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INSTALLATION INSTRUCTIONS & 

MANUAL FOR ANNUAL MAINTENANCE

CUATRO-3 75

Wood-burning insert/built-in appliance

 

Barbas wishes you many cosy evenings with your new fi re

This document is an essential part of your fi re. 

Read it carefully before installation and maintenance 

of the gas fi re and keep it in a safe place!  

Serial number:

Production date:

Version number:   01 - 333861

Date:   15-06-2013

Summary of Contents for CUATRO-3 75

Page 1: ...ilt in appliance Barbas wishes you many cosy evenings with your new fire This document is an essential part of your fire Read it carefully before installation and maintenance of the gas fire and keep...

Page 2: ......

Page 3: ...l or sheets as shown in table in Chapter 3 3 Temperature resistant 700 C Indicated safety distances to flammable material Front 1500 mm Other sides See Chapter 3 Emission combustion products Pass carb...

Page 4: ...4 CUATRO 3 75 Installation instructions...

Page 5: ...2 Placing 2 1 Included 10 2 2 Preparation for positioning 10 2 3 Accessories 28 3 Installation 3 1 Instructions 30 3 2 Flue gas channel 30 3 3 Fitting 31 3 4 Air box 45 3 5 Fan box 49 3 6 Preparation...

Page 6: ...6 CUATRO 3 75 Installation instructions...

Page 7: ...It is also an offence to acquire an unauthorised fuel for use within a smoke control area unless it is used in an exempt appliance exempted from the controls which generally apply in the smoke control...

Page 8: ...lready connected to another appliance Cheak the chimney Cracks in the chimney may not only lead to damp staining of walls and leaking of smoke they can also impair the carrying off of smoke Prevent yo...

Page 9: ...ound the appliance Read the Directions for use before using the appliance for the first time When you first fire up your appliance there are a number of extra points you should take into account In tr...

Page 10: ...ove Heat resistant up to max 95 C Operating hook Poker 2 LOCATION 2 1 INCLUDED N B If any part is missing please contact your dealer 2 2 PREPARATION FOR POSITIONING Check all functions of the applianc...

Page 11: ...etting of the flue gas flap Operating pin flue gas flap Locking for operating pin flue gas flap inside door Combustion air supply slider Flue gas flap Handle forwards The door releases from its lock a...

Page 12: ...the right close open Flue gas flap in open position Operating pin flue gas flap Locking slider all the way to the left closed Flue gas flap operation works normally Door open Pin comes forwards Flue...

Page 13: ...ns Check whether the retardant plate brake plate is located correctly in the supports Check the operation of the slider for the regulation of the combustion air intake middle below the window Check wh...

Page 14: ...nt Decide how to install the appliance There are many possibilities See also chapter 3 3 Fitting Dependent on the type of fireplace where the appliance is located installed Install the air box option...

Page 15: ...mbustion air supply opening at the bottom of the appliance is closed by placing the appliance on a flat floor A Insert no open space in top of the fireplace B Insert with convection set with open spac...

Page 16: ...ions II Installing as a build in appliance in an existing or new fireplace The chimney breast is totally empty A Build in appliance B Build in appliance with convection set C Build in appliance convec...

Page 17: ...ection air supply through the front of the appliance No empty space in the chimney breast above the appliance B Build in appliance with air box Convection air supply through inlets at front of the app...

Page 18: ...ection air through the chimney breast The chimney breast is totally empty D Build in appliance with air box Convection air supply through a grate in the bottom side of the fireplace No empty chimney b...

Page 19: ...y through a grate in the bottom side of the fireplace With convection set The chimney breast is totally empty F Build in appliance with air box Convection air supply through a vent in the bottom side...

Page 20: ...n dimmer switch Convection air supply through a grate opening from the living room A Build in appliance with fan box No empty space above the appliance B Build in appliance with a fan box With convect...

Page 21: ...ppliance with fan box Convection air supply through the chimney breast The chimney breast is totally empty Closed break away discs Open break away discs Grate Ventilation openings chimney breast Grate...

Page 22: ...nd I C should the openings for combustion and convection air at the front of the appliance be opened The closed discs should be exchanged for open discs delivered with the appliance Remove the closed...

Page 23: ...23 CUATRO 3 75 Installation instructions Open discs Mount the open discs on the far left and right openings with an allen key Mount the inner open discs left and right with an allen key...

