower OK ...

Page 62: ... 51 CLM W6_CLM HD6 Jan 31 2012 2 24 Disassemble Blower Module 60X25 mm 1 Tear off 1 mylar yellow square and unscrew 2 screws yellow circle to remove blower module 60X25 mm 2 Tear off 4 rubbers red circle 3 Disassemble blower 60x25 mm ...

Page 63: ...6 Jan 31 2012 2 25 Disassemble Right Air Vent 1 Unscrew 2 screws yellow circle to remove Right Air Vent 2 26 Disassemble Left Air Vent 1 Unscrew 2 screws red circle to remove Left Air Vent 2 Unscrew 5 screws green circle to disassemble Left Air Vent ...

Page 64: ...Chapter 2 Disassembly Process 2 53 CLM W6_CLM HD6 Jan 31 2012 3 Disassemble Left Air Vent 2 27 Disassemble Bottom Cover Module 1 Tear off 1 mylar yellow square 2 Unscrew 2 screws yellow circle ...

Page 65: ...Chapter 2 Disassembly Process 2 54 CLM W6_CLM HD6 Jan 31 2012 3 Unscrew 13 screws yellow circle to remove Bottom Cover Module 4 Unscrew 2 screws red circle to remove Bottom Cover Module ...

Page 66: ...Chapter 2 Disassembly Process 2 55 CLM W6_CLM HD6 Jan 31 2012 5 Disassembly is completed ...

Page 67: ...dure Adjustment Change the screen to white screen Adjust the rod by using the screws on the engine module to re adjust the image screw 1 should be adjusted first and then screw 2 Adjust until the yellowish or bluish parts disappear 3 Abnormal image inspection It should not have any abnormal color at the rim of the image by estimating through the eyes Note Avoid over adjusting the rod After the ope...

Page 68: ...ON OFF OFF OFF OFF Normal operating Thermal sensor error OFF ON OFF OFF ON Flash ing Red Error LED flashing refers to Overheating Fan lock error OSD shows Fan Fail OFF ON OFF OFF OFF Flash ing Red Error LED flashing refer to Fan failure Lamp striking fail Both OFF Flash ing ON OFF OFF OFF Green Power LED flashing refers to Cooling warm up Lamp striking fail Lamp 1 OFF Flash ing ON OFF OFF OFF Gree...

Page 69: ...flashing refer to lamp 1 Lamp2 error Lamp ballast OFF ON OFF Flash ing OFF Flash ing 1 Lamp fail during normal operation 2 Lamp 2 LED Error LED flashing refer to lamp 2 System error 1 Lamp LED flashing refer to lamp failure color wheel fail ETC OFF ON Flash ing Flash ing OFF Flash ing 1 Lamp fail during normal operation 2 Lamp LED Error LED flashing refer to lamp Download mode OFF OFF ON ON ON ON ...

Page 70: ...LM HD6 Jan 31 2012 Chapter 3 Troubleshooting 3 2 Equipment Needed 1 Projector 2 PC Personal computer 3 DVD player 4 Screw drivers 5 VGA cable power cord component cable audio cable HDMI cable 6 Voltage test meter ...

Page 71: ...3 CLM W6_CLM HD6 Jan 31 2012 Chapter 3 Troubleshooting 3 3 Main Procedure Important Note Whenever the Keypad board which contains the serial number is replaced rework is compulsory refer to Chapter 5 ...

Page 72: ...Chapter 3 Troubleshooting 3 CLM W6_CLM HD6 Jan 31 2012 3 4 Power Troubleshooting J1 Pin Voltage 4 5V J1 Pin Voltage 1 12V 2 12V 3 12V 14 12V 15 12V 16 12V J1 of main board J17 of main board ...

Page 73: ...Chapter 3 Troubleshooting 3 CLM W6_CLM HD6 Jan 31 2012 3 4 Power Troubleshooting J31 of main board ...

Page 74: ...3 5 Image Performance Troubleshooting Chapter 3 Troubleshooting 3 CLM W6_CLM HD6 Jan 31 2012 ...

Page 75: ...3 5 Image Performance Troubleshooting Chapter 3 Troubleshooting 3 CLM W6_CLM HD6 Jan 31 2012 ...

Page 76: ...Chapter 3 Troubleshooting 3 CLM W6_CLM HD6 Jan 31 2012 3 5 Image Performance Troubleshooting ...

Page 77: ...Chapter 3 Troubleshooting 3 10 CLM W6_CLM HD6 Jan 31 2012 3 5 Image Performance Troubleshooting ...

