bar 120 BAR4023CG-HEC 2 Operator'S Manual Download Page 40

 PRESSURE CLEANER 

OPERATOR’S MANUAL

 

TROUBLESHOOTING 

 
 

38 

TROUBLESHOOTING 

The table below should be used to identify and correct any issues experienced with your HPWC.  

If you are experiencing an issue that is not listed here or you have exhausted possible solutions in this table and are 
still experiencing the issue, visit the nearest authorised dealer or contact us on (02) 4577 2144. 

Issue observed 

Possible Cause 

Solution 

Failure to produce pressure,  
Erratic pressure,  
Chattering,  
Loss of pressure,  
Low water volume. 

Low pressure spray tip installed. 

Replace with high pressure spray tip. 

Water inlet is blocked. 

Clear inlet. 

Inadequate water supply. 

Provide adequate water flow. 

Inlet hose is kinked or leaking. 

Straighten inlet hose. Replace if leaking. 

Clogged inlet hose screen. 

Check and clean inlet hose screen. 

Water supply is over 100°F (38°C). 

Provide cooler water supply. 

High pressure hose is blocked or 
leaking. 

Clear blocks in outlet hose. Replace if 
leaking. 

Spray gun leaks. 

Replace spray gun. 

Spray tip is obstructed. 

Clean spray tip. 

Pump is faulty. 

Contact the nearest authorised dealer. 

No low pressure detergent 
delivery 
 

Detergent siphoning tube is not 
submerged. 

Fully submerge detergent siphoning tube 
into detergent. 

Detergent siphoning tube/filter is 
clogged or cracked. 

Clean or replace filter/siphoning tube. 

High pressure spray nozzle installed. 

Replace with low pressure spray tip. 

Engine will not start 
 

***

Also see engine manual 

provided or your authorised 
service agent

***

 

 
 
 

Throttle lever or on/off switch in 
OFF position. 

Turn throttle lever to ON position. 

No fuel in engine. 

Fill fuel tank or turn on fuel supply. 

Worn, fouled, or dirty spark plug. 

Replace with factory recommended 
spark plug. 

Pressure build up in pump. 

Squeeze trigger or open ball valve (refer 

to ‘Start

-

up procedure’).

 

Spark plug cable not connected. 

Connect cable to the spark plug. 

Over choked or flooded 

Open choke fully, turn engine switch off, 
crank engine to clear excess fuel. 

Engine lacks power 

Dirty air filter. 

Replace air filter. 

Engine runs well at no load 
but bogs down under load 

Engine speed is too slow. 

Adjust throttle lever to full throttle. 

Engine runs poorly 
 
 
 

Low oil level. 

Fill oil in crankcase to proper level. 

Stale fuel. 

Drain fuel tank and fill with fresh fuel 
(consider using fuel system cleaner). 

Old, worn or incorrect spark plug. 

Replace with recommended spark plug. 

Water contaminated fuel. 

Drain fuel tank and fill with fresh fuel. 

Engine spitts or flutters 

Choke is opened too early. 

After starting, move choke to halfway 
position until engine runs smoothly. 

Engine shuts down during 
operation 

Out of fuel. 

Fill fuel tank. 

Low oil level. 
Low water in water tank. 

Fill oil in crankcase to proper level. 
Ensure water supply is enough to keep 
water tank full. 

Summary of Contents for 120 BAR4023CG-HEC 2

Page 1: ...group com au B A R Group Pty Ltd 15 Hudson Place Mulgrave NSW 2756 Phone 61 2 4577 2144 Fax 61 2 4577 3184 Email sales bargroup com au 120 BAR4023CG HEC 2 120 BAR4023CG HEJM 120 BAR4023CG HEJMT 120 BA...

Page 2: ...3 14 Bar litres per minute pressure bar x flow L min For example 1000 psi gives 68 9 bar pressure from the conversion table and let s say we want 60 L min of flow So if we follow the graph we can see...

Page 3: ...__________________ 18 OPERATION _________________________________________________________19 Preparation checks ______________________________________________________ 19 Start up procedure_____________...

Page 4: ...al injury or damage to your machine By knowing how best to operate this machine you will be better positioned to instruct others who may also operate the unit You can refer back to the manual at any t...

