background image

Owner

’

s Manual

Customer Service Helpline: If you have questions about assembly or grill operation, or if there are damaged or
missing parts when you unpack this unit from the shipping box, call us Monday through Friday at 1-800-752-3085

P80151085B

RV 071008

Design Certified

Unit approved by

CSA Laboratories under standard

ANSI Z21.58-2007/CSA1.6-2007

All barbecues and carts are designed for outdoor use only!

All barbecues are not intended for commercial use.

Read this Owner

’

s Manual carefully

and be sure your gas grill is properly

assembled, installed and maintained.

Failure to follow these instructions

could result in serious bodily injury

and/or property damage. This gas grill

is intended for outdoor use only and is

not intended to be installed in or on

recreational vehicles or boats.

Note to Installer:

Leave this Owner

’

s

Manual with the consumer after delivery

and/or installation.

Note to Consumer:

Leave this

Operator

’

s Manual in a convenient place

for future reference.

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America's  Barbecue  Grill  Superstores

n

WARNING:

DANGER

!

!

Leaking gas may cause a fire or
explosion which could result in property
damage, personal injury or death.

1.
2
3.
4.

IF YOU SMELL GAS:

Shut off gas to the appliance.
Extinguish any open flame.
Open lid.
If odor continues, keep away from
the appliance and immediately call
your gas supplier or your fire
department.

Do  not store or use gasoline or other
flammable liquids or vapors in the
vicinity of this or any other
appliances.

An LP cylinder not connected for use
shall not be stored in the vicinity of
this or any other appliance.

1.

2.

WARNING

!

!

Summary of Contents for Grand Turbo B3808ALP

Page 1: ...y and is not intended to be installed in or on recreational vehicles or boats Note to Installer Leave this Owner s Manual with the consumer after delivery and or installation Note to Consumer Leave this Operator s Manual in a convenient place for future reference Ô Ð Ù Ù Ò Ù Ù ÓÑÜÛÔ Þíè08ßÒÙôÞß ð8ßÒÙ ÓÑÜÛÔ Þíè08ßÔÐôÞß 08ßÔÐ America s Barbecue Grill Superstores nWARNING DANGER Leaking gas may cause...

Page 2: ...tate This warranty is applicable in the United States and Canada No one else is authorized to perform any obligations under this warranty Barbeques Galore requires reasonable proof of your date of purchase THEREFORE YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE AND RETURN THE BARBEQUES GALORE PRODUCT REGISTRATION CARD IMMEDIATELY This limited warranty shall be limited to the repair or replacement o...

Page 3: ...This safety feature prevents the tank from being over filled which can cause malfunction of the LP gas tank regulator and or grill The LP gas tank must be constructed and marked in accordance with specifications of the U S Dpt of Transportation DOT In Canada the LP gas tank must meet the Canadian Transportation and Communications CTC specifications Also be sure to read and follow all LP instructio...

Page 4: ...ing noise is loud and excessive you may need to purge air from the gas line or reset the regula tor excess gas flow device This purging procedure should be done every time a new LP gas tank is connected to your grill For help call the Customer Service Helpline for assis tance 3 Ò Ù Í º Your Natural Gas Grill is designed to operate on Natural Gas only at a pressure of 4 water column W C 1 4 psig or...

Page 5: ...s tank in the areas indicated by the arrows See diagram If growing bubblesap ear do not use or move the LPGas tank Call an LP GasSu lier or your Fire Department All leak tests must be repeatedeach time your LP Gas tankis excha ed or refilled When checking for gas leaksdonot smoke Do not use an open flame to check for gas leaks Your grill must be leak tested outdoors in a well ventilated area away ...

Page 6: ...ll when spiders are most active Also perform this burner tube cleaning procedure if your grill has not been used for an extended period of time BEFORE USING YOUR GRILL To reduce the chance of FLASHBACK clean the burn er tubes and burners before fully assembling your grill Unscrew the bolt at the rear of the burner using a screw driver Carefully lift each burner up and away from the gas valve orifi...

Page 7: ...ve the stainless steel trim pieces from the carton and attach Left Right Rear stainless trims to left right rear sides of barbecue using nuts bolts as shown in Figure 4 Check to make sure they are aligned flush with the side barbecue face and top before fully tightening the bolts NOTE When choosing a location for your Gas grill keep in mind that it should not be located under any overhead com bust...