Page 78: ...Chapter 3 Troubleshooting 3 11 CLM W6_CLM HD6 Jan 31 2012 3 6 Remote Control Troubleshooting ...

Page 79: ...Chapter 3 Troubleshooting 3 12 CLM W6_CLM HD6 Jan 31 2012 3 7 Network Troubleshooting ...

Page 80: ...2B or CHROMA2327 Color Video Signal Pattern Generator 4 2 Service Mode and Hidden Menu CLM W6 CLM HD6 contain 2 kinds of mode 1 Service Mode 1 Turn on the projector 2 Press Menu button on Remote Controller or Keypad choose Service to get into Service Mode 2 Hidden menu Do the following actions sequentially to get into Hidden menu 1 Turn on the projector without inputting any signal 2 Press the fol...

Page 81: ... and restore the default setting 1 Please get into OSD menu by press Menu button 2 Select Service by pressing down button 3 To execute Factory Reset function 4 4 Reset Lamp Hour 1 After replacing Lamp Module we have to Reset Lamp Hour The following actions will allow you to reset lamp hour 1 Press the following buttons Press Menu Select Service by pressing down button on the remote control 2 Press...

Page 82: ...amp 1 or Reset lamp 2 by pressing down button to reset the lamp hour 5 Press enter 6 Select YES or NO to confirm by press enter button 4 5 Test Condition Circumstance brightness Dark room less than 2 0 lux Inspection distance 1 5 m 2 0 m functional inspection Screen size 60 inches diagonal ...

Page 83: ...10 4 Dark blemish Blue 60 pattern A B 10 5 Bright dot on frame Gray 10 pattern 1 6 Unstable pixel White Black pattern A B 1 7 Adjacent dark pixel White Black pattern A B 0 Defect specification spec Figure Zone A The blue area which in the center of the image Zone B The white area which between green line and blue area Frame The green line Definition Active area Zone A Zone B Frame Screen Defects W...

Page 84: ...eset v v Rod adjustment v F type Fan calibration v v Re write Serial Number v Upgrade Network FW v Note If Color appears abnormal after changing Main Board Module please get into Hidden Menu to do Color Wheel index adjustment After changing parts check the information above table When change below fan F type Fan calibration is needed Item 13 F Fan 11 Item 14 F Fan 10 Item 15 F Fan 13 Item 21 F Fan...

Page 85: ... Test signal analog 1920 x 1080 60Hz Test Pattern General 1 or Master Check and see if the image sharpness is well per formed If not re adjust by the following steps 1 Select Frequency function to adjust the total pixel number of pixel clock in one line period 2 Select Tracking function and use right or left arrow key to adjust the value to minimize video flicker Adjust Resync or Frequency Trackin...

Page 86: ...6 1 pixel is allowed on the frame for all Adjacent pixels are unacceptable Ref Defect specification table 3 Dark Pixel Procedure Test equipment video generator Test signal 1920 x 1080 60Hz Test Pattern Full white Inspection item Dark pixels check Criteria The dark pixel should be no more than 6 under full white pattern Adjacent pixels are unacceptable Ref Defect specification table 4 Bright Blemis...

Page 87: ...sual to check the focus look at the entire screen focus shall be clear crisp and sharp over the entire surface of the display pattern Blur word on one of the corner after adjustment is acceptable However the word should at least be recognizable 7 Color Performance Procedure Test equipment video generator Test signal 480p 720p 1080p Test Pattern Master 64 gray RGBW or SMPTEbar Use 480p 720p 1080p s...

Page 88: ...be sufficient and normal The unidentified color levels on both left and right sides should not over 8 color levels Gray level should not have abnormal color or heavy lines If color appears abnormal under the 64 gray RGBW pattern please get into Hidden Menu to do Color Speed and Color Wheel Index adjustment 4 8 Calibration 1 Lens Calibration Procedure Put the projector on a horizontal surface Press...

Page 89: ...tor in power off mode Push Up key and hold it refer to mark 1 Turn on the power switch refer to mark 2 Push STBY key and then projector lamp turn on refer to mark 3 When the projector has displayed the image and then release Up key When the led of Temp is flashing that means Fan calibration is starting When the projector turns to Standby mode that means Fan calibration is finished ...

Page 90: ...n or any noise on the screen 2 S Video Procedure Test equipment DVD player Test signal S Video Inspection item Video performance test Inspection Distance 1 5 M 2 0 M Criteria Check any abnormal color line distortion or any noise on the screen 3 HDTV Component Procedure Test equipment DVD player Test signal YCbCr YPbPr Inspection item HDTV performance test Inspection Distance 1 5 M 2 0 M Criteria C...

