bar 120 BAR4023CG-HEC 2 Operator'S Manual Download Page 6

 PRESSURE CLEANER 

OPERATOR’S MANUAL

 

RISK ASSESSMENT 

 
 

Do’s and Don’ts

 

DO

 

 

Contact site engineer, obtain necessary permits and note special precautions. 

 

Erect barriers, rope off the clear area. Erect warning signs. 

 

Ensure adequate, clean water supply. 

 

Check fluid levels on engine, gearbox and pump. (Oil, fuel and water). 

 

Lay out equipment and visually inspect for damage. (Hoses, connections, etc.) 

 

Assemble equipment checking all joints. 

 

Ensure filters are clean. 

 

Fully prime equipment and bleed where necessary. 

 

Fit gun or lances and/or control valves. Visually check that correct size and type of nozzle is 

fitted for the application. 

 

Increase pressure slowly until operating conditions are reached. 

 

Re-check hose couplings and joints for leaks. 

 

Rectify all leaks, ensuring that the unit is shut down and line pressure released before making 
adjustments. 

 

Ensure all operators are wearing suitable protective clothing and are correctly positioned. 

 

Regularly check operating conditions. (Oil and water pressure, condition of filters, pipework 

and hoses). 

 

Ensure that all pressure in lines is released on any shutdown. 

 

On completion, strip down equipment and store in a clean condition. 

 

Clear the site of barriers, warning signs and debris, to customers' satisfaction. 

 

On completion, ensure that customer has signed the necessary paperwork. (Satisfaction 

notes, work sheets, etc.) 

 

 

DO NOT

 

 

DO NOT

 commence work on site without necessary permission. 

 

DO NOT

 commence any jetting operation until warning signs are on show and area roped off. 

 

DO NOT

 operate without adequate personal protection for eyes, head, ears, hands, feet and 

body. 

 

DO NOT

 run any equipment with any leakage whatsoever without rectifying. 

 

DO NOT

 attempt to tighten any pressure joint whilst equipment is under pressure. 

 

DO NOT

 by-pass safety cut-outs. Do check reasons for malfunction. (Low water, blocked 

filters, low oil level, etc.) 

 

DO NOT

 operate with guns and control valves not functioning correctly. (Failing to shut off, or 

leaking). 

 

DO NOT

 operate guns or control valves with the operating lever tied back, wedged or locked 

in the on position. 

 

DO NOT

 direct the water jet at any person or animal. 

 

DO NOT

 direct the water jet towards materials containing asbestos. 

 

DO NOT

 operate with badly worn or undersized nozzles. 

 

DO NOT

 continue to operate if any unauthorized personnel enter the operating/work area. 

 

DO NOT

 operate equipment at power levels which can produce a reaction force greater than 

the operator can comfortably absorb. (250N is advised as a maximum) 

 

DO NOT

 leave unit running unattended. 

 

DO NOT

 leave equipment unattended on site. 

 

DO NOT

 store unserviceable equipment. (Notify supervisor.) 

 

DO NOT

 leave the site in a dangerous or untidy condition. 

 

DO NOT

 leave site without notifying all parties. (Engineers, site agents, occupiers, etc.) 

 

 

 

Summary of Contents for 120 BAR4023CG-HEC 2

Page 1: ...group com au B A R Group Pty Ltd 15 Hudson Place Mulgrave NSW 2756 Phone 61 2 4577 2144 Fax 61 2 4577 3184 Email sales bargroup com au 120 BAR4023CG HEC 2 120 BAR4023CG HEJM 120 BAR4023CG HEJMT 120 BA...

Page 2: ...3 14 Bar litres per minute pressure bar x flow L min For example 1000 psi gives 68 9 bar pressure from the conversion table and let s say we want 60 L min of flow So if we follow the graph we can see...

Page 3: ...__________________ 18 OPERATION _________________________________________________________19 Preparation checks ______________________________________________________ 19 Start up procedure_____________...

Page 4: ...al injury or damage to your machine By knowing how best to operate this machine you will be better positioned to instruct others who may also operate the unit You can refer back to the manual at any t...

Page 5: ...a person enters the work area Wear appropriate PPE Never use damaged equipment Never leave running unit unattended Unsecured machine moves during use Operator injury bystander injury 8 Use wheel choc...

