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7 Troubleshooting

Table 15: Error Codes

Error Code

Description

Resolution

No valid signal in range

Reposition the sensor or the target

The signal is saturated (too much light)

Reposition the sensor or the target to
increase the detection distance, or
increase the angle of incidence between
the sensor and the target

EEPROM fault

Contact Banner Engineering to resolve

Laser fault

Contact Banner Engineering to resolve

Output short-circuited

Check the wiring for an electrical short
circuit and to ensure that the wiring is
correct

System fault

Contact Banner Engineering to resolve

Q4X Stainless Steel Laser Sensor with Dual Discrete Outputs and IO-Link

www.bannerengineering.com - Tel: 763.544.3164

Summary of Contents for Q4X Series

Page 1: ...Q4X Stainless Steel Laser Sensor with Dual Discrete Outputs and IO Link Instruction Manual Original Instructions 190074 Rev D 17 January 2017 Banner Engineering Corp All rights reserved 190074 ...

Page 2: ... TEACH Mode Using the Remote Input 17 3 4 2 Reset to Factory Defaults Using the Remote Input 18 3 5 Locking and Unlocking the Sensor Buttons 18 3 6 TEACH Procedures 19 3 6 1 Two Point Static Background Suppression 19 3 6 2 Dynamic Background Suppression 21 3 6 3 One Point Window Foreground Suppression 22 3 6 4 One Point Background Suppression 25 3 6 5 Dual Intensity Distance 27 3 7 Pulse Frequency...

Page 3: ...fety applications A sensor failure or malfunction can cause either an energized or de energized sensor output condition 1 1 Models Model Sensing Range Channel 1 Channel 2 Connection Q4XTKLAF600 Q8 25 mm to 600 mm 0 98 in to 23 62 in IO Link Push pull output PNP only output or input or pulse frequency modulated output Integral 4 pin M12 Euro style male quick disconnect QD Q4XTKLAF300 Q8 25 mm to 30...

Page 4: ... 2 is set to something other than LO DO or Complementary then the indicators represent the Channel 1 status Output Indicator On Output is on Off Output is off Active TEACH Indicators DYN FGS and BGS DYN FGS and BGS all off Two point TEACH mode selected default DYN on Dynamic TEACH mode selected FGS on Foreground suppression TEACH mode selected BGS on Background suppression TEACH mode selected DYN ...

Page 5: ...than 2 seconds to enter Setup mode Note When navigating the menu the menu items loop 1 4 Laser Description and Safety Information CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure Do not attempt to disassemble this sensor for repair A defective unit must be returned to the manufacturer Class 1 Lasers Cla...

Page 6: ... as shown in relation to the target to be detected Figure 5 Optimal Orientation of Target to Sensor See the following figures for examples of correct and incorrect sensor to target orientation as certain placements may pose problems for sensing some targets The Q4X can be used in the less preferred orientation and provide reliable detection performance refer to the Performance Curves for the minim...

Page 7: ...nal block Note The Channel 2 wire function is user selectable The default for the wire is PNP output See the Instruction Manual for details regarding use as remote input or PFM output 2 5 Cleaning and Maintenance Handle the sensor with care during installation and operation Sensor windows soiled by fingerprints dust water oil etc may create stray light that may degrade the peak performance of the ...

Page 8: ...If neither SELECT nor CH1 CH2 are pressed after step 2 the new selection flashes slowly for a few seconds then flashes quickly and the sensor automatically changes the Channel and returns to Run mode 3 2 Setup Mode Access Setup mode and the sensor menu from Run mode by pressing and holding MODE for longer than 2 seconds Use and to navigate through the menu Press SELECT to select a menu option and ...

Page 9: ...ed to 1 5 ms 100 110 300 310 mm Model Response Speeds set Response Speed to 3 ms set Response Speed to 10 ms or set Response Speed to 50 ms set Response Speed to 25 ms Window Size menu is available when Teach CH1 is set to FGS Adaptive Tracking menu is available when Teach CH1 is set to Dual Mode high excess gain mode standard excess gain with increased noise immunity Gain and Sensitivity CH1 CH2 ...

Page 10: ...set to available when set to or Menu items only available when out2 is set to LO or DO Auto Set Value Offset menu is available when Teach CH2 is set to FGS or BGS 75 to 75 for 100 110 mm models 275 to 275 for 300 310 mm models 575 to 575 for 600 610 mm models 0 2 to x where x depends on measuring span Window Size menu is available when Teach CH2 is set to FGS 75 for 100 110 mm models 275 for 300 3...

Page 11: ...longer than 2 seconds to start the TEACH mode and program the sensor See TEACH Procedures on page 19 for additional information and remote input TEACH instructions 3 2 3 Adaptive Tracking Use these menus to set the adaptive tracking algorithm This menu is available only if dual intensity distance mode is selected For Channel 2 the output must be set to light operate or dark operate Note The number...