Page 91: ... actions sequentially to execute Keystone test Press Menu button on remote controller then select Alignment set Auto Keystone to OFF 1 Horizontal Keystone Test Press Menu button select Alignment Warp then select Horizontal Keystone Press left or right button to adjust the frame of projected image Check whether the frame of projected image is changed then adjust it to 0 2 Vertical Keystone Test Pre...

Page 92: ...GA1 VGA2 RGB YUV S Video CVBS HDMI1 V V V V V HDMI2 V V V VGA1 V V V V V VGA2 V V V RGB V V V YUV V V V V V S Video V V V CVBS V V V Note There must be more than two input signals v means projector can display the two sources at the same time 4 12 Network Function Test 1 Write Down Projector IP 1 Plug in power cord to the projector connect PC and projector by LAN cable 2 Turn on the projector then...

Page 93: ...on Press Select button to select DHCP Off The IP address will be shown on screen Write down the IP address 192 168 0 100 2 Network Setting Note Network setting action should be done on the PC other actions were on the projector 1 Double click the Local area connection choose Properties 2 Select Internet protocol TCP IP then click Properties ...

Page 94: ...Procedure 3 Modify the IP address to 192 168 0 240 and modify Subnet mask to 255 255 255 0 Note The HOST ID 192 168 0 XXX of PC IP address must be different from the projector IP address written down in step 1 of 4 12 Click OK 4 Click Close to quit the setting screen ...

Page 95: ...Read Projector information 1 Connect the PC and the Projector with LAN cable 2 Execute Internet Explorer 3 Visit http 192 168 0 100 Select Administrator for Access type Click LogIn 4 Projector information will be shown on the screen Please check whether each item s function is OK ...

Page 96: ... DDC2B operation of the projector and to verify Plug Play function Acoustic High pitch sound from cooling fan and color wheel is unacceptable 2 Check points for exterior and print pattern Check item Check point Text Pattern Missing letters pattern or blurry prints are unacceptable Exterior Dirt scrape water ripples and uneven color are unacceptable Focus and Zoom Focus and Zoom function is well Lo...

Page 97: ...pgrade 5 1 1 Equipment Needed Software CLM W6_Main Board FW_xxxx Note xxx represent software version Hardware Projector Power Cord 42 50115G001 Cross over female female RS232 cable 42 86603G001 PC or Laptop Note The FW upgrade procedure for CLM HD6 is the same as CLM W6 we take CLM W6 as an example here ...

Page 98: ...or and PC by RS232 cable Turn on the power switch let projector in standby mode Note The lamp will not operate 2 Please download the latest FW program file from website unzip the file and keep on your desktop then double click the folder 3 Execute the BarcoUI exe 4 Set the COM port which you are using RS232 Port Power Port Power Switch ...

Page 99: ...to download PIC firmware Click PIC24FJ32GA002 button to update PIC firmware The Flash procedure will run automatically 6 Select item to download PW392 firmware Click Pixelworks PW392 Waveform EDID button to update PW392 firmware The Flash procedure will run automatically ...

Page 100: ...pter 5 Firmware Upgrade 7 If you want to download firmware together as your choice please follow below steps Choose the Download Choice function Choose the firmware whick you want to download together Click the Download Choice button ...

Page 101: ...2012 Chapter 5 Firmware Upgrade 8 Check FW version Unplug RS232 cable and Power cable Re plug in power cord and start the unit press Menu choose Service to check the firmware version The Flash procedure will run automatically ...

Page 102: ...tion 2 Network Firmware Upgrade Procedure 5 2 1 Equipment Needed Software CLM W6_LAN FW_xxx bin bin Hardware Projector Power Cord 42 50115G001 LAN Cable PC Note The Network FW Upgrade Procedure for CLM HD6 is the same as CLM W6 we take CLM W6 as an example here ...

Page 103: ...cable 2 Turn on the projector then press Menu button on Remote Controller or Keypads to get into OSD menu Select Control press Enter button Select Network press Enter button Press Select button to select DHCP Off The IP address will be shown on screen Take default ip192 168 0 100 as example Write down the IP address 192 168 0 100 Turn off network OSD ...

Page 104: ...Double click the Local area connection choose Properties 2 Select Internet protocol TCP IP then click Properties 3 Modify the IP address to 192 168 0 101 and modify Subnet mask to 255 255 255 0 Note The HOST ID 192 168 0 XXX of PC IP address must be different from the projector IP address written down in step 2 of 5 5 2 Click OK 4 Click Close to quit the setting screen ...