Page 8: ...lower ground level vents 20 sq in mini mum each MUST BE PROVIDED for combustion air on both sides of built in construction Please ask a Barbeques Galore associate for full details 7 Depth Width Height Side Rear 6 minimum clear ance from cutout for hood Model Height Width Depth Side Rear B3808A 10 38 3 4 24 1 2 14 24 non combustible construction Built in Model Cutout Dimensions Clearance to Combust...

Page 9: ...t needs to be secured to the floor to prevent tipping Figure 7 Tank Support Ring Ground Floor of Built In Island Attach with screws suit able to type of floor Thumbscrew QCC 1 OPD Tank Figure 7 IN OUT CSA Approved Natural Gas Regulator Yellow Teflon Pipe Thread Sealant is recommended for use on all pipe thread connections EXCEPT flared threads Stainless Flexline Natural Gas Supply Close Nipple Shu...

Page 10: ...BAI08A LP BAI08ANG Parts Diagram 9 37A 76 77 92 58 70A 74 75 93 Optional ...

Page 11: ...B3808ALP B3808ANG Parts Diagram 10 77A 71 72 93 94 96 95 77B 97 69 70 98 Optional ...

Page 12: ...rode P02625002C 1 19 Bowl Side Panel Left P0072082EC 1 20 Bowl Side Panel Right P0072183EC 1 21 Bowl Side Panel Trim Plate Left P07514037A 1 22 Bowl Side Panel Trim Plate Right P07514038A 1 23 Lid Hinge with Nut P05511006A 2 24 Burner Bracket P02216024A 1 25 Grease Tray Heat Shield P06904008C 1 26A Lid Spring Left P05551001M 1 26B Lid Spring Right P05551002M 1 27 Bowl P00713576C 1 28 Control Panel...

Page 13: ...ectric Wires Set Electrode P02615109D 1 60 Drawer Bracket Front P03304050C 2 61 Drawer Bracket Rear P03304051C 2 62 Cart Bracket Panel Left Bottom P03331011F 2 63 Cart Bracket Panel Right Bottom P03331012F 2 64 Cart Bracket Panel Left Top P03331013F 1 65 Cart Bracket Panel Right Top P03331014F 1 66 Door Hinge Bracket Left Bottom P03314037C 1 67 Door Hinge Bracket Right Bottom P03314038C 1 68 Door ...

Page 14: ...Trim Plate P07509011A 1 92 Bowl Reinforcing Plate P03304022C 1 A1 Rear Wind Shelf P00725966C 1 A2 Back Burner Frame P02011064E 1 Back Burner Assembly LP Y0030024 2 Back Burner Assembly NG Y0030025 2 A4 Lamp P05352003B 2 A5 Lamp Cover P05352004A 2 A6 Thermocouple Water Shield P03327062F 2 A7 Burner Electrode P02614015C 2 A8 Back Burner Thermocouple P05305030A 2 A9 Back burner Thermocouple Bracket P...

Page 15: ...ight P07514040A 1 21 Lid Hinge with Nut P05511006A 2 22 Burner Bracket P02206294A 1 23 Grease Draining Tray Heat Shield P06904047C 1 24A Lid Spring Left P05551001M 1 24B Lid Spring Right P05551002M 1 25 Grill Bowl P00713586C 1 26 Bowl Frame P00739476C 1 27 Extension Fitting Bracket P03328058C 1 28 Extension Fitting Bracket Support P03328059C 1 29 Heat Shield Bracket Left P03328060C 1 30 Heat Shiel...

Page 16: ...1014F 1 63 Door Hinge Bracket Left Top P03314050C 1 64 Door Hinge Bracket Left Bottom P03314037C 1 65 Drawer Assembly Upper Y0420012 1 66 Drawer Assembly Lower Y0420013 1 67 Door P04302049A 1 68 Door Magnet P05323007M 1 69 Caster Seat Left Front Right Rear P05327062H 2 70 Caster Seat Right Front Left Rear P05327063H 2 71 Caster 2 5 in without Brake Front P05117007E 2 72 Caster 2 5 in with Brake Re...

Page 17: ...horized can be dangerous This will also void your warranty 16 87 Side Shelf Spice Basket Assembly P05204071G 1 88 Side Shelf Spice Basket P05204072G 1 89 Cutting Board P02401004A 1 90 Lighting Stick Assembly P05313009B 1 91 Electric Wires Set P02615132A 1 92 Lamp Wires Set P02615133A 1 93 Side Burner Orifice Connection Hose P03701028F 1 94 Extension Fitting for Side Burner P03901028A 1 95 Side Bur...