Page 24: ...enings on the far left and right are the convection air inlets The inner left and right openings are the combustion air inlets Convection air intake opening under the appliance Combustion air supply o...

Page 25: ...entilation casing chimney Ensure that the casing chimney has sufficient ventilation openings See Chapter 3 and 4 Important Only open those convection air outlets as defined by the chosen installation...

Page 26: ...26 CUATRO 3 75 Installation instructions Opening of 4 convection air outlets...

Page 27: ...ity of the area in which the fire is to be fitted and the chimney approved by a specialist The space into which the appliance is to be fitted must in no way be damaged The appliance must have its own...

Page 28: ...ir box 312829 Convection set General for convection air extraction Advice Appliance without fan box The use of a convectionset is strongly recommended Appliance with fan box The use of a convectionset...

Page 29: ...75 Installation instructions Part no Accessorie 3 Sided 35 mm frame 4 Sided 35 mm frame 309872 Grate ventilation chimney 310178 Fitting box for grate ventilation chimney 330361 Set of high adjustable...

Page 30: ...ble for a closable model i e an appliance with doors As a closed appliance draws in much less cold air the smoke is hotter Please have your chimney inspected to see whether it is suitable for a closab...

Page 31: ...tion fan box carried out by a professional electrician Note The fan set should be connected to an earthed wall socket This socket must remain accessible at all times Before fitting remove the door to...

Page 32: ...32 CUATRO 3 75 Installation instructions Figure 1 Use of ventilation of chimney The ventilation openings at the top should be at least 50 cm below the ceiling Ventilation openings...

Page 33: ...s Legend page 36 and 37 Examples installation possibilities I A Appliance as an insert appliance in an existing chimney I B Appliance as an insert appliance in an existing chimney Fitted with a convec...

Page 34: ...ppliance as an insert appliance in an existing chimney Convection air through the chimney breast Fitted with ventilation of the chimney II A Appliance as a build in appliance in an existing or a new c...

Page 35: ...ance as a build in appliance in an existing or a new chimney Fitted with a convection set and ventilation of the chimney II C Appliance as a build in appliance in an existing or a new chimney Convecti...

Page 36: ...pply from outside and fitted with a convection fan with a build in fanspeed controller Appliance is fitted with a convection set and ventilation of the chimney III E Appliance as a build in appliance...

Page 37: ...is stated on the drawing 4 Inlet opening convection air bottom of appliance 20 x 480 mm fan box 125 mm 5 Flue connection topside of appliance 200 mm 6 Outlet opening convection air front of appliance...

Page 38: ...bustion air supply from outside 14 Fan box Box with a build in convection fan and connection for a directly combustion air supply from outside Including a fanspeed controller for RPM control 15 High a...

Page 39: ...rough the hollow space underneath the appliance and a grate in the chimney breast combustion air can be supplied from the living room Make sure that the ventilation supply is open this is particularly...

Page 40: ...air supply opening in the wall floor 3 3 3 Fitting in an existing chimney Remove the existing fire basket or stoking stones and remove the shut off flap The chimney must be intact and must not be dam...

Page 41: ...and to the metal fitting box on the air exit grids that are being used do not forget to fit hose clamps Ensure that the flexible hose connections are gastight The air exit grids cannot be fitted unti...

Page 42: ...set and ventilation of the chimney Close up the front COLOUR DIMENSION cm CLEAR OPENING cm2 Brass or white 13 5 x 13 5 75 incl fitting Brass or white 27 0 x 13 5 150 incl fitting Perma Air white 43 0...

Page 43: ...compliant See also section 3 3 After four weeks your appliance will be ready for use 3 3 5 Connecting the smoke outlet The appliance comes with a detachable smoke outlet connection Cuatro 3 75 200 mm...

Page 44: ...tructions Pull the pipe of the appliance or the stainless steel flexible pipe downwards through the appliance and secure it to the smoke outlet connection Fix with hose clamp Minimum 2 pieces per conn...

Page 45: ...oke outlet connection back upwards and secure it in place Replace the brake plate and flue gas flap 3 4 AIR BOX 3 4 1 SUBSTRUCTURE AIR BOX With the optional air box a direct combustion air supply from...

Page 46: ...ng it The appliance is equipped with a dedicated ring underneath the appliance to separate combustion and convection air when the appliance is originally ordered with an air box Supply of combustion a...

