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EZ-SCREEN

Type 2 Light Screen

Instruction Manual

Original Instructions

122452 Rev. D

3 December 2014

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Summary of Contents for LS2e30-1050Q8

Page 1: ...EZ SCREEN Type 2 Light Screen Instruction Manual Original Instructions 122452 Rev D 3 December 2014 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com...

Page 2: ...4 3 Initial Checkout Procedure 25 4 3 1 Configuring the System for Initial Checkout 25 4 3 2 Initial Power Up 26 4 3 3 Optical Alignment 26 4 3 4 Optical Alignment Procedure with Mirrors 28 4 3 5 Tri...

Page 3: ...ons 45 8 1 4 Emitter and Receiver Dimensions 46 8 1 5 Bracket Dimensions 46 8 2 Accessories 47 8 2 1 Cordsets 48 8 2 2 Interface Modules 50 8 2 3 Contactors 50 8 2 4 Lens Shield 51 8 2 5 EZ LIGHT for...

Page 4: ...ng input devices and output devices is operational and working as intended Periodically re verify as needed that the entire safeguarding system is working as intended Failure to follow any of these re...

Page 5: ...ernal controller The external device monitoring EDM function ensures the fault detection capability required by EN ISO 13849 1 Category 2 The EZ SCREEN Type 2 emitters have a row of synchronized modul...

Page 6: ...tations WARNING Read this Section Carefully Before Installing the System If all mounting installation interfacing and checkout procedures are not followed properly the Banner device cannot provide the...

Page 7: ...he following applications As a primary safeguard in frequently accessed hazardous situations that could result in serious injuries normally irreversible including death In any case where Control Relia...

Page 8: ...e EZ SCREEN Type 2 conducts continual internal self tests and all single faults have been considered the installation should provide an additional periodic test check of the EZ SCREEN Type 2 and its i...

Page 9: ...EE2R Cordsets D CSB Cordsets 2 5 3 Manual Reset Remote Test Input and EDM A single input provides the means to reset the system from a latch or lockout condition to externally test the light screen an...

Page 10: ...LEDs Yellow Status Blocked LED Red Status Clear LED Green Figure 2 EZ SCREEN Type 2 emitter and receiver status indicators EZ SCREEN Type 2 Light Screen Phone 800 894 0412 Fax 888 723 4773 Web www cl...

Page 11: ...eceiver must be positioned such that the hazard cannot be accessed by reaching over under around or through the sensing field Additional and supplemental guarding may be required 3 1 1 Calculating the...

Page 12: ...1500Q8 1500 mm 59 in 80 25 ms LS2 30 1650Q8 1650 mm 65 in 88 27 ms LS2 30 1800Q8 1800 mm 70 9 in 96 29 ms NOTE The in the model numbers is one of the following E Emitter TR Trip Output Receiver LR Lat...

Page 13: ...5 in Notes 1 The OSHA recommended hand speed constant K has been determined by various studies and although these studies indicate speeds of 1600 mm sec 63 in sec to more than 2500 mm sec 100 in sec t...

Page 14: ...her installation considerations A pass through hazard can be generated with as little as 75 mm 3 in between the defined area and the machine frame or hard fixed guarding Eliminate or reduce pass throu...

Page 15: ...the turntable and the conveyor WARNING The Hazard Must Be Accessible Only through the Defined Area The installation of the EZ SCREEN Type 2 must prevent any individual from reaching around under over...

Page 16: ...or glossy paint on the machine the workpiece the work surface the floor or the walls Beams deflected by reflective surfaces are discovered by performing the trip test and the periodic checkout proced...

Page 17: ...ed parallel to each other and aligned in a common plane with both cable ends pointing in the same direction Never mount the emitter with its cable end oriented in the opposite direction of the cable e...

Page 18: ...Z SCREEN Type 2 emitter and receiver pairs are adjacent to one another optical crosstalk may take place between the systems To minimize optical crosstalk alternate the positions of the emitters and re...

Page 19: ...ety outputs to a single device may result in serious bodily injury or death and is prohibited WARNING Proper Orientation of System Emitters and Receivers EZ SCREEN Type 2 emitters and receivers must b...

Page 20: ...kets which should be positioned 1 3 of the sensor s length from each sensor end Sensors 1500 to 1800 mm 59 in to 71 in long are supplied with three center brackets To install each bracket 1 Spread the...

Page 21: ...distances between the sensors to achieve mechanical alignment Verifying Initial Emitter Receiver Alignment As you mount the sensors make sure that The emitter and receiver are directly opposite each...

Page 22: ...E Make sure that the emitter and receiver are not tilted front to back or side to side as shown EZ SCREEN Type 2 Light Screen Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr c...