Page 105: ...re Link 1 Execute Internet Explorer 2 Visit http 192 168 0 100 tgi fu tgi then click Continue to get into Firmware Update screen 3 Click Browse button to select the FW file FW upgrade Network FW bin Click Update to start firmware update 4 Firmware Update procedure 1 2 3 4 ...

Page 106: ...5 10 CLM W6_CLM HD6 Jan 31 2012 Chapter 5 Firmware Upgrade 5 When firmware upgrade completes click Re Login 6 Network FW upgrade procedure is finished 5 ...

Page 107: ...l Number 5 3 1 Equipment Needed Software Barco Serial Number Tool exe Hardware Projector Power Cord 42 50115G001 Cross over female female RS232 cable 42 86603G001 PC or Laptop Note The Re write Serial Number procedure for CLM HD6 is the same as CLM W6 we take CLM W6 as an example here ...

Page 108: ...rd Connect projector and PC by RS232 cable 2 Please download the re write Serial Number tool Barco Serial Number Tool exe from website then double click it 3 Choose the com port which you are using then key in the Serial Number for example 9490004006 4 Click the button START SN 9490004006 Set SN will appear on screen Barco SN ...

Page 109: ...012 Chapter 5 Firmware Upgrade 5 When Verifying Verifying Pass appear on the screen re write serial number is done 6 Check Serial number Re plug in power cord and start the unit press Menu choose Service to check the serial number ...

Page 110: ...n 31 2012 Appendix A Exploded Image Appendix A Exploded Image Note This chapter is only designed to show the exploded image of the projector For updated part numbers please refer to RSPL report 1 2 3 4 7 6 8 9 10 5 5 D C ...

Page 111: ...AMPDRIVER IC code A58145100DG 8 80 8HM01G001 PCBA MAIN BOARD FOR BARCO CLM W6 PROJECTOR 80 8HZ01G001 PCBA MAIN BOARD FOR BARCO CLM HD6 PROJECTOR 9 51 8CG06G001 FRONT SKIN SHASTA MATTE BLACK 10 SP 8HM01GC01 PROJECTION LENS WT91 TR1 5 2 0 STANDARD LENS FOR WUXGA SERVICE FOR BARCO SP 8HM02GC01 PROJECTION LENS WT92 TR1 5 2 1 STANDARD LENS FOR XGA AND WXGA SERVICE FOR BARCO SP 8HM03GC01 PROJECTION LENS...

Page 112: ...2 70 8HM01GR01 ASSY LENS LOCK DOOR MODULE 3 61 8HM17G001 LOGO BARCO 4 51 8HM25G001 IR COVER PC121R CLM W6 5 80 8HM05G001 PCBA IR SENSOR BOARD FOR BARCO 6 52 8CG01G001 LENS SHELTER RUBBER SHASTA 7 51 8HM06G001 FRONT LED COVER PC CLM W6 8 80 8HMTAG001 PCBA STATUS LED BOARD FOR BARCO 1 2 3 4 5 6 7 8 ASSY FRONT COVER MODULE ...

Page 113: ...A Exploded Image Item P N Description 1 75 8HM04G001 REAR COVER BUY ASSY MODULE CLM W6 2 51 8HM05G001 IR COVER PC121R CLM W6 3 80 8HM05G001 PCBA IR SENSOR BD FOR CLM W6 4 70 8HM15G001 ASSY LIGHTING BAR CLM W6 1 2 3 4 4 4 ASSY IO COVER MODULE ...

Page 114: ... RCA JACK SPRING 1072 84 R N 2 52 8HM02G003 KEYPAD SILOCON 3 CLM W6 3 51 8HM04G003 KEYPAD PANEL 3 MN3600 CLM W6 4 61 8HM07G001 IO SHIELDING SECC t 0 6mm CLM W6 5 61 8HM22G001 IO SHIELDING BNC CLMW6 6 80 8HM03G001 PCBA KEYPAD BOARD FOR BARCO CLM W6 PRO JECTOR ASSY IO BOARD MODULE 1 2 3 4 5 6 ...

Page 115: ...M W6 PROJECTOR FOR COMBINE 3 61 8CG07G001 LAMP DRIVER BRACKET REAR SHASTA 4 51 80101G001 SPACER SUPPORTS SCB 5 GREEN 5 75 8EA02G001 ASSY OSRAM 01 MEGA LAMPDRIVER IC code A58145100DG 6 42 00441G001 W A 2P 20 190mm LVPS TO LAMP DRIVER EP763 7 52 8CG25G001 THERMAL PAD K 2 8 30x30x3 mm 8 75 8CG08G001 BUY ASSY INTERLOCK SWITCH DUAL SHASTA ASSY RIGHT LAMPDRIVER MODULE 1 2 3 8 7 5 6 4 ...