Page 5: ...a person enters the work area Wear appropriate PPE Never use damaged equipment Never leave running unit unattended Unsecured machine moves during use Operator injury bystander injury 8 Use wheel choc...

Page 6: ...igned the necessary paperwork Satisfaction notes work sheets etc DO NOT DO NOT commence work on site without necessary permission DO NOT commence any jetting operation until warning signs are on show...

Page 7: ...at it is no longer harmful to persons or animals Appropriate signage such as DANGER HIGH PRESSURE WATER CLEANING EQUIPMENT IN USE should be clearly visible to anyone approaching the work area Nearby w...

Page 8: ...r Guide to selection care and use Hearing protection Where noise cannot be eliminated or minimised so far as is reasonably practicable personal hearing protectors as well as instruction and training i...

Page 9: ...expansion If fuel spills wait until it evaporates before starting engine Keep fuel away from sparks open flames pilot lights heat and other ignition sources DO NOT light a cigarette or smoke When Oper...

Page 10: ...structions with mask to be certain the mask will provide the necessary protection against harmful vapours WARNING Starter cord kickback rapid retraction can result in bodily injury Kickback will retra...

Page 11: ...WARNING The high pressure jet of water produced by this equipment can cut through skin and its underlying tissues leading to serious injury and possible amputation Spray gun traps high water pressure...

Page 12: ...when using 0 nozzle NEVER aim spray gun at people animals or any other living thing NOTICE Improper treatment of pressure cleaner can damage it and shorten its life If you have questions about intende...

Page 13: ...ite and company procedures The record of these significant incidents provides data to assist in the implementation of safety measures and procedures to eliminate or minimise potential hazards and redu...

Page 14: ...machine locate the supplied mounting hardware align handle with holes in frame place all bolts and washers in place before tightening Check all frame bolts regularly Pressure cleaner pumps are driven...

Page 15: ...ystem Pressure is pre set at the factory 8 Fuel tap No fuel tank supplied with this model Allows you to attach your own fuel source 9 Nozzles 0 15 40 and detergent for various cleaning applications 10...

Page 16: ...nlet and connect the high pressure hose to the outlet 8 Unloader Opens to bypass in an over pressured system Pressure is pre set at the factory 9 Nozzles 0 15 40 and detergent for various cleaning app...

Page 17: ...onnect the supply hose to the water tank or pump inlet and connect the high pressure hose to the outlet 9 Unloader Opens to bypass in an over pressured system Pressure is pre set at the factory 10 Noz...

Page 18: ...pump inlet and connect the high pressure hose to the outlet 8 Unloader Opens to bypass in an over pressured system Pressure is pre set at the factory 9 Nozzles 0 15 40 and detergent for various clean...

Page 19: ...onnect the supply hose to the water tank or pump inlet and connect the high pressure hose to the outlet 9 Unloader Opens to bypass in an over pressured system Pressure is pre set at the factory 10 Noz...

Page 20: ...pump inlet and connect the high pressure hose to the outlet 8 Unloader Opens to bypass in an over pressured system Pressure is pre set at the factory 9 Nozzles 0 15 40 and detergent for various clean...

Page 21: ...ing and been provided with appropriate PPE for this job Are control systems and emergency stops operating correctly Is the location of emergency medical aid known by workers Has an effective communica...

Page 22: ...gently until resistance is felt and then pull rapidly to avoid kickback b For electric start engines Turn the key on then to start position Release key once engine fires 9 Bring engine up to required...

Page 23: ...have suffered damage and need maintenance repair or replacement If the thermal valve does not reset and continues to leak water it may need replacement Note Heat build up is not a concern on units wi...

Page 24: ...d result in significant personal injury As well as pre and post operation performing inspections regularly during jetting operations can identify worn or damaged nozzles before injury occurs Damaged n...

Page 25: ...RTS LISTS 23 PARTS LISTS To order replacement parts please visit our website bargroup com au call us on 02 4577 2144 or contact the nearest authorized dealer A list of authorised dealers can be found...

Page 26: ...PRESSURE CLEANER OPERATOR S MANUAL PARTS LISTS 24 120 BAR4023CG HEC 2 Maximum pressure psi Maximum flow L min Engine Power hp 4000 21 Honda GX630 20 8...

