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Configuring a Match Sensor

 

Finish

Adjust Percent Match

(Optional)

Start

Adjust Rotation Range

(Optional)

Set Pass Count

Use Manual Trigger to Test 

Range of Good and Bad 

Parts

Select ROI Type and 

Adjust

Click Teach

Click Outside ROI

 

NOTE: Under normal operation
any parameter modifications take
effect on the next trigger.

The flow chart at left provides an overview of the steps to setting up an inspection on the iVu TG
sensor as a Match sensor.

1. Make sure you use a good part for the inspection setup. Normally, the part will be centered

in the field of view with the feature of interest surrounded by the Region of Interest (ROI), a
blue rectangle. The ROI can be rotated and resized. The ROI turns red when selected for
adjustment.
 

 

2. Select the ROI by clicking inside it. Move it, resize it, and rotate it by dragging the ROI or its

corners. Once the feature of interest is within the ROI, click the Teach button. The feature
will be highlighted in green.

NOTE: When running a Match inspection, the sensor will look
for any possible patterns to match anywhere within the field of
view.

3. Configure the following parameters:

• The Percent Match setting adjusts how closely the inspected part or label needs to

match the reference part or label. The Percent Match scale is from 0 to 100, where 0 is
the most tolerant and 100 is the least tolerant. Move the slider to the left or to the right to
adjust the setting. For the best results, use a value from 50 to 90.

NOTE: When running a Match inspection, the sensor will
highlight in green any pattern matches that are within the
specified Rotation Range and meet or exceed the value
specified for Percent Match. Patterns that are within the
specified Rotation Range and within approximately 20% be-
low the specified value for Percent Match will be colored
yellow.

• The Rotation Range sets the expected rotation of parts or labels during an inspection.

For example, a value of 45 means that the part may rotate 45 degrees in either direction
from the reference part and still pass. Move the slider from 0 to 180 degrees. Note that
the smaller the rotation range, the faster the inspection will run.

• The Minimum Pass Count is the minimum number of parts, labels, or features expected

to fall within the specified criteria; the Maximum Pass Count is the maximum number
expected to fall within the specified criteria. These settings are used to determine the
pass or fail result of the inspection.

4.

 Use the Manual Trigger, located in the lower-right corner of the screen, to test good

and bad parts. Adjust settings as necessary and retest.

Rev. C

www.bannerengineering.com - tel: 763-544-3164

13

Summary of Contents for iVu TG

Page 1: ...iVu TG Quick Start Guide Rev C 10 3 2011 143367...

Page 2: ...with Integrated Display 5 Cable Connections for the iVu TG with a Remote Display 5 Demo Mode 7 Sensor Types 7 Selecting a Sensor Type 7 Acquiring a Good Image 8 Configuring an Area Sensor 11 Configur...

Page 3: ...entation is available on the Product CD Datasheets iVu TG Datasheet iVu TG Remote Display iVu Series Remote Display Datasheet Other iVu TG Sensor Reference iVu TG Communications Guide iVu TG User s Ma...

Page 4: ...allow the sensor to be mounted either perpendicular to the part or at an adjustable angle Available iVu Brackets SMBIVURAL SMBIVURAR SMBIVUU Thread three M4 x 4mm screws through the bracket into the m...

Page 5: ...een Output 2 Output NOTE Microlens models show C Mount model connections are identical Cable Connections for the iVu TG with a Remote Display The cable connections on the iVu sensor are shown below an...

Page 6: ...External Trigger Input 5 Gray Remote Teach Input 1 White Output 1 Output 8 Red Ready Output 4 Yellow Strobe Out 5V dc only Output 3 Green Output 2 Output 9 Orange Not used N A 10 Light Blue Not used N...

Page 7: ...s normal operating mode with default settings NOTE You may return to Demo Mode any time by going to Main Menu System Sensor Type and select ing Demo Mode Sensor Types The iVu TG sensor includes three...

Page 8: ...background Depending on the target this may mean the integral ring light is not the best choice and other Banner lights should be consid ered Adjust the mounting angle to provide the clearest image o...

Page 9: ...il the Focus Number peaks NOTE Turning the Focusing Window counter clockwise focuses on closer objects while turning the Focusing Window clockwise focuses on more distant objects 3 Once the best image...

Page 10: ...the focus until the Focus Number peaks 3 Replace the Lens Enclosure on the camera C Mount Models D C A B E C A C Mount Lens B Lens Enclosure C Retainer Ring optional D Filter optional E Filter Retain...

Page 11: ...ok for To set the Intensity Range use the eye dropper on the left of the screen to select the target feature then use the slider bar at the bottom of the display to fine tune the selection As the slid...

Page 12: ...ges within the ROI The Sensitivity value helps account for light varia tions that might affect how well the sensor detects edges The Sensitivity scale is from 0 to 100 where 0 means least sensitive an...

Page 13: ...he reference part or label The Percent Match scale is from 0 to 100 where 0 is the most tolerant and 100 is the least tolerant Move the slider to the left or to the right to adjust the setting For the...

Page 14: ...ary edge and the second edge moves and rotates in relation to this primary edge The primary edge is identified by a small O as shown below Sensitivity is used to fine tune how accurately the sensor de...

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