Page 116: ...on 1 80 8HM10G001 PCBA NETWORK TRANSFER BOARD FOR BARCO CLM W6 PROJECTOR 2 80 8HM13G001 PCBA LAN MODULE BD FOR BARCO CLM W6 PROJECTOR 3 80 8HM01G001 PCBA MAIN BOARD FOR BARCO CLM W6 PROJECTOR 80 8HZ01G001 PCBA MAIN BOARD FOR BARCO CLM HD6 PROJECTOR 2 1 3 ASSY MAIN BOARD MODULE ...

Page 117: ...012 Appendix A Exploded Image Item P N Description 1 42 00459G011 W A 16P 26 400mm LVPS TO MB SHASTA 2 51 8HM18G001 LVPS AIR GUIDE MYLAR 3 GK 17 CLM W6 3 75 8HM01GP01 ASSY YGE CT 932A LVPS FOR Barco PROJECT 1 2 3 ASSY LVPS MODULE ...

Page 118: ... HD6 Jan 31 2012 Appendix A Exploded Image Item P N Description 1 51 8HM07G001 REAR LED COVER PC CLM W6 2 80 8HMTBG001 PCBA LIGHT LED BOARD FOR BARCO CLM W6 PROJECTOR FOR COMBINE ASSY LIGHTING BAR CLM W6 MODULE 1 2 ...

Page 119: ... CLM W6_CLM HD6 Jan 31 2012 Appendix A Exploded Image 1 2 3 4 4 5 ASSY ENGINE MODULE ...

Page 120: ... FOR CLM W6 SERVICE 2 70 8HM02GR01 ASSY ROD MODULE FOR CLM W6 SERVICE 70 8HZ02GR01 ASSY ROD MODULE FOR CLM HD6 SERVICE 3 70 8CG70GR01 ASSY ENGINE MODULE OF IN5534 FOR RC SERVICE 4 SP 8HZ01GC01 LAMP MODULE FOR PROJECTOR CLM W6 CLM HD6 5 70 8CG78GR01 ASSY LAMP HOUSING MODULE OF IN5534 FOR RC SERVICE ASSY ENGINE MODULE ...

Page 121: ...XII CLM W6_CLM HD6 Jan 31 2012 Appendix A Exploded Image DP 10 4 8 7 5 15 16 13 14 6 11 2 17 8 9 1 ...

Page 122: ...BOTTOM PAPER COVER PLATE 1230 1000 4mm 3200MP FOR CPC 8 55 59901G001 CORNER BOARD 40 40 5 900mm GREEN 9 55 8HM01G001 CARTON AB FLUTE CLM W6 10 55 8AM05G001 PAPER CORNER 1850 50 50 5 11 56 8CG01G001 EPE BAG FOR SHASTA 12 56 8HM01G001 CUSHION BOTTOM EPE CLM W6 13 56 8HM02G001 CUSHION TOP EPE CLM W6 14 57 00001G001 PACK SIO2 DRIER 20g 15 58 86201GC02 WOOD PALLET 48 40 5 DOUBLE FACE FOR CPC MATERI ALl...

Page 123: ...E 4 36 8HM04G001 WEEE CAUTION SHEET 5 42 00108G002 CABLE POWER CORD 3M US SP 301 IS 14 125V 15A VEL CRO BARCO 6 42 00158G001 CABLE POWER CORD 3M CHINA SP 506 IS 14 125V 15A BARCO 7 42 00256G001 CABLE HDMI to DVI female 1 Feet 28AWG CLM W6 8 42 80S09G001 CABLE POWER CORD 3M TDP T90 EUROPE 9 45 8HM01G001 REMOTE FOR CLM W6 HD6 10 55 8HM02G001 PIZZA BOX B FLUTE CLM W6 11 55 8HM03G001 PARTITION PAPER F...

Page 124: ... Projector 949 0 0 04 006 1 2 3 4 5 1 949 Coretronic 2 0 Model Name ex 0 CLM W6 1 CLM HD6 3 0 Year ex 0 2010 1 2011 9 2019 4 04 Manufacturing week ex 04 The 4th week 5 006 Serial Numbers EX 9490004006 This label represents the serial number for CLM W6 It is produced by Coretronic at CPC on the forth week of 2010 Its serial number is 006 ...

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