10
10
. Safety instruction and operation of forklift truck
. Safety instruction and operation of forklift truck
It is important for
It is important for drivers and managers to remember the principle of
drivers and managers to remember the principle of
“first safety” and
“first safety” and
ensure the safety operation as the description of Operation & Service Manual. Please
ensure the safety operation as the description of Operation & Service Manual. Please
read this manual thoroughly. This will give you a complete understanding of Baoli forklift
read this manual thoroughly. This will give you a complete understanding of Baoli forklift
truck and you will operate them
truck and you will operate them correctly and safely
correctly and safely..
1. Handling a new
1. Handling a new forklif
forklift truck
t truck
The performance and service life of the forklift truck depends heavily upon the way
The performance and service life of the forklift truck depends heavily upon the way
you handle it during the break-in period. Drive with special caution while becoming
you handle it during the break-in period. Drive with special caution while becoming
familiar with a new forklift truck.
familiar with a new forklift truck.
(1) Always warm up your vehicle before putting it to work irrespective of season.
(1) Always warm up your vehicle before putting it to work irrespective of season.
Don’t run engine at high rpm without load needlessly. Operate the
Don’t run engine at high rpm without load needlessly. Operate the
vehicle under the light
vehicle under the light
load, avoid suddenly speeding and braking.
load, avoid suddenly speeding and braking.
(2) Replace gear oil in
(2) Replace gear oil in the differential and reducer after the new forklift
the differential and reducer after the new forklift truck working
truck working
for 100 hours.
for 100 hours.
(3) Renew the oil in engine oil pan, transmission, driving axle and hydraulic oil tank;
(3) Renew the oil in engine oil pan, transmission, driving axle and hydraulic oil tank;
check and readjust the clearance of the driving and driven gear in the reducer after the
check and readjust the clearance of the driving and driven gear in the reducer after the
new forklift truck working for 200
new forklift truck working for 200 hours.
hours.
2. Inspection before operation
2. Inspection before operation
Please pay attention to the following items in order to make the vehicle working with
Please pay attention to the following items in order to make the vehicle working with
high efficiency and lengthen its service life.
high efficiency and lengthen its service life.
(1) The forklift truck adopts the home or imported engine, please read the manual
(1) The forklift truck adopts the home or imported engine, please read the manual
accompanied with the engine carefully when
accompanied with the engine carefully when using and maintenance.
using and maintenance.
(2) Check the tyre
(2) Check the tyre
inflation pressure, if doesn’t enough, charge air in time.
inflation pressure, if doesn’t enough, charge air in time.
Check the
Check the
bolts of all wheels for
bolts of all wheels for tightness.
tightness.
(3) Check the amount of oil in the working oil tank for sufficiency, the position of
(3) Check the amount of oil in the working oil tank for sufficiency, the position of
lubrication should be lubricated. The oil level should be at
lubrication should be lubricated. The oil level should be at the middle position between the
the middle position between the
upper and lower scale marks of oil
upper and lower scale marks of oil level meter. The contamination level of the hydraulic oil
level meter. The contamination level of the hydraulic oil
should be lower than grade 12.
should be lower than grade 12.
(4) Check the radiator, and add antifreeze if necessary.
(4) Check the radiator, and add antifreeze if necessary.
(5) Check hydraulic oil and brake fluid for leakage. Check if any leak or damage
(5) Check hydraulic oil and brake fluid for leakage. Check if any leak or damage
found on the oil pipes, water hoses, vent-pipes and the piping joints, pumps and valves
found on the oil pipes, water hoses, vent-pipes and the piping joints, pumps and valves
etc.
etc.
(6) Check for all the terminals and plugs in normal state. Check the meters, lamps,
(6) Check for all the terminals and plugs in normal state. Check the meters, lamps,
switches and electric circuit i
switches and electric circuit if they are
f they are running properly
running properly..
(7) Check every pedal for free stroke and the levers for looseness and smooth
(7) Check every pedal for free stroke and the levers for looseness and smooth
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