Page 12: ...500 µs Disabled See Table 13 on page 31 3 ms 6 ms 500 µs Enabled 10 ms 20 ms 2 ms Enabled 25 ms 50 ms 5 ms Enabled 50 ms 100 ms 10 ms Enabled 3 2 6 Response Speed 600 610 mm Models Use this menu to select the response speed The default is 25 milliseconds 2 milliseconds 5 milliseconds 15 milliseconds 25 milliseconds 50 milliseconds Table 2 Tradeoffs Response Speed Response Speed in Sync Mode Repeat...

Page 13: ...OFF Delay ON Delay Time 1 Shot ON OFF D D D D D D D 1ms 90 0s Figure 14 Output Timing Delays When one of the timing delay options is chosen the sensor returns to the Setup menu and additional options become available to set the parameter s On delay Off delay One shot delay timer Note For the one shot delay timer LO On pulse when a target is detected inside of the switch point s DO On pulse when a ...

Page 14: ... back to the measured distance The totalizer count automatically resets after re teaching the switch point distance or turning the sensor off 3 2 9 Zero Reference Location Use this menu to select the zero reference location The default is 0 the front of the sensor This menu is not available in dual intensity distance mode 0 the front of the sensor the measurement increases further from the sensor ...

Page 15: ...nsistently applied value Auto is the default option Use to select a value Values increase or decrease by 0 1 mm 100 110 mm models or 0 2 mm 300 310 600 610 mm models For BGS mode the default is Auto because the Q4X automatically selects where to position the switch point For FGS mode the default is 0 because the window is centered around the taught target A positive offset value always shifts the ...

Page 16: ...put Light Operate Response Speed 10 ms for 100 110 and 300 310 models 25 ms for 600 610 models Shift the Zero Reference Location after a TEACH 0 the front of the sensor TEACH Mode Two point TEACH Zero Reference Location Measurement increases further from sensor 3 3 Manual Adjustments Manually adjust the sensor switch point using the and buttons 1 From Run mode press either or one time The selected...

Page 17: ...vided in this manual The length of the individual programming pulses is equal to the value T 0 04 seconds T 0 8 seconds Exit remote programming modes by setting the remote input high for longer than 2 seconds 1x 2x Teach Selection Starts selected Teach same function as pressing Teach Button for 2 sec 1x Second pulse completes Teach Two point Dynamic Teach and Dual Mode only 0 04 seconds T 0 8 seco...

Page 18: ...nsor is locked and no changes can be made The switch point value can be changed by teaching or manual adjustment but no sensor settings can be changed through the menu Note When the sensor is in either or mode the active channel can be changed using CH1 CH2 When in mode displays when the SELECT TEACH button is pressed The switch point displays when CH1 CH2 or MODE are pressed but displays if the b...

Page 19: ...e is canceled After any teach operation starts the display temporarily flashes CH1 or CH2 to confirm which channel is currently selected 3 6 1 Two Point Static Background Suppression Two point TEACH sets a single switch point The sensor sets the switch point between two taught target distances relative to the shifted origin location 2 Press and Hold 2s Press again Press again 3 1 Switch Point Valu...

Page 20: ...he new switch point flashes rapidly and the sensor returns to Run mode Remote Input Single pulse the remote input T Table 3 Expected TEACH Behavior for Two Point Static Background Suppression See Figure 23 on page 34 for the minimum object separation Condition TEACH Result Display Two valid distances that are greater than or equal to the horizontal minimum object separation Sets a switch point bet...

Page 21: ... sampled distances 2 Press and Hold 2s 3 Switch Point Value 1 5 4 Press to start sampling Press to stop sampling Figure 18 Dynamic Background Suppression Note The sensor must be set to to use the following instructions The DYN indicator is amber to indicate Dynamic TEACH mode Note To program the sensor using remote input remote input must be enabled 1 Present the target Method Action Result Push B...

Page 22: ... on the display Two valid distances that are less than the horizontal minimum object separation Sets a switch point in front of the furthest taught distance by the horizontal minimum object separation and the switch point distance flash alternately on the display One valid distance with one invalid TEACH point Sets a switch point between the one taught distance and the maximum range and the switch...

Page 23: ... 1 Present the target Method Action Result Push Button Present the target The sensor to target distance must be within the sensor s range The target s measurement value displays Remote Input 2 Start the TEACH mode Method Action Result Push Button Press and hold TEACH for longer than 2 seconds Light Operate and flash alternately on the display The FGS indicator flashes Dark Operate and flash altern...

Page 24: ...unt models 90 310 mm flush mount models 260 610 mm flush mount models 510 The window size is Model Window Size 100 mm threaded barrel and 110 mm flush mount models 12 5 mm 300 mm threaded barrel and 310 mm flush mount models 25 mm 600 mm threaded barrel and 610 mm flush mount models 25 mm and the window center point distance flash alternately on the display One valid TEACH point with one switch po...