Page 27: ...ction Gearbox 1 4 210 SW5540S Comet SW series Pump 1 5 165 GX630RHQZB3 Honda Engine 20Hp 1 6 145 60 0580 00 Safety Valve VS350 1 7 165 1615948B Pressure Gauge 1 8 145 60 1800 00 Unloader Valve VB350 1...

Page 28: ...PRESSURE CLEANER OPERATOR S MANUAL PARTS LISTS 26 120 BAR4023CG HEJM Maximum pressure psi Maximum flow L min Engine Power hp 4000 21 Honda GX630 20 8...

Page 29: ...essure Gauge 1 7 145 60 1800 00 Unloader Valve VB350 1 8 125 85 400 001 Chemical kit 1 9 125 85 801 001 Y Strainer Water Inlet 2 10 125 85 601 035 Fuel cap 1 11 125 85 601 030 25L Fuel tank w heat shi...

Page 30: ...PRESSURE CLEANER OPERATOR S MANUAL PARTS LISTS 28 120 BAR4023CG HEJMT Maximum pressure psi Maximum flow L min Engine Power hp 4000 21 Honda GX630 20 8...

Page 31: ...eat shield 1 10 165 Fuel Tank bracket 38 Fuel tank mounting bracket 2 11 165 Frame JMP L Pressure washer Frame 1 12 125 85 801 001 Y Strainer Water Inlet 2 13 125 85 804 044 Battery holder 1 14 165 Ba...

Page 32: ...PRESSURE CLEANER OPERATOR S MANUAL PARTS LISTS 30 120 BAR5027CG HEJM Maximum pressure psi Maximum flow L min Engine Power hp 5000 21 Honda GX690 22 1...

Page 33: ...6 165 1615948B Pressure Gauge 1 7 145 60 1800 00 Unloader Valve VB350 1 8 125 85 801 001 Y Strainer Water Inlet 2 9 125 85 601 035 Fuel cap 1 10 125 85 601 030 25L Fuel tank w heat shield 1 11 165 Fu...

Page 34: ...PRESSURE CLEANER OPERATOR S MANUAL PARTS LISTS 32 120 BAR5027CG HEJMT Maximum pressure psi Maximum flow L min Engine Power hp 5000 21 Honda GX690 22 1...

Page 35: ...r Inlet 2 10 125 85 601 030 25L Fuel tank w heat shield 1 11 165 Fuel Tank bracket 38 Fuel tank mounting bracket 2 12 165 Frame JM Pressure washer Frame 1 13 125 85 804 044 Battery holder 1 14 165 Bat...

Page 36: ...PRESSURE CLEANER OPERATOR S MANUAL PARTS LISTS 34 120 BAR5027CG HEP Maximum pressure psi Maximum flow L min Engine Power hp 5000 21 Honda GX690 22 1...

Page 37: ...6 165 1615948B Pressure Gauge 1 7 145 60 1800 00 Unloader Valve VB350 1 8 125 85 801 001 Y Strainer Water Inlet 2 9 125 85 601 035 Fuel cap 1 10 125 85 601 030 25L Fuel tank w heat shield 1 11 165 Fue...

Page 38: ...lways remove all held water from pump unit and accessories Hoses where possible should be stored lying flat in a cool dry area Store unit indoors and or under cover in a cool dry place Use a suitable...

Page 39: ...performing maintenance take the time to complete a formal inspection of all jetting equipment including hoses nozzles guns and lances Replace any damaged or defective components See Equipment inspect...

Page 40: ...racked Clean or replace filter siphoning tube High pressure spray nozzle installed Replace with low pressure spray tip Engine will not start Also see engine manual provided or your authorised service...

Page 41: ...l change Unit does not reach required operating pressure Restricted or insufficient water supply Check supply hose isn t kinked tap is fully open filter not blocked Unsuitable or worn nozzle Replace n...

Page 42: ...ted to be BAR s cost to return the goods to new warehouse condition Shipping All products from BAR are supplied ex works our nearest warehouse Where BAR agree to pay the freight for any shipment this...

Page 43: ...PRESSURE CLEANER OPERATOR S MANUAL NOTES 41 NOTES...

Page 44: ...If you need assistance with the operation of your Pressure Cleaner please contact 02 4577 2144 sales bargroup com au October 2022...

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