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WELDING GENERATOR

SC200BS

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Summary of Contents for SC200BS

Page 1: ...WELDING GENERATOR SC200BS ...

Page 2: ...y before operating the machine Operating the machine in the best conditions will increase the lifetime of the unit If you have any suggestions for the manual please contact Industrial We as a company are striving to make constant upgrades to our equipment to provide our customer base with the best units possible The specifications for each unit may vary from machine to machine ...

Page 3: ...alogue Safety 1 Specifications 4 Component Identification 5 Preparation 8 Starting 11 Operation 12 Engine Shutdown 13 Maintenance 15 Common Faults and troubleshooting 22 Schematic Diagram 24 Warranties 25 ...

Page 4: ...n metal splashing Looking at welding arc without eye protection can inflict great pain and even temporary blindness Therefore this products owner operator should ensure the welding machine operated by a user with prior welding knowledge Use these professional protective equipment when operating Face shield dedicated heat resistant gloves Protective clothing and shoes 1 2 Do not use machine in area...

Page 5: ... anywhere near the machine even if someone else is operating The magnetic field produced by the welding machine could have adverse effects on a pacemaker 1 7 Welding splatter can cause fire and explosions Do not weld in dangerous situations such as around flammables explosives a closed barrel or pipe 1 8 There is extreme heat produced by the exhaust pipe engine air compressor and muffler Please do...

Page 6: ...arks etc Make sure to wipe all leaked fuel on the unit before starting 1 12 Take care when attaching your welding leads Ensure a solid connection at the lead terminals at all times Inspect your welding leads for damage before each use and never allow them to sit in a damp environment Avoid dragging your welding leads as this may cause the insulation to become damaged 1 13 Check the oil level prior...

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Page 8: ...t the potential for equipment failure and personal injury 1 Digital Display 2 Main Power Breaker 3 Auxiliary Power Breaker 4 Air Compressor Breaker 5 Oil Alert Lamp 6 Engine Ignition Switch 7 Welding Current Regulator 8 Welding Output Terminals 9 120 240VAC Output 10 120VAC Output 11 120VAC Output 12 Ground Terminal ...

Page 9: ...Choke Lever 6 Air Filter Assembly 7 Handle 8 Water Drain Valve 9 Muffler Assembly 10 Frame 1 Air Compressor Oil Drain Plug 2 Oil Sight Glass 3 AVR Cover Plate 4 Control Panel Case 5 Exhaust Port 6 Oil Fill Port 7 Air Compressor Cylinder Head 8 Air Filter 9 Air Supply Hose 10 Cover Plate ...

Page 10: ...rain Plug 2 Oil Fill Dipstick 3 Air Pressure Relay 4 A C Switch 5 Safety Valve 1 Pressure Gauge 2 Air Pressure Regulator 3 Air Outlet Connectors 4 Pressure Gauge 5 Air Tank 6 Air Hose 7 Air Valve 8 Wheel Axle 9 Wheel ...

Page 11: ...ell ventilated place 4 4 Please check to ensure all components of machine are securely fastened If fastener or connectors are loose they must be repaired before running the machine 4 5 Make sure to always check engine oil before operating machine 4 5 1 Remove and wipe off dipstick 4 5 2 Insert dipstick and then remove to check exact level of the oil 4 6Engine oil recommendation 4 6 1 Oil is a majo...

Page 12: ...ferent average temperatures 4 5 3 If the oil level is below the minimum level add oil to its proper level We recommend the oil is in the middle of minimum and maximum levels Always check the API SERVICE label on the oil container to be sure it includes the letters SE 4 6 2 Check and change the oil in your machine regularly This will avoid all problems related to the oil being too low too high dirt...

Page 13: ...d or mixed fuel in the machine 4 8 Check air filter 4 8 1 Open the clip to loosen the filter cover 4 8 2 Move the clip and filter cover in order to remove the air filter Do not damage the cover 4 8 3 Remove the Filter 4 8 4 Check the filter If the filter is dirty please wash it If it is damaged then call for a replacement 4 8 5 Install filter back into holder 4 8 6 Install the filter cover and mak...

Page 14: ...ock to the off position when the unit will sit for a long period of time without use This will keep the ethanol in gasoline from ruining the carb 5 2 1 Electric start on the unit Operate by turning the starting key on the control panel Turn the key in a clockwise direction to start location until the unit starts Return the key to on location if failed to start wait 30 seconds and then try to resta...

Page 15: ...3 Remote control start Make sure the key is in the on location Then press the button on the remote control that reads on If failed retry after 30 seconds 6 OPERATION 6 1 Ambient temp welding 14 F 104 F 6 2 Transport and storage 4 F 131F 6 3 Relative humidity when 104 F 50 when 68 F 90 Max altitude equals 3280 84 feet 6 4 Angle of inclination the unit must be angled less than 10 degrees of the weld...