Page 25: ...nd the window center point distance flash alternately on the display 3 6 4 One Point Background Suppression One point background suppression sets a single switch point in front of the taught target distance Objects beyond the taught switch point are ignored The switch point is set in front of the taught target distance by the vertical minimum object separation See Figure 23 on page 34 Press and Ho...

Page 26: ...mote input T Table 6 Expected TEACH Behavior for One Point Background Suppression See Figure 23 on page 34 for the minimum object separation Condition TEACH Result Display One valid TEACH point If an Offset is applied the TEACH point is still valid Sets a switch point in front of the taught distance by the vertical minimum object separation The switch point distance flashes on the display One inva...

Page 27: ...bject passing between the sensor and the reference surface changes the perceived distance or amount of returned light For more information on dual TEACH mode see Dual Intensity Distance Mode on page 36 Note To use the following instructions set the sensor to The DYN FGS and BGS indicators are amber Note To program the sensor using remote input remote input must be enabled 2 Press and Hold 2s 1 3 P...

Page 28: ...utput will change when any object is detected flashes on the display 3 7 Pulse Frequency Modulation PFM Output The Q4X can generate pulses whose frequency are proportional to the sensor s measured distance thereby providing a method for representing an analog signal with only a discrete counter The sensing range of the sensor is scaled from 100 to 600 Hz 100 Hz equals the near range limit of the s...

Page 29: ...ors and transmit process data For the latest IO Link protocol and specifications please visit the web site at http www io link com The IO Link IODD package P N 196929 is contained on the Banner Website at http www bannerengineering com Q4X Stainless Steel Laser Sensor with Dual Discrete Outputs and IO Link www bannerengineering com Tel 763 544 3164 29 ...

Page 30: ...tate VCC 2 V 1 5 mA max Supply Output Protection Circuitry Protected against reverse polarity and transient overvoltages Response Speed User selectable 100 110 300 and 310 mm models 1 5 milliseconds 3 milliseconds 10 milliseconds 25 milliseconds 50 milliseconds User selectable 600 and 610 mm models 2 milliseconds 5 milliseconds 15 milliseconds 25 milliseconds 50 milliseconds Delay at Power Up 100 ...

Page 31: ...ain Excess Gain2 Response Speed ms at 25 mm 600 mm models at 35 mm 610 mm models at 100 mm 600 mm models at 110 mm 610 mm models at 300 mm 600 mm models at 310 mm 610 mm models at 600 mm 600 mm models at 610 mm 610 mm models 2 280 110 25 6 5 280 110 25 6 15 1000 360 400 150 80 30 20 7 25 2000 1000 800 400 160 80 40 20 50 4000 2000 1600 800 320 160 80 40 Environmental Rating IEC IP67 per IEC60529 I...

Page 32: ...ot be spliced For additional product support go to www bannerengineering com Supply Wiring AWG Required Overcurrent Protection Amps 20 5 0 22 3 0 24 2 0 26 1 0 28 0 8 30 0 5 Certifications Industrial Control Equipment 3TJJ Class 2 power UL Environmental Rating Type 1 chemical compatibility certified ECOLAB is a registered trademark of Ecolab USA Inc All rights reserved 5 1 Dimensions All measureme...

Page 33: ...Figure 22 Flush Mount Models Q4X Stainless Steel Laser Sensor with Dual Discrete Outputs and IO Link www bannerengineering com Tel 763 544 3164 33 ...

Page 34: ...ration Target to Background mm Dimension Y Distance to Target mm Dimension X 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 0 25 50 75 100 125 Matte targets with a non uniform reflectivity 6 to 90 Matte targets with uniform reflectivity 6 to 90 Threaded Barrel Models 600 mm Models Minimum Separation Target to Background mm Dimension Y Distance to Target mm Dimension X 0 2 4 6 8 10 12 14 16 18 20 22 0 100 25 200 30...

Page 35: ...rget to Background mm Dimension Y Distance to Target mm Dimension X 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 0 25 35 50 75 100 125 Matte targets with a non uniform reflectivity 6 to 90 Matte targets with uniform reflectivity 6 to 90 Flush Mount Models 110 35 310 610 610 mm Models Minimum Separation Target to Background mm Dimension Y Distance to Target mm Dimension X 0 2 4 6 8 10 12 14 16 18 20 22 0 100 35 2...

Page 36: ...ensity change Intensity of taught reference Distance mm Change in Distance 0 10 20 30 40 50 60 70 80 90 100 110 120 0 25 50 75 100 125 150 175 200 225 250 275 300 Output switches with distance change Intensity of taught reference Distance mm Change in Distance and Intensity 0 10 20 30 40 50 60 70 80 90 100 110 120 0 25 50 75 100 125 150 175 200 225 250 275 300 Output switches with intensity and di...