Page 23: ...quire installation of electrical conduit See Cordsets on page 48 for selection of Banner supplied cordsets The EZ SCREEN Type 2 is designed and manufactured to be highly resistant to electrical noise...

Page 24: ...that is OSSD outputs at this time For the initial checkout only the following EZ SCREEN Type 2 receiver conductors should be connected Brown 24 V dc Blue 0 V dc Green Yellow GND Additionally connect...

Page 25: ...by the System 4 3 1 Configuring the System for Initial Checkout For the initial checkout the EZ SCREEN Type 2 System must be checked without power available to the guarded machine Final interface conn...

Page 26: ...rmation Normal Operating Mode to the emitter the green Power indicator is ON Test Mode input fault On the receiver the red Status Blocked indicator is On and the green Status Clear indicator is On Tes...

Page 27: ...e sensor rotates out of alignment the Status Blocked indicator will turn solid Red ON Red ON Yellow d To optimize alignment note the position where the Status Blocked indicator comes On Red when the s...

Page 28: ...anner Safety Applications Note SA104 p n 57477 for further information Figure 14 Optical alignment using the LAT 1 LS Component 2 Mirror Component 3 Mirror Component 4 Receiver Component 1 Emitter Fig...

Page 29: ...sensor orientation and reflective surfaces Do not continue until the situation is corrected In Latch Output Operation the Status Blocked indicator will remain ON until a manual reset is performed both...

Page 30: ...must be designed so that the maximum load resistance value is not exceeded and that the maximum specified OSSD Off state voltage does not result in an On condition Failure to properly interface the OS...

Page 31: ...rol within one control panel adjacent to each other and directly connected with short wires Properly installing multi conductor cabling and multiple wires through strain relief fittings Over tightenin...

Page 32: ...vals may lead to the loss of the safety function External Device Monitoring Hookup It is strongly recommended that one normally closed and one normally open forced guided monitoring contact of each FS...

Page 33: ...he machine or Supplemental safeguarding and hard fixed guarding as described by the appropriate safety standards are in place and functioning properly in any space between the defined area and any haz...

Page 34: ...t automatically restart and that the initiation devices must be engaged to restart the machine 16 Remove electrical power to the EZ SCREEN Type 2 Both OSSD outputs should immediately turn Off and the...

Page 35: ...Channel Safety Stop Circuit Dual Channel Safety Stop Circuit NOTE Do not exceed OSSD maximum load capacitance specification See Single Ended Machine Interface Cordsets on page 48 for available cordset...

Page 36: ...transient arc suppressors across the coils of MPCE1 and MPC2 is recommended See Single Ended Machine Interface Cordsets on page 48 for available cordset information Other interfacing modules and solu...

Page 37: ...f the reset switch is required a key switch may be used with the key kept in the possession of a Designated or Qualified Person Using a key switch provides some level of personal control since the key...

Page 38: ...en blocked outputs Off Blocked Status Red Light screen blocked outputs Off Lockout Light screen aligned and clear outputs On Statu s BLOCKE D CLEA R Align ment BOTTOM TOP TRIP Statu s BLOCKE D CLEA R...

Page 39: ...is running the receiver outputs turn Off within the stated System response time see EZ SCREEN Type 2 Models With Response Times on page 12 When all the beams become clear the receiver Clear Status in...

Page 40: ...ockout conditions are indication of a problem and must be investigated immediately by a Qualified Person Attempts to continue to operate machinery by bypassing the EZ SCREEN Type 2 System or other saf...

Page 41: ...ch the device OFF verify the Reset Test input is connected to 24 V dc e g the reset button or switch is closed and reapply power Alignment Top Alignment Bottom Status Blocked Status Clear Yellow OFF Y...

Page 42: ...repair or replace free of charge any product of its manufacture which at the time it is returned to the factory is found to have been defective during the warranty period This warranty does not cover...

Page 43: ...ample 1135H 2011 week 35 Huron 6 4 5 Disposal Devices that are no longer in use should be disposed of according to the applicable national and local regulations EZ SCREEN Type 2 Light Screen Phone 800...

Page 44: ...chine Commissioning Checkout on page 33 Qualified Person Shift Daily Checkout At each shift change Machine setup change Whenever the System is powered up During continuous machine run periods this che...

Page 45: ...10 cycles of 10 55 Hz at 0 35 mm 0 014 in single amplitude 0 70 mm peak to peak and shock of 10 g for 16 milliseconds 6 000 cycles Certifications 8 1 2 Emitter Specifications Supply Voltage at the Dev...