Page 6: ...igned the necessary paperwork Satisfaction notes work sheets etc DO NOT DO NOT commence work on site without necessary permission DO NOT commence any jetting operation until warning signs are on show...

Page 7: ...at it is no longer harmful to persons or animals Appropriate signage such as DANGER HIGH PRESSURE WATER CLEANING EQUIPMENT IN USE should be clearly visible to anyone approaching the work area Nearby w...

Page 8: ...r Guide to selection care and use Hearing protection Where noise cannot be eliminated or minimised so far as is reasonably practicable personal hearing protectors as well as instruction and training i...

Page 9: ...expansion If fuel spills wait until it evaporates before starting engine Keep fuel away from sparks open flames pilot lights heat and other ignition sources DO NOT light a cigarette or smoke When Oper...

Page 10: ...structions with mask to be certain the mask will provide the necessary protection against harmful vapours WARNING Starter cord kickback rapid retraction can result in bodily injury Kickback will retra...

Page 11: ...WARNING The high pressure jet of water produced by this equipment can cut through skin and its underlying tissues leading to serious injury and possible amputation Spray gun traps high water pressure...

Page 12: ...when using 0 nozzle NEVER aim spray gun at people animals or any other living thing NOTICE Improper treatment of pressure cleaner can damage it and shorten its life If you have questions about intende...

Page 13: ...ite and company procedures The record of these significant incidents provides data to assist in the implementation of safety measures and procedures to eliminate or minimise potential hazards and redu...

Page 14: ...machine locate the supplied mounting hardware align handle with holes in frame place all bolts and washers in place before tightening Check all frame bolts regularly Pressure cleaner pumps are driven...

Page 15: ...ystem Pressure is pre set at the factory 8 Fuel tap No fuel tank supplied with this model Allows you to attach your own fuel source 9 Nozzles 0 15 40 and detergent for various cleaning applications 10...

Page 16: ...nlet and connect the high pressure hose to the outlet 8 Unloader Opens to bypass in an over pressured system Pressure is pre set at the factory 9 Nozzles 0 15 40 and detergent for various cleaning app...

Page 17: ...onnect the supply hose to the water tank or pump inlet and connect the high pressure hose to the outlet 9 Unloader Opens to bypass in an over pressured system Pressure is pre set at the factory 10 Noz...

Page 18: ...pump inlet and connect the high pressure hose to the outlet 8 Unloader Opens to bypass in an over pressured system Pressure is pre set at the factory 9 Nozzles 0 15 40 and detergent for various clean...

Page 19: ...onnect the supply hose to the water tank or pump inlet and connect the high pressure hose to the outlet 9 Unloader Opens to bypass in an over pressured system Pressure is pre set at the factory 10 Noz...

Page 20: ...pump inlet and connect the high pressure hose to the outlet 8 Unloader Opens to bypass in an over pressured system Pressure is pre set at the factory 9 Nozzles 0 15 40 and detergent for various clean...

Page 21: ...ing and been provided with appropriate PPE for this job Are control systems and emergency stops operating correctly Is the location of emergency medical aid known by workers Has an effective communica...

Page 22: ...gently until resistance is felt and then pull rapidly to avoid kickback b For electric start engines Turn the key on then to start position Release key once engine fires 9 Bring engine up to required...

Page 23: ...have suffered damage and need maintenance repair or replacement If the thermal valve does not reset and continues to leak water it may need replacement Note Heat build up is not a concern on units wi...

Page 24: ...d result in significant personal injury As well as pre and post operation performing inspections regularly during jetting operations can identify worn or damaged nozzles before injury occurs Damaged n...

Page 25: ...RTS LISTS 23 PARTS LISTS To order replacement parts please visit our website bargroup com au call us on 02 4577 2144 or contact the nearest authorized dealer A list of authorised dealers can be found...

Page 26: ...PRESSURE CLEANER OPERATOR S MANUAL PARTS LISTS 24 120 BAR4023CG HEC 2 Maximum pressure psi Maximum flow L min Engine Power hp 4000 21 Honda GX630 20 8...