Page 16: ...r at the same time or generator and welder at the same time for best performance 6 6 Welding rods and welding leads chart For your reference below these are the rods and cables we see the best performance in the Triad 3 in 1 7 ENGINE SHUT DOWN 7 1 Remove all connections this includes generator welding leads and air compressor outputs Then turn off the circuit breaker If the air compressor was in u...

Page 17: ... MAINTENANCE It is very important to get the best out of your Triad 3 in 1 that you keep up on all maintenance Regular oil and fluid changes will also ensure you are decreasing the amount of pollution being put into the air In order to ensure you are maintaining your equipment we have comprised a list of daily checks procedure to be sure your unit is running at maximum potential If any maintenance...

Page 18: ...ar please replace 8 Maintenance Change oil when warm the unit remove the oil to make sure that the drain the oil completely 8 1 Changing the oil Make sure you warm up the unit for a short period of time to ensure all oil residues will drain 8 1 1 Make sure the unit is off of the ground to leave enough space to drain the oil into a container Remove the oil plug oil bolt and the seal 8 1 2 Make sure...

Page 19: ...Use warm soapy water when cleaning the air filter Make sure you dry the filter before installing 8 3 Spark Plug Maintenance In order to keep your Triad 3 in 1 running at peak performance the spark plug must be adjusted to get rid the unit of any carbon laydown Using the wrong spark plug will damage the engine Make sure to contacting a service technician before changing the spark plug Always rememb...

Page 20: ...or the plug is broken please replace the spark plug 8 3 3 Use the plug gauge to measure the gap between the electric poles If necessary you can slightly bend the electric pole to adjust the gap The gap is 0 7 0 8mm 8 3 4 Make sure the spark plug is fully sealed Install the spark plug by hand to avoid any over tightening After tightening the spark plug tighten the seal with the spark plug wrench If...

Page 21: ...cian for any information 8 3 5 Install the spark plug cap 8 4 Battery maintenance When running the machine charging system will charge battery But it is for periodically use battery should be charged every month to make sure its service life and starting effectiveness 8 4 1 Battery contains high corrosivity and virulent sulfacid electrolyte Eye or skin will be third degree burn once contacted with...

Page 22: ... If you will not be running the unit for 30 days or longer we strongly urge you turn the fuel petcock off and run the unit until the remaining fuel is burned off 8 5 2 Metamorphic fuel will cause difficulty starting your 3 in 1 It will cause colloid sediment to block the fuel system If you find your fuel to be metamorphic you should maintain or replace the carburetor immediately 8 5 3 You must nev...

Page 23: ...f all fuel into a container re tighten the discharge bolt 8 6 4 Put the container under the sedimentation glass and use a funnel to protect against over spill 8 6 5 Dismantle sedimentation glass and turn fuel valve to the on position Discharge fuel and remove sedimentation glass Drainage bolt 8 6 5 Dismantle sedimentation glass and turn fuel valve to the on position Discharge fuel and remove sedim...

Page 24: ...HS 19 compressor oil in the summer Open the drain oil bolt which is located under the main fuel tank After the oil has fully drained tighten the bolt and then add oil 8 7 3 Inspect the oil level before use Do not exceed or add less than the red line level 8 7 4 Before each use of the air compressor drain the air compressor tanks of air and condensed water build up The compressor petcocks are locat...

Page 25: ... 4 AVR control panel broken 5 Short circuit open circuit or grounded wire 6 Circuit breaker not open 1 After confirm stop machine and replace 2 Check and repair 3 Clean slip ring or replace brush or connect wire 4 replace 5 Inspect and repair or replace alternator winding 6 open circuit breaker only limited to assistant power fault phenomenon fault cause failure process Could not start 1 battery l...

Page 26: ... leakage or damage 5 compressor can not stop automatically 1 reduce working pressure 2 reference this manual and use correct compressor oil 3 Shift to good ventilation place 4 repair valve block or replace compressor 5 inspect or replace safety valve or pressure relay compressor heavy 1 Discharge pressure high 2 compressor positioning bolt loose 1 reduce discharge pressure 2 reposition vibrate or ...

Page 27: ...il Lamp BR Y Y BL BL BL R R R BR BR BR Y Y BR R Y W G BL BL W W R R BL Air Compressor Alternator Stator R R R BR BR BR BL BL BL Rotor Brush R BL BL BL W FCC remote control After Fire solenoid in After Fire solenoid in Charging Power Start Cut off in Cut off out Ground Pressure Switch Manual Switch BL R R R BL Y G Circuit Breaker 22A Circuit Breaker 20A Circuit Breaker 9A YH 25mm2 cable w ith UL Ce...

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