Page 47: ...d R at the underside of the appliance Take care that the strips are loosely fixed Allow for a few millimeters space inbetween the strips and the appliance Attention The holes in the strips are not cen...

Page 48: ...ions Knock out one round disc of the air box using a broad flat screwdriver This is the com bustion air intake opening From the back of the appliance slide the air box underneath the appliance Securel...

Page 49: ...switch The fan doesn t have any automatic regulation based on the appliance temperature 3 5 2 INSTALLING FAN BOX It is advisable to remove the complete door before installing the fan box this can be...

Page 50: ...h an air box Supply of combustion air through the front appliance is by conseqence no longer possible In case the ring is not fitted it is still possible to mount it through the bottom of the appiance...

Page 51: ...ons Screw the adjustable feet in the underside of the box Remove the partition Place the fan in the box Screw the fan tightly in the box Lead the cable for the electrical connections through the openi...

Page 52: ...ox with a hammer 1x circular disc left or right back This will be the convection air inlet Place the collar adapter 125 mm on the convection air intake opening 1x circular disc left or right front Thi...

Page 53: ...inst the back side of the appliance The appliance with the fan box is now complete If so desired the appliance can be equipped with high adjustable feet Mount the fastening strips L and R at the under...

Page 54: ...n can be reached after removal of the complete floor of the combustion Only replace the door in the appliance after fitting the complete appliance 3 6 PREPARATION FUNCTION CHECK Check the operation of...

Page 55: ...Combustion air supply slider Combined operation for the primary secondary and tertiary combustion air supply 13 Inlet opening 2x combustion air from living room The two openings are only open when no...

Page 56: ...replaced before operating the appliance again Broken ceramic heat resistant glass may not be thrown away in a glass container but must be included in normal household waste Check the grate and all int...

Page 57: ...he room where the appliance is installed is sufficiently ventilated according to national and local regulations and standards Ensure that as little dust and as few particles of cigarette smoke candles...

Page 58: ...al number Item no Description Number 1 Operating pin for flue gas flap 1 2 Side panel right 1 3 Flue gas flap 1 4 Protective strip brake plate with bend strips 1 5 Brake plate Retardant plate 1 6 Rear...

Page 59: ...removing it Although the heat resistant panels have been manufactured with the greatest care there is the possibility that some sharp parts may stick out possibly causing injuries We therefore urgent...

Page 60: ...instructions Remove the protective strip from the brake plate Remove the brake plate by lifting it slightly and removing it sloping to one side Remove the flue gas flap by lifting it slightly tipping...

Page 61: ...carefully the rear panel by lifting it upwards and remove it diagonally forward Remove carefully the right hand side panel using a broad flat screwdriver Make sure the rear panels do not fall forwards...

Page 62: ...62 CUATRO 3 75 Installation instructions 7 DIMENSIONS 7 1 CUATRO 3 75 without frame without air box option without fan box option External combustion air supply 125 mm...

Page 63: ...ructions 7 2 CUATRO 3 75 with 3 sided 35 mm frame option with air box option with high adjustable feet necessary because of the air box Air box With the high adjustable feet the appliance can be insta...

Page 64: ...64 CUATRO 3 75 Installation instructions 7 3 CUATRO 3 75 with 4 sided 35 mm frame option with fan box option External combustion air supply 125 mm Fan box...

Page 65: ...mm external Weight Cuatro 3 75 138 kg Fan box 19 kg Air box 3 kg Inside Dimensions surface area w x d 0 62 x 0 29 0 18 m2 clear fire opening h x w 295 x 628 mm Side panels interior Heat resistant pane...

Page 66: ...ng of 125 mm in wall floor Options Fan box with 230 VAC 95 W fan Perma Air for transport of heating air Rev control by built in fanspeed controller Air box for a directly combustion air supply from ou...

Page 67: ...applicable legal provisions Article 2 Warranty conditions 2 1 Should you wish to claim under the warranty please contact your Barbas dealer 2 2 Complaints should be reported as quickly as possible af...

Page 68: ...lass cord thermocouple and the interior of the combustion chamber a similar guarantee is given until after the first burning Article 6 Liability 6 1 A claim granted by Interfocos B V under this warran...

Page 69: ...69 CUATRO 3 75 Installation instructions...

Page 70: ...70 CUATRO 3 75 Installation instructions...

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Page 72: ...01 150613 333861 Your Barbas dealer...

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