Page 18: ...not tighten until all fasteners are in place You may need your assistant to adjust the position of the barbecue so that the holes are all aligned 4 Once barbecue cart are aligned tighten all bolts 5 Replace Left Right Side Panels Figure 12 For B3808A Nuts at front only 2 Bolts Figure 11 Side Panel Bolts Nutserts Mushroom Head Bolts BAI08A 52 BBQ 6 bolts at rear side 17 Phillips Head Screw Qty 2 B5...

Page 19: ...the right slide to remove the upper drawer 4 Repeat for lower drawer Cart Cart Trim Plate Assembly requires an assistant 1 2 1 Place the cart trim plate under the cart 2 Be sure the rear of cart trim plate are inserted into the cart trim plate bracket 3 16 x1 2 Phillips Head Screw Qty 12 from left right cart side panel trim plate Figure 13 Figure 14 Grand Turbo B5208ACT B3808ACT Models Cart Cart T...

Page 20: ...enon on the right slide to install the upper drawer to cart 4 Repeat for lower drawer 3 16 1 2 Phillips Head Screw Qty 12 from left right cart side panel trim plate Tighten securely using 4 screws and 3 bolt provided 1 4 x2 1 2 Pan Head with Cross Recess Bolt Qty 3 for ACT Model Qty 2 for B3808ACT Model Figure 15 Figure 16 Align the holes on the cart bottom shelf and the caster seats with the thre...

Page 21: ...Figure 17 Figure 18 B5208ACT Models B3808ACT Models 20 ...

Page 22: ...s and the unscrewed pre assembly screw 1 Figure 20 Phillips Head Screw 1 4 x 1 2 Qty 8 Unscrew a pre assembly screw from the Left Body Panel before placing the Left Side Shelf Repeat for the Right Side installation B5208ACT Models Grand Turbo Side Shelf Side Burner Assembly Instructions 21 ...

Page 23: ... 1 4 Nuts These Screws with Nuts 2 Figure 21 22 Phillips Head Screw 1 4 x 1 2 Repeat for the Side Burner installation Flange Nut 1 4 Qty 4 1 1 1 Qty 14 B3808ACT Models B3808ACT Models Install the Side Burne Lid Chain by using 1 1 4 x 1 2 Pillips Head screw 3 Phillips Head Screw 1 4 x 1 2 Qty 1 ...

Page 24: ...Socket and tighten securely B3808A and BAI08A Models Place Transformer to Transformer Bracket Put four pre assembly screws on Transformer into four holes on Transformer Bracket Install Transformer Bracket to the Left Body Panel by using 2 1 4 x 3 8 Phillips Head Screws After the installations above connect the power supply then you can use the lamps Push the Lighting Switch on Control Panel to lig...

Page 25: ... Spark Electrode Tip and Spark receiver should be approximately 3 16 If the gap is wider than 3 16 use a pair of long nose pliers and gently squeeze the Gas Collector Box until the gap is correct Return the Gas Collector Box to its original horizontal position secure the Inside Nut and try the Electrode Check again lnstalling Cooking Components Important Before cooking on your grill for the first ...

Page 26: ...age the Quick Coupling Nut and result in a hazardous condition 7 Open the tank valve fully counterclockwise Use a soapy water solution to check all connections for leaks before attempting to light your grill See Checking for Gas Leaks on page 27 If a leak is found turn the tank valve off and do not use your grill until the leak is Disconnecting an LP Gas Tank From Your Grill 1 Turn the burner valv...

Page 27: ... tank fill level is on the last row a warning signal will sound for approxi mately 3 seconds to warn you that the tank volume is near empty 3 Battery Warning Display A low battery warning light will illuminate when the battery voltage drops to a low level Replace the batteries NOTES 1 The Fuel Gauge Display lasts for approximately 20 sec onds each time you press the CHECK button After 20 seconds t...

Page 28: ... grill control knobs to the full OFF position then turn the gas ON at source 3 Apply the soap solution to all gas connections If bub bles appear in the soap solution the connections are not properly sealed Check each fitting and tighten or repair as necessary 4 If you have a gas leak that you cannot repair turn off the gas at the source disconnect fuel line from your grill and call 1 800 752 3085 ...

Page 29: ...erie Burner will reach cooking tem perature quickly The orange red glow will even out in 5 minutes 9 Repeat for other Rear Rotisserie burner 10 For best results always rotisserie cook with the grill lid down and the Rotisserie Burner control knob set to ON Do not use the main grill burners when the Rotisserie Burners is in operation Model BAI08A only 28 Instructions for Electrical Equipment 1 To p...