Page 37: ...nt but these values are the recommended starting values Switch point Typical Applications 75 default Default recommended for PET bottles and Trays 88 Recommended for thin films 50 Recommended for tinted brown tinted green or water filled containers 10 or more 50 to 300 mm Reference Surface Separate as far as possible Move as close as possible Tilt the beam axis downward It can also be tilted left ...

Page 38: ...ementary output Display read Delay Output timing delay Channel 1 Channel 2 Dark operate Delay timer Channel 1 Channel 2 Dual mode Dynamic background suppression End exit the sensor menu Far zero reference location the maximum range is 0 and the measurement increase as the target moves closer to the sensor One point window foreground suppression Full range Excess gain High excess gain mode High spe...

Page 39: ...hannel 2 Output Channel 1 Channel 2 Pulse frequency modulation Reset to factory defaults Save Set or Input wire remote teach function Shift the Zero Reference Location after a TEACH Slave Response speed Standard excess gain mode Start Stop TEACH process selection Channel 1 Channel 2 Totalizer Total counts Unlock unlocked Saturated signal too much light Window size Channel 1 Channel 2 Yes Zero sele...

Page 40: ...increase the angle of incidence between the sensor and the target EEPROM fault Contact Banner Engineering to resolve Laser fault Contact Banner Engineering to resolve Output short circuited Check the wiring for an electrical short circuit and to ensure that the wiring is correct System fault Contact Banner Engineering to resolve Q4X Stainless Steel Laser Sensor with Dual Discrete Outputs and IO Li...

Page 41: ...sions Pinout Female MQDC WDSS 0406 1 83 m 6 ft Straight 43 5 mm Ø4 8 mm Ø15 5 mm 2 3 4 1 1 Brown 2 White 3 Blue 4 Black MQDC WDSS 0415 4 57 m 15 ft MQDC WDSS 0430 9 14 m 30 ft 4 Pin Threaded M12 Euro Style Cordsets Double Ended Model Length Style Dimensions Pinout MQDEC 401SS 0 31 m 1 ft Male Straight Female Straight 40 Typ 1 58 ø 14 5 0 57 M12 x 1 44 Typ 1 73 ø 14 5 0 57 M12 x 1 Female 2 3 4 1 Ma...

Page 42: ...56 ft MQDEC 415SS PUR 5 m 16 40 ft MQDEC 430SS PUR 10 m 32 81 ft 4 Pin Threaded M12 Euro Style Cordsets Double Ended Washdown Stainless Steel Model Length Style Dimensions Pinout MQDEC WDSS 401SS 0 3 m 1 ft Male Straight Female Straight 40 Typ 43 5 Typ 13 9 13 9 M12 x 1 Female 2 3 4 1 Male 1 4 3 2 1 Brown 2 White 3 Blue 4 Black MQDEC WDSS 403SS 0 91 m 3 ft MQDEC WDSS 406SS 1 83 m 6 ft MQDEC WDSS 4...

Page 43: ...A SMB18FA 3 8 16 2 in SMB18FAM10 M10 1 5 50 SMB18FAM12 n a no bolt included Mounts directly to 12 mm in rods SMB18A Right angle mounting bracket with a curved slot for versatile orientation 12 ga stainless steel 18 mm sensor mounting hole Clearance for M4 8 hardware 30 41 46 A B C Hole center spacing A to B 24 2 Hole size A ø 4 6 B 17 0 4 6 C ø 18 5 SMBAMS18P Flat SMBAMS series bracket with 18 mm ...

Page 44: ...of the threaded barrel Reduces excess gain by 30 increase the response time to restore excess gain 8 4 Reference Targets All measurements are listed in millimeters unless noted otherwise BRT Q4X 60X18 Reference target for clear object detection or dual mode applications FDA grade acetal material 2 x ø4 5 18 6 60 BRT Q4X 60X50 Reference target for clear object detection or dual mode applications FD...

Page 45: ...nte C P 66269 San Pedro Garza Garcia Nuevo Leon Mexico Phone 52 81 8363 2714 or 01 800 BANNERE toll free Website www bannerengineering com mx Email mexico bannerengineering com Brazil Address Banner do Brasil Rua Barão de Teffé nº 1000 sala 54 Campos Elíseos Jundiaí SP CEP 13208 761 Brasil Phone 1 763 544 3164 Website www bannerengineering com br Email brasil bannerengineering com China Address Ba...

Page 46: ...DENTAL CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT WHETHER ARISING IN CONTRACT OR WARRANTY STATUTE TORT STRICT LIABILITY NEGLIGENCE OR OTHERWISE Banner Engineering Corp reserves the right to change modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manu...

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