Page 46: ...36 8 in 900 mm 35 4 in LS2 1050 1114 mm 43 9 in 1148 mm 45 2 in 1085 mm 42 7 in 1050 mm 41 3 in LS2 1200 1264 mm 49 8 in 1298 mm 51 1 in 1235 mm 48 6 in 1200 mm 47 2 in LS2 1350 1414 mm 55 7 in 1448...

Page 47: ...included for sensors 1500 1800 mm long C L 2 x 19 7 mm 0 77 37 6 mm 1 48 3 x 10 2 mm 0 40 3 0 mm 0 12 2 x 6 6 mm 0 26 17 8 mm 0 70 38 1 mm 1 50 39 4 mm 1 55 2 x 4 7 mm 0 18 2 x 8 5 mm 0 33 55 9 mm 2...

Page 48: ...m 100 ft 1 Brown 2 Or Bl 3 Orange 4 White 5 Black 6 Blue 7 Gn Ye 8 Violet QDE 8 D Pinout Color Code European M12 Specification1 Connector female face view Pin Color Function Pin Color Function 1 Bn 2...

Page 49: ...emitter and receiver cables Model Connection Dimensions PMEF 810D 8 pin Euro style female connector 3 m 10 ft wires cut to length Banner color code 22 AWG 0 33 mm 3 m 9 8 21 5 mm 0 85 13 0 mm 0 51 M12...

Page 50: ...1 Pin 6 0V dc Pin 7 GND Pin 8 RESET Pin 1 24V dc Pin 2 n c Pin 3 n c Pin 4 OSSD 2 Pin 5 OSSD 1 Pin 6 0V dc Pin 7 GND Pin 8 RESET M12 Male or unterminated M12 Female M12 Female 8 2 2 Interface Modules...

Page 51: ...1800 mm 70 9 in 1858 mm 73 1 in 8 2 5 EZ LIGHT for EZ SCREEN Provides clear 360 indication of the of the EZ SCREEN receiver s output status Use with a CSB splitter cable and optional DEE2R double end...

Page 52: ...per mirror See mirror data sheet p n 43685 or Banner Website for further information Mirror Model Defined Area Length Reflective Area Y Mounting L1 Mounting L2 MSM8A 150 mm 5 9 in 267 mm 10 5 in 323 m...

Page 53: ...7 in 1178 mm 46 4 in SSM 1275 1200 mm 47 2 in 1275 mm 50 2 in 1386 mm 54 6 in 1353 mm 53 3 in SSM 1400 1350 mm 53 1 in 1400 mm 55 1 in 1511 mm 59 5 in 1478 mm 58 2 in SSM 1550 1500 mm 59 0 in 1550 mm...

Page 54: ...ounting plate for 90 sensor direction Low profile Black anodized aluminum Uses two M4 screws user supplied for through hole mounting 1 kit required per emitter or receiver EZ SCREEN Type 2 Light Scree...

Page 55: ...TP 14 30 mm 1 2 in test piece USMB 1 Standard end bracket kit with hardware includes 2 end brackets and hardware to mount to MSA Series stands USCMB 1 Center bracket kit includes bracket s and hardwar...

Page 56: ...ements 9 2 OSHA Regulations OSHA Documents listed are part of Code of Federal Regulations Title 29 Parts 1900 to 1910 OSHA 29 CFR 1910 212 General Requirements for Guarding of All Machines OSHA 29 CFR...

Page 57: ...a Nuevo Leon Mexico Brazil Address Banner do Brasil Rua Bar o de Teff n 1000 sala 54 Campos El seos Jundia SP CEP 13208 761 Brasil China Address Banner Engineering Shanghai Rep Office Xinlian Scientif...

Page 58: ...tting that permits an indefinite signal disparity between channels without going into a fault condition A fault condition is created if the Stop signal changes back to a Run signal before its allied s...

Page 59: ...tch condition safety outputs simultaneously de energize and open their contacts The contacts are held latched open until the object is removed from the defined area and a manual reset is performed A l...

Page 60: ...itch to restore the safety outputs to the On state from a lockout or a Latch condition Resolution See Minimum Object Sensitivity Run Signal The input signal monitored by the Controller that when detec...

Page 61: ...matically when the object is removed from the defined area See Latch Condition Trip Initiate The resetting of a safeguard causing the initiation of machine motion or operation Trip Initiate is not all...

Page 62: ...emitting diodes 37 See also LEDs M Machine Primary Control Elements MPCEs 5 Minimum Distance 11 12 14 Minimum Distance calculating 12 14 Mutable Safety Stop Interface MSSI 6 O optical crosstalk 18 Ou...

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