Page 30: ...e Ignitor wires to junction box and try to light the grill Weak AA battery Correction Unscrew the Ignitor Cap and replace the battery 4 If the grill still does not light you may need to purge air from the gas line or reset the regulator excess gas flow device Note This procedure should be done every time a new LP gas tank is connected to your grill To purge air from your gas line and or reset the ...

Page 31: ... Figure 32 MATCH LIGHT TUBE Keep grill area clear and free from combustible materials gasoline and other flammable vapors and liquids Do not obstruct the flow of air for combustion and ventilation Keep the ventilation openings of the tank enclosure cabinet free and clear of debris After completing each burner lighting procedure visually check burner flame pattern as shown below Failure to comply w...

Page 32: ... TS DON T Install grill closer than 14 on the sides or 16 on the back to any combustible construction Attempt any adjustment of the regulator it has been preset and tested Allow the LP tank to lie on its side Keep in an upright position Turn a control knob on until a lighted match is inserted in the lighting hole Use plastics or untempered glass utensils on the grill Attempt to move an aluminum fo...

Page 33: ... and high heat associated with grill cooking can cause exterior stainless surfaces to tan Follow these directions for best results and NEVER clean a hot grill 1 Shut off gas supply at source and disconnect fuel line from gas valve manifold Protect fuel line fitting 2 Remove dirt or grease using a soft cloth then polish stainless surfaces with a Foam Spray cleaner designed for stainless steel Never...

Page 34: ...at causes this Answer The humming noise is actually the gas flowing through the regulator A low volume of noise is perfectly nor mal and will not interfere with the operations of the grill If humming noise is loud and excessive you may need to purge air from the gas line or reset the regulator excess gas flow device Note This purging procedure should be done every time a new LP gas tank is connect...

Page 35: ...utes Guide to Grilling Meat and Poultry with the Direct Cooking Method Grilling Poultry Turn the grill burners on high close lid and preheat your grill 2 to 3 minutes Then raise the lid reduce heat to medium and cook poultry directly over lit burners until done Poultry skin is fatty so you should expect some flare ups when using this direct method To minimize flare ups try grilling poul try using ...

Page 36: ...ill lid down Or center your food on the secondary cooking rack and light the outer grill burners Either way indirect cooking must be done with the lid down In some instances you may want to grill vegetables and fruit directly over the heat using the supplied cooking grids or an optional griddle Foods that work best with direct heat are rel atively soft and require a short cooking time mushrooms zu...

Page 37: ... beef stock to obtain the desired consistency Once the meat is cooked remove it from your grill and cover with a piece of foil Allow it to stand for 10 15 minutes which allows the juices to settle This will make carving easier and ensure a tender juicy roast Guide to Slow Roasting and Baking Techniques Type of Food How Cooked Approximate Cooking Times Beef Rare 18 minutes per pound Medium 23 minut...

Page 38: ...f foil Tips for Using The Back Burner For back burner lighting instructions refer to page 23 of this Owner s Manual The location of the back burner makes it more suscep tible to winds that will decrease the performance of your rotis serie cooking For this reason you should not operate the back burner during windy weather conditions For best results always rotisserie cook with the grill lid down an...

Page 39: ...l amount of food at a time to ensure fast cooking and also to allow the wok to reheat between ingredients DEEP FRYING TECHNIQUES A wide variety of foods can be deep fried outdoors on your grill from potatoes to seafood and chicken Deep frying uses a large portion of oil preferably saturated The out door location is ideal for deep frying as smoke grease and smells reach for the sky not the ceiling ...

Page 40: ...emains in meat and onions are tender To serve toast both sides of Texas toast on grill Then top each slice of Texas toast with a burger lettuce tomato and onion Sprinkle with pepper if desired DOUBLE SALSA BURGERS A fresh tomato salsa flavors the beef mixture for a zesty tasting burger The salsa also serves as a colorful topping Makes 6 burger patties Ingredients 1 large tomato seeded and finely c...

Page 41: ... of garlic 2 tablespoons olive oil or cooking oil 1 tablespoon snipped fresh basil or 1 2 teaspoon dried basil crushed 1 tablespoon snipped fresh rosemary or 1 2 teaspoon dried rosemary crushed 2 twelve oz boneless rib eye steaks Preparing the Garlic Use a cooking pan or tear off a 24x18 inch piece of aluminum foil and fold long length in half then trim to make a 12 inch square Remove the outer la...