Page 27: ...ction Gearbox 1 4 210 SW5540S Comet SW series Pump 1 5 165 GX630RHQZB3 Honda Engine 20Hp 1 6 145 60 0580 00 Safety Valve VS350 1 7 165 1615948B Pressure Gauge 1 8 145 60 1800 00 Unloader Valve VB350 1...

Page 28: ...PRESSURE CLEANER OPERATOR S MANUAL PARTS LISTS 26 120 BAR4023CG HEJM Maximum pressure psi Maximum flow L min Engine Power hp 4000 21 Honda GX630 20 8...

Page 29: ...essure Gauge 1 7 145 60 1800 00 Unloader Valve VB350 1 8 125 85 400 001 Chemical kit 1 9 125 85 801 001 Y Strainer Water Inlet 2 10 125 85 601 035 Fuel cap 1 11 125 85 601 030 25L Fuel tank w heat shi...

Page 30: ...PRESSURE CLEANER OPERATOR S MANUAL PARTS LISTS 28 120 BAR4023CG HEJMT Maximum pressure psi Maximum flow L min Engine Power hp 4000 21 Honda GX630 20 8...

Page 31: ...eat shield 1 10 165 Fuel Tank bracket 38 Fuel tank mounting bracket 2 11 165 Frame JMP L Pressure washer Frame 1 12 125 85 801 001 Y Strainer Water Inlet 2 13 125 85 804 044 Battery holder 1 14 165 Ba...

Page 32: ...PRESSURE CLEANER OPERATOR S MANUAL PARTS LISTS 30 120 BAR5027CG HEJM Maximum pressure psi Maximum flow L min Engine Power hp 5000 21 Honda GX690 22 1...

Page 33: ...6 165 1615948B Pressure Gauge 1 7 145 60 1800 00 Unloader Valve VB350 1 8 125 85 801 001 Y Strainer Water Inlet 2 9 125 85 601 035 Fuel cap 1 10 125 85 601 030 25L Fuel tank w heat shield 1 11 165 Fu...

Page 34: ...PRESSURE CLEANER OPERATOR S MANUAL PARTS LISTS 32 120 BAR5027CG HEJMT Maximum pressure psi Maximum flow L min Engine Power hp 5000 21 Honda GX690 22 1...

Page 35: ...r Inlet 2 10 125 85 601 030 25L Fuel tank w heat shield 1 11 165 Fuel Tank bracket 38 Fuel tank mounting bracket 2 12 165 Frame JM Pressure washer Frame 1 13 125 85 804 044 Battery holder 1 14 165 Bat...

Page 36: ...PRESSURE CLEANER OPERATOR S MANUAL PARTS LISTS 34 120 BAR5027CG HEP Maximum pressure psi Maximum flow L min Engine Power hp 5000 21 Honda GX690 22 1...

Page 37: ...6 165 1615948B Pressure Gauge 1 7 145 60 1800 00 Unloader Valve VB350 1 8 125 85 801 001 Y Strainer Water Inlet 2 9 125 85 601 035 Fuel cap 1 10 125 85 601 030 25L Fuel tank w heat shield 1 11 165 Fue...

Page 38: ...lways remove all held water from pump unit and accessories Hoses where possible should be stored lying flat in a cool dry area Store unit indoors and or under cover in a cool dry place Use a suitable...

Page 39: ...performing maintenance take the time to complete a formal inspection of all jetting equipment including hoses nozzles guns and lances Replace any damaged or defective components See Equipment inspect...

Page 40: ...racked Clean or replace filter siphoning tube High pressure spray nozzle installed Replace with low pressure spray tip Engine will not start Also see engine manual provided or your authorised service...

Page 41: ...l change Unit does not reach required operating pressure Restricted or insufficient water supply Check supply hose isn t kinked tap is fully open filter not blocked Unsuitable or worn nozzle Replace n...

Page 42: ...ted to be BAR s cost to return the goods to new warehouse condition Shipping All products from BAR are supplied ex works our nearest warehouse Where BAR agree to pay the freight for any shipment this...

Page 43: ...PRESSURE CLEANER OPERATOR S MANUAL NOTES 41 NOTES...

Page 44: ...If you need assistance with the operation of your Pressure Cleaner please contact 02 4577 2144 sales bargroup com au October 2022...

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