Page 42: ... 6 minutes Turn steak and grill for 8 to 12 minutes more or until cooked as desired Cut into serving size pieces BARBECUED RIBS Serve this tangy barbecue classic with corn on the cob green salad potato salad or coleslaw Makes 4 servings Ingredients 2 pounds American style pork spareribs 1 2 cup barbecue sauce 1 2 cup tomato sauce 2 cloves garlic crushed juice of 1 lemon few drops of tabasco sauce ...

Page 43: ...top of rack with lid down for 8 to 12 minutes or until fish begins to flake easily Turn fish once during cooking When cooked remove fish from grill and serve MUSTARD GLAZED HALIBUT STEAKS A simple sauce of melted margarine lemon juice Dijon style mustard and basil adds a scintillating note to these sizzling fish steaks Makes 4 servings Ingredients 4 6 ounce fresh or frozen halibut steaks cut 1 inc...

Page 44: ...ng oil 2 teaspoons snipped fresh tarragon or 1 4 teaspoon dried tarragon crushed 1 4 teaspoon salt 6 skinless boneless chicken breast halves 2 avocados pitted peeled and chopped 1 tomato chopped 1 clove garlic minced 2 tablespoons finely chopped seeded green chili peppers of your choice 2 green onions finely chopped 1 tablespoon snipped fresh cilantro 1 tablespoon honey 1 tablespoon lemon juice Pr...

Page 45: ...on juice 2 teaspoons grated lemon rind Ingredients for Dressing 2 ounces butter 2 onions finely chopped 8 ounces bacon chopped 2 tablespoons port wine 1 4 cup red wine 2 chicken stock cubes 4 ounces chopped cashews hazelnuts or pecans 1 2 cup chopped celery 1 2 cup chopped carrot 1 1 1 2 cups fresh white breadcrumbs 1 egg lightly beaten salt and pepper to taste Preparing the Dressing Prepare dress...

Page 46: ... into a lightly oiled pan If you purchased a ready made pizza dough simply open can and roll dough into a lightly oiled cooking pan Preparing the Pizza Spread tomato paste or Italian tomato sauce on top of your pizza dough Top with pepperoni red peppers olives and lastly mozzarella cheese Or if you prefer you may place cheese first with toppings on last Place cooking pan in center of grill and coo...

Page 47: ... SKINS Serve these crispy potatoes as a snack or side dish We ve included microwave instructions for a timesaving short cut Makes 12 servings Ingredients 6 baking potatoes about 8 ounces each 3 tablespoons margarine or butter melted 1 2 cup picante sauce 1 cup shredded cheddar cheese 4 ounces 3 slices bacon crisp cooked and crumbled or use prepackaged bacon bits 1 chopped tomato optional 1 diced g...

Page 48: ...ldren operate your grill or Rotisserie and do not let children play nearby Unplug the Rotisserie from electrical outlet when not in use and before cleaning Allow to cool before adding or removing parts When the Rotisserie is not in use store it indoors in a dry place The use of accessory attachments is not recommended by the manufacturer and may cause injuries Do not use this Rotisserie for other ...

Page 49: ... or grill operation or if there are damaged or missing parts when you unpack this unit from the shipping box call us Monday through Friday at 1 800 752 3085 Hardware for Rotisserie Rot Thumbscrew 1 4 x1 2 Qty 2 B3807A Qty 4 BAI07A Ref S196G04081 Rot Phillips Head Screw 3 16 x1 2 UNC Qty 2 Ref S112G03084 Rot Plain Washer 3 16 Qty 2 Ref S411G03064 BAI08A PART P05508046A S196G04081 P03308006C P071010...

Page 50: ... are fixed in position Slide 1 Holding Fork prong ends face outward through the other end of the between holding Forks to accommodate your food and then tighten the Thumbscrews to keep the Holding Forks in position 3 Motor Bracket B3808A BAI08A Rot Thumbscrew 1 4 x1 2 Qty 2 Ref S196G04081 Rot Thumbscrew 1 4 x1 2 Qty 4 Ref S196G04081 B3808A BAI08A Rotisserie spit Slide the spit through the piece of...

Page 51: ...e Rotisserie into an outlet and turn on to test 5 BEFORE rotisserie cooking you will need to remove the Cooking Grid s and possibly the Flame Tamers from your grill When rotisserie cooking place a Cooking Pan under the food to be cooked This will capture the drippings and keep your grill clean of excess grease which could cause a fire Use caution when moving a Cooking Pan containing hot oils B3808...

Page 52: ...Barbeques Galore 949 597 2400 10 Orchard Road Suite 200 Lake Forest CA 92630 